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The use of silica fume as a partial replacement for Ordinary Portland Cement provides a wide variety of benefits, such as reduced pressure on natural resources, reduced CO2 footprint, and improved mechanical and durability properties. The formation of more stable crystallographic phases in the hardened cement paste can promote resistance to concrete attacks. However, using coarse silica fume may result in lower expenses and shorter workdays. In this work, coarse silica fume was used as a partial replacement of cement, by weight, at 3%, 5%, and 7%, and it was used as limestone filler at different particle sizes. The size of coarse silica fume used was 238 μm. The microstructural, compositional analysis, and crystalline phase content of mixed cements at different ages were evaluated. The addition of coarse silica fume and limestone promoted pore refinement of the composites and increased the calcium and silica content. The filling effect of fine limestone and coarse silica fume particles, as well as the formation of CSH gel, was found to be the main reason for the densified microstructure. The contributions of combined coarse silica fume and limestone improve the stability of CSH gels and pozzolanic reaction.

Portland cement production is an energy-intensive process that releases carbon dioxide into the atmosphere. To reach carbon neutrality by 2050, it would be necessary to implement innovative measures in the cement industry to deliver carbon neutrality. In this respect, it is striking that the new cement types made with high contents of industrial by-products will act as a lever to combat climate change. Accordingly, the purpose of this study is to assess coal–ash blended cements in light of climate change mitigation. In particular, ground coal bottom ash could be considered as a novel constituent for common cement production. The performance of these coal–ash mortars was assessed by measuring pozzolanic reactivity, mechanical strength gain, and microstructural characteristics. Mortars were made with 10%, 25%, or 35% of coal ash (fly ash and/or bottom ash). Therefore, by considering an emission intensity factor of 830 kgCO2/kg of clinker, a reduction in carbon dioxide emissions for all coal fly ash cements is expected, which will be about 83 kgCO2/kg of cement, 208 kgCO2/kg of cement, and 290 kgCO2/kg of cement, respectively. Ground coal bottom ash presented similar characteristics to the coal fly ash. Consequently, ground coal bottom ash is a promising Portland cement constituent with properties comparable to coal fly ash, and its increased usage can contribute to the climate change mitigation.

The increased use of industrial wastes and by-products to produce concretes and blended cements is a lever to achieve carbon neutrality. Furthermore, they could improve their durability. Some pozzolanic additions can minimize the alkali-silica reaction (ASR), which is a well-known deleterious process that occurs between some reactive aggregates and the alkaline pore solution found in mortars and concretes. This work quantifies the efficiency of four pozzolanic materials (natural pozzolan, P, siliceous coal fly ash, V, silica fume, D, and blast-furnace slag, S) assessed by means of compressive strength testing, open porosity, ASR-expansion measurements, and SEM microscopy. Accelerated expansion tests were performed in mortar bars with a cement/sand ratio of 1/2.25 and a water/cement ratio of 0.47, two reactive aggregates and a non-reactive one. The major contributions of this paper are: (i) The more aggregate reactivity is, the higher ASR mitigation level was found when additions were added and (ii) The best additions for ASR inhibition are silica fume and fly ash.