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• Co-N polymer is pyrolyzed with dicyandiamide to synthesize a Co-N-C catalyst. • Carbon nanosheet/nanotube-interweaved structure favors 3D electrical conduct. • Balanced micro/mesopore distribution facilitates mass diffusion. • Atomic and metal Co separately enable excellent ORR and OER performances. • Promising liquid and flexible rechargeable Zn-air batteries are achieved. Developing active and stable non-precious metal bifunctional electrocatalysts towards the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) still remains a crucial challenge. Herein, we propose a simple strategy of integrating atomically dispersed and nanoscaled Co species embedded in micro-/mesoporous carbon nanosheet/nanotube architecture. Revealed by control and SCN- poisoning experiments, N species and atomically dispersed Co species are the main active centers for ORR; whereas the metal Co nanocrystals are the chief active species for OER. Additionally, the balanced micro/mesopore distribution offers fast mass diffusion, and carbon nanosheet/nanotube architecture supplies favorable 3D electrical conduct. As a result, the as-prepared CoNC (1:4) exhibits a positive half-wave potential of 0.87 V (vs RHE) for ORR, and a low potential of 1.55 V (vs RHE) at 10 mA cm−2 for the OER. Importantly, the flexible Zn-air battery using the catalyst exhibits a peak power density of 117 mW cm−2, a higher round-trip efficiency of 68% cycling at 2 mA/cm−2, and an excellent cycling stability with 3% decrease after 126 cycles test. This work provides a general strategy to design bifunctional catalysts by integrating atomically dispersed and nanoscaled transitional metal species together with N-doped micro-/mesoporous 3D carbon. [ABSTRACT FROM AUTHOR]

[Display omitted] • A series of atomically dispersed Sb-N-C catalysts are prepared via a facile adsorption-pyrolysis strategy. • Atomically dispersed Sb are stabilized by N atoms in terms of Sb-N 5 configuration. • Self-evaporation of Sb during synthesis could create abundant micro/meso-pores. • Sb-N 5 sites enable Sb-N-C catalysts outstanding oxygen reduction reaction activity. • Abundant micro/ meso -pores enable Sb-N-C catalysts enhanced mass transport. Main-group metal based single-atom catalysts are attracting increasing research attention in electrochemical catalysis owing to their partially occupied valence p-orbitals. Herein, we report a series of atomically dispersed Sb-N-C catalysts (including Sb-N-C NP , Sb-N-C NL and Sb-N-C NT) synthesized by a facile adsorption-pyrolysis strategy for oxygen reduction reaction (ORR). Apart from generating atomically dispersed Sb-N 5 sites as active centers, self-evaporation of Sb during pyrolysis process has created abundant micro/meso-pores in Sb-N-C catalysts. Benefitting from these advantageous features, Sb-N-C presents outstanding ORR activity (Sb-N 5 sites) and efficient mass transport (micro/meso-pores). By rotating disk electrode (RDE) test in alkaline media, Sb-N-C exhibits a most positive half-wave potential of 0.90 V vs. RHE and a highest kinetic current density up to 43.8 mA cm−2 at 0.85 V vs. RHE. As gas diffusion electrode (GDE), Sb-N-C NP0.2 demonstrates fast O 2 diffusion and transport that enables smaller mass transport overpotential at high current densities up to 800 mA cm−2. Finally, Zn-air battery that uses the Sb-N-C NP catalyst as air electrode achieves a maximum power density of 180 mW cm−2 and more than 1000 hs of continuous operation. This work further demonstrates the excellent performance of main-group Sb single-atom catalyst toward ORR and applications in practical energy conversion devices. [ABSTRACT FROM AUTHOR]

