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article en open access; International audience; In the search for renewable energy sources, genetic engineering is a promising strategy to improve plant cell wall composition for biofuel and bioproducts generation. Lignin is a major factor determining saccharification efficiency and, therefore, is a prime target to engineer. Here, lignin content and composition were modified in poplar (Populus tremula 3 Populus alba) by specifically down-regulating CINNAMYL ALCOHOL DEHYDROGENASE1 (CAD1) by a hairpin-RNA-mediated silencing approach, which resulted in only 5% residual CAD1 transcript abundance. These transgenic lines showed no biomass penalty despite a 10% reduction in Klason lignin content and severe shifts in lignin composition. Nuclear magnetic resonance spectroscopy and thioacidolysis revealed a strong increase (up to 20-fold) in sinapaldehyde incorporation into lignin, whereas coniferaldehyde was not increased markedly. Accordingly, ultra-high-performance liquid chromatography-mass spectrometry-based phenolic profiling revealed a more than 24,000-fold accumulation of a newly identified compound made from 8-8 coupling of two sinapaldehyde radicals. However, no additional cinnamaldehyde coupling products could be detected in the CAD1-deficient poplars. Instead, the transgenic lines accumulated a range of hydroxycinnamate-derived metabolites, of which the most prominent accumulation (over 8,500-fold) was observed for a compound that was identified by purification and nuclear magnetic resonance as syringyl lactic acid hexoside. Our data suggest that, upon down-regulation of CAD1, coniferaldehyde is converted into ferulic acid and derivatives, whereas sinapaldehyde is either oxidatively coupled into S'(8-8) S' and lignin or converted to sinapic acid and derivatives. The most prominent sink of the increased flux to hydroxycinnamates is syringyl lactic acid hexoside. Furthermore, low-extent saccharification assays, under different pretreatment conditions, showed strongly increased glucose (up to +81%) and xylose (up to +153%) release, suggesting that down-regulating CAD1 is a promising strategy for improving lignocellulosic biomass for the sugar platform industry.

We thank the technical staff for managing and sampling both field trials, Ingeborg Stals and Dieter Depuydt for help in SSF analyses, and René Custers for requesting regulatory permission for the Belgian field trial.; Lignin is one of the main factors determining recalcitrance to enzymatic processing of lignocellulosic biomass. Poplars (Populus tremula x Populus alba) down-regulated for cinnamoyl-CoA reductase (CCR), the enzyme catalyzing the first step in the monolignol-specific branch of the lignin biosynthetic pathway, were grown in field trials in Belgium and France under short-rotation coppice culture. Wood samples were classified according to the intensity of the red xylem coloration typically associated with CCR down-regulation. Saccharification assays under different pretreatment conditions (none, two alkaline, and one acid pretreatment) and simultaneous saccharification and fermentation assays showed that wood from the most affected transgenic trees had up to 161% increased ethanol yield. Fermentations of combined material from the complete set of 20-mo-old CCR-down-regulated trees, including bark and less efficiently down-regulated trees, still yielded ∼ 20% more ethanol on a weight basis. However, strong down-regulation of CCR also affected biomass yield. We conclude that CCR down-regulation may become a successful strategy to improve biomass processing if the variability in down-regulation and the yield penalty can be overcome.

Background Global warming, environmental disasters, and increasing oil prices have catalyzed a worldwide trend to use plant biomass as a renewable source for liquid biofuels and bio-based materials. Plant biomass can be processed into fermentable sugars by enzymatic depolymerization of the cell wall polysaccharides, followed by fermentation. However, the presence of lignin in the cell wall constitutes a major recalcitrance factor because it limits the accessibility of polysaccharidases to the cellulose microfibrils. To overcome this hurdle, plant biomass is pretreated in a costly and energyrequiring process. One approach to overcome the recalcitrance problem is to engineer lignin amount or alter its composition to make lignin more susceptible to chemical degradation [1]. Cinnamoyl-CoA reductase (CCR), the enzyme that converts feruloyl-CoA into coniferaldehyde, is considered the first enzyme in the monolignol-specific branch of the phenylpropanoid pathway. Poplar trees down-regulated in CCR have been produced in the early nineties and planted in a field trial in France to produce sufficient wood for small scale chemical pulping tests [2]. These trees had 20% lower lignin levels and relatively more cellulose per gram of wood [2]. Given that lignin is one of the main limiting factors limiting the conversion of plant biomass into fermentable sugars, and that poplar is considered as a promising second generation biofuel crop, we have re-grown these trees in the greenhouse and in the field, and evaluated wood produced from these trees by saccharification experiments. Methods Cinnamoyl-CoA reductase (CCR) expression was downregulated in poplar by sense and antisense strategies [2]. Transgenic trees were evaluated for lignin amount and composition [2] and for sugar release by saccharification assays [3]. After obtaining permission from the regulatory authorities, two transgenic lines were planted in a field trial in Belgium and two in a field trial in France, both under short rotation coppice culture to maximize biomass production. Wood was saccharified with and without acid pretreatment.