1. Debottlenecking a Pulp Mill by Producing Biofuels from Black Liquor in Three Steps
- Author
-
Joseph S. M. Samec, Mattias Backmark, Sören Eriksson, Davide Di Francesco, Henrik Wallmo, Henrik Rådberg, Christopher Federsel, J. Johan Verendel, Christopher Carrick, Joakim Löfstedt, Florian Huber, Christian Dahlstrand, Åsa Håkansson, Martin Wimby, and Alexander Orebom
- Subjects
Pulp mill ,General Chemical Engineering ,lignin ,02 engineering and technology ,engineering.material ,010402 general chemistry ,01 natural sciences ,complex mixtures ,chemistry.chemical_compound ,Acetic acid ,Environmental Chemistry ,Lignin ,Recovery boiler ,General Materials Science ,organocatalysis ,Full Paper ,Pulp (paper) ,fungi ,technology, industry, and agriculture ,food and beverages ,pulp mill ,Kemi ,Full Papers ,021001 nanoscience & nanotechnology ,Pulp and paper industry ,biofuels ,0104 chemical sciences ,Acetic anhydride ,hydrothermal synthesis ,General Energy ,chemistry ,Biofuel ,Chemical Sciences ,engineering ,0210 nano-technology ,Black liquor - Abstract
By extracting lignin, pulp production can be increased without heavy investments in a new recovery boiler, the typical bottleneck of a pulp mill. The extraction is performed by using 0.20 and 0.15 weight equivalents of CO2 and H2SO4 respectively. Herein, we describe lignin esterification with fatty acids using benign reagents to generate a lignin ester mixable with gas oils. The esterification is accomplished by activating the fatty acid and lignin with acetic anhydride which can be regenerated from the acetic acid recycled in this reaction. The resulting mass balance ratio is fatty acid/lignin/acetic acid (2 : 1 : 0.1). This lignin ester can be hydroprocessed to generate hydrocarbons in gasoline, aviation, and diesel range. A 300‐hour continuous production of fuel was accomplished. By recirculating reagents from both the esterification step and applying a water gas shift reaction on off‐gases from the hydroprocessing, a favorable overall mass balance is realized., My my, hey hey, out of the black: By extracting Kraft lignin from black liquor, a pulp mill can increase the production of pulp without heavy investments. By a benign organocatalytic transformation, this lignin is converted into a lignin oil that and processed in a current oil refinery infrastructure to yield gasoline and aviation and diesel fuels.
- Published
- 2021