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• Talc reactivity during thermochemical treatment with ammonium sulphate was studied. • Talc was unaltered during the studied process. • This process represents a promising technology for the purification of talc. This study reports on the thermochemical reactivity of talc with ammonium sulphate, a low-cost, recyclable chemical additive commonly used in the thermochemical extraction of strategic metals from low-grade ores and industrial and mine residues. The talc sample used in this study contained 70% talc, 15% lizardite and 10% kaolinite, following the removal of carbonate minerals by HCl leaching as a pre-concentration step. The solid product obtained by thermochemical treatment followed by aqueous leaching contained high-grade purified talc (>98%) as the principal mineral phase. It was depleted of lizardite and kaolinite, which had reacted with ammonium sulphate to form water-soluble hydrated ammonium metal sulphates. A comparative analysis of the TGA profiles of the concentrated parent sample, the solid product and the solid residue highlighted an identical mass loss between 850 °C and 1000 °C, which is the temperature range at which the dehydroxylation of talc occurs. This indicated minimal, if any, structural denaturation of the talc phase following thermochemical treatment with ammonium sulphate under the experimental condition studied. This process may therefore represent a promising technology for the purification of talc under the right market conditions, provided the mineral co-exists with phases featuring a high degree of reactivity with ammonium sulphate under thermal conditions. [ABSTRACT FROM AUTHOR]

We recently showed that the selective extraction of aluminium from the amorphous phase of a South African ultrafine coal fly ash can be achieved via thermochemical treatment with ammonium sulphate for 1 h followed by aqueous dissolution, as an alternative to conventional hydrometallurgical processes. In this study, insight gained from the previous work was applied to investigate and compare total vs selective aluminium extraction efficiencies using ammonium sulphate or ammonium bisulphate either on its own, or as a mixture of the two salts as extracting agents during a 2 h thermal treatment process. The effects of (i) ash-to-extractant mass ratio and (ii) temperature during thermal treatment on extraction efficiency was investigated. While a maximum, but non-selective, recovery of 46.6% total aluminium was achieved using ammonium bisulphate at 400 °C, the most technically appropriate results for selective recovery yielded 37.3% aluminium, with only 0.3% silicon, 0.1% titanium and 3.9% iron having been co-extracted when using ammonium sulphate at a processing temperature of 600°C. Extraction of most of the calcium and magnesium could not be prevented. Using mixtures of ammonium salts as extracting agents during thermochemical treatment may however introduce technical difficulties on large scale. Our results indicate that any of the two ammonium salts could be used on their own during thermochemical treatment. Thermochemical treatment of coal fly ash using ammonium salts may therefore represent a promising technology for extracting aluminium from South African coal fly ash. [ABSTRACT FROM AUTHOR]

South African coal fly ash represents an untapped secondary resource of aluminium. Continuous research is conducted to develop suitable chemical and/or geometallurgical processes for aluminium extraction, preferably accompanied by minimal silicon extraction. The thermochemical treatment of a South African ultrafine coal fly ash was investigated to test the feasibility of recovering aluminium using ammonium sulphate, a widely available, low-cost, recyclable chemical agent. The optimum processing conditions were determined to be a temperature of 500 °C and a fly ash to ammonium sulphate weight ratio of 2:6 when a reaction time of 1 h was used. Water leaching of the reaction product obtained under these conditions resulted in the selective recovery of 95.0% aluminium from the amorphous phase, with < 0.6% Si extracted. Mullite was unlikely to have reacted with the extracting agent. Except for Si, the process was not element-selective, but the extraction of iron could be minimized by increasing the treatment temperature to 600 °C without compromising Al extraction. Thermochemical treatment using ammonium sulphate may therefore represent a promising technology for extracting aluminium from coal fly ash, which could be subsequently converted to value-added products such as alumina. [ABSTRACT FROM AUTHOR]