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In this work, three different twist angles of a micro helical insert in a T-shaped are studied numerically in order to evaluate the laminar steady flow behavior of Newtonian fluid in chaotic geometry. In the geometries under consideration, thermal mixing behavior is carried out using fluids having two distinct input temperatures. Under the influence of chaotic advection and low rates of Reynolds number, the second law of thermodynamics is controlled in terms of the entropy generation caused by hydrodynamic and thermal processes. The governing equations are numerically solved using the CFD Fluent code. Thus, the micromixer's configuration demonstrated a very significant improvement in mixing degree while minimizing friction and thermal irreversibilities. The synergy coefficient, which depicts the link between velocity and heat transfer in angle form, is analyzed and the results are provided.

In this study, three-dimensional simulations were conducted on a new passive micromixer to assess the thermal and hydrodynamic behaviors of Newtonian and non-Newtonian fluids subjected to low generalized Reynolds numbers (0.1 to 50) and shear-thinning properties. To acquire a more profound comprehension of the qualitative and quantitative fluctuations in fluid fraction using the CFD Fluent Code, the mass mixing index, rheological behavior, performance index, mixing energy cost, mass fraction distributions, temperature contours, and pressure drop were compared to illustrate the importance of the mixer geometry in the context of two miscible fluids with varying inlet temperatures. The selected geometry is characterized by a robust chaotic flow that substantially enhances thermal and hydrodynamic performance across all Reynolds numbers. A mass mixing exceeding 72.5% is obtained when Re = 5, reaching 93.5% when Re = 50. Furthermore, the evolution of thermal mixing for all behavior indexes reaches a step of 98% with minimal pressure losses. This work enabled the demonstration of a chaotic geometry in a highly efficient mixing system, leading to enhanced thermal performance for both Newtonian and non-Newtonian fluids. The results of the hydrodynamic and thermal characterization of the mixing of shear-thinning fluids within the micromixers under investigation are conclusive.

This study explores the potential application of microfluidics in the field of bioenergy, with a particular focus on the energy potential of biogas derived from vine shoots, a locally abundant waste material. The enhanced mixing capability of a micromixer has been analyzed to make it suitable for microfluidic energy applications. Mixing index, pressure drop, and kinematic measurements within the T-micromixer with helical elements and their related mixing performances have been studied and validated using CFD for different values of Reynolds number (0.1–60) for laminar Newtonian miscible fluid. Geometrical characteristics were further examined to improve the mixing performance. Various values of twisted angles were evaluated and compared to choose the optimal angle. A new parameter, Q, was introduced to represent the ratio of vorticity square over the sum of vorticity square and deformation square intensities. Furthermore, the results of the numerical simulation were compared with the given data in the literature, showing a significant agreement, in addition to the fact that a high-quality mixture can be created with a geometry angle of 90°, and a mixing index above 0.99 can be obtained at low Reynolds numbers. The numerical investigation of the flow regimes of miscible fluid in the T-microkenics with the proposed angle can be utilized to develop the mixing performance of the micromixers in a wide variety of processes.

In this study, a numerical investigation based on the CFD method is carried out to study the unsteady laminar flow of Newtonian fluid with a high viscosity in a three-dimensional simulation of a twisted double planetary mixer, which is composed of two agitating rods inside a moving tank. The considered stirring protocol is a “Continuous sine squared motion” by using the dynamic mesh model and user-defined functions (UDFs)to define the velocity profiles. The chaotic advection is obtained in our active mixers by the temporal modulation of rotational velocities of the moving walls in order to enhance the mixing of the fluid for a low Reynolds number and a high Peclet number. For this goal, we applied the Poincaré section and Lyapunov exponent as reliable mathematic tools for checking mixing quality by tracking a number of massless particles inside the fluid domain. Additionally, we investigated the development of fluid kinematics proprieties, such as vorticity, helicity, strain rate and elongation rate, at various time periods in order to view the impact of temporal modulation on the flow properties. The results of the mentioned simulation showed that it is possible to obtain a chaotic advection after a relatively short time, which can deeply enhance mixing fluid efficiency.

Three-dimensional numerical investigations of a novel passive micromixer were carried out to analyze the hydrodynamic and thermal behaviors of Nano-Non-Newtonian fluids. Mass and heat transfer characteristics of two heated fluids have been investigated to understand the quantitative and qualitative fluid faction distributions with temperature homogenization. The effect of fluid behavior and different Al2O3 nanoparticles concentrations on the pressure drop and thermal mixing performances were studied for different Reynolds number (from 0.1 to 25). The performance improvement simulation was conducted in intervals of various Nanoparticles concentrations (φ = 0 to 5%) with Power-law index (n) using CFD. The proposed micromixer displayed a mixing energy cost of 50–60 comparable to that achieved for a recent micromixer (2021y) in terms of fluid homogenization. The analysis exhibited that for high nanofluid concentrations, having a strong chaotic flow enhances significantly the hydrodynamic and thermal performances for all Reynolds numbers. The visualization of vortex core region of mass fraction and path lines presents that the proposed design exhibits a rapid thermal mixing rate that tends to 0.99%, and a mass fraction mixing rate of more than 0.93% with very low pressure losses, thus the proposed micromixer can be utilized to enhance homogenization in different Nano-Non-Newtonian mechanism with minimum energy.

Industrial applications need to use different systems for the problem of gas cleaning. A lot of processes have been developed, such as the use of a venturi for gas cleaning and pollution reduction. Additionally, several studies have been developed especially in terms of pressure drop because it is one of the main parameters to determine its efficiency. While the phenomenon of mass transfer in a venturi scrubber has not found much attention, in the present study, a mass transfer two-dimensional simulation is developed for gasification gas cleaning through a venturi scrubber with boundary conditions represented in air inlet velocities of 10, 15, and 20 m/s and water inlet mass flow of 0.02, 0.04 and 0.06 kg/s. In this work, Navier–Stokes equations are solved numerically and the mass transfer technique is treated by the volume of fluid (VOF) model