[Display omitted] • Novel CoSb/NC catalysts are prepared via a novel Sb-modulated strategy. • The feeding amount of Sb salt is tuned to modulate the particle size and pore structure of CoSb/NC catalysts. • CoSb/NC catalysts exhibit enhanced ORR activity and kinetics outperforming the state-of-the-art Pt/C. • CoSb/NC catalysts are electrocatalytically active toward OER. • CoSb/NC catalysts can drive rechargeable Zn-air battery with a high peak power density of 180 mW cm−2. Rational modulation and optimization of structural properties plays a significant role in advancing the electrocatalytic performance of electrocatalysts. In this study, we report a novel Sb-modulated strategy to synthesize novel CoSb/NC catalysts comprised of CoSb alloy supported on nitrogen-doped carbon (denoted as CoSb/NC). Apart from alloying with Co to generate CoSb alloys, we demonstrated that the evaporation of Sb could modulate the particle size and pore structure of CoSb/NC. Such modulation has facilitated the formation of micro/meso-porous structure to accelerate the mass/charge transport and increase the accessibility of active sites, resulting in a highest kinetic current density of 22.6 mA cm−2 at 0.85 V vs. RHE as well as a low Tafel slope of 38 mV dec−1, which even outperforms the state-of-the-art Pt/C. Additionally, CoSb/NC is demonstrated to be electrocatalytic active toward OER with the overpotential to be 430 mV at 10 mA cm−2. Rechargeable Zn-air battery tests reveal that CoSb/NC possesses competitive performance in terms of charge-discharge ability and stability, suggesting its potential application in renewable energy conversion devices. This work provides a novel approach to modulate the structure of nitrogen-doped carbon based materials as efficient oxygen electrocatalysts. [ABSTRACT FROM AUTHOR]

• Co/N-C Zn is prepared via high-temperature gas-transport approach. • The intrinsic structure of Co/ N-C Zn has been greatly modulated by ZnCl 2 treatment. • Co/N-C Zn exhibits enhanced ORR and OER performance. • ORR and OER active sites are determined by control experiments. • Co/N-C Zn can drive liquid and solid-state rechargeable Zn-air battery efficiently. In this study, a facile surface treatment on polypyrrole (PPy) nanofiber with ZnCl 2 solution is employed to fabricate N-doped carbon anchored with metallic Co (denoted as Co/N-C Zn) via gas-transport approach. Structural characterizations reveal that the intrinsic structure of Co/N-C Zn in terms of its morphology, pore structure and defects have been greatly modulated by such a surface treatment, resulting in a higher loading amount of metallic Co, larger surface area and increased pyridinic N and Co-N species as efficient active sites. Benefiting from the structural modulation, Co/N-C Zn exhibits outstanding ORR activity and kinetics with a positive half-wave potential of 0.88 V vs. RHE, a high kinetic current density (J k) value of 36.6 mA cm−2 at 0.85 V vs. RHE, and a small Tafel slope of 55.9 mV dec−1, which even outperforms commercial Pt/C. Moreover, enhanced OER performance is also achieved in Co/N-C Zn , with an overpotential of 280 mV at 10 mA cm−2, surpasses that of commercial RuO 2 (295 mV). Finally, Co/N-C Zn shows promise for substitution of commercial Pt/C and RuO 2 to drive both liquid and solid-state rechargeable Zn-air batteries with high peak power densities of 196 mW cm−2 and 130 mW cm−2. [ABSTRACT FROM AUTHOR]

The particle size and dispersity of metal particles are key factors affecting the activity of electrocatalysts. Herein, employing N-doped carbon fiber as support, we report a facile gas-phase transport strategy for the synthesis of a series of transition metal nanoparticles (denoted as M/N-CF, M = Co, Cu, Mn, Ni, Fe). The current synthesis strategy not only yields metal nanoparticles with ultra-small size (∼5 nm) and good monodispersity, but also introduces a porous nanostructure with large surface area (730 m2 g−1) and rich M-N species. When used for catalyzing oxygen reduction reaction, all the M/N-CF catalysts adopt a highly efficient 4e− ORR pathway, reaching a most positive half-wave potential of 0.87 V vs. RHE for Mn/N-CF, quite approaching that of commercial Pt/C (0.88 V vs. RHE). Among them, Co/N-CF can also catalyze oxygen evolution reaction in an overpotential of 380 mV at 10 mA cm−2, approaching that of commercial RuO 2 (295 mV). Furthermore, as air electrode for rechargeable Zn-air battery, Co/N-CF based device achieves a high power density (163 mW cm−2) and good long-term cycling stability (over 50 h at 10 mA cm−2), suggesting the potential application of M/N-CF catalysts in energy conversion and storage systems. Image 1 • A facile and universal gas-phase transport strategy is presented to synthesize a series of transition metal based oxygen electrocatalysts (M/N-CF). • M/N-CF catalysts possess a porous nanostructure with large surface area and rich M − N species. • All the M/N-CF catalysts can catalyze ORR in a highly efficient 4e− ORR pathway. • Co/N-CF can simultaneously catalyze ORR and OER, achieving a high power density (163 mW cm−2) and good long-term cycling stability as air electrode in Zn-air battery. [ABSTRACT FROM AUTHOR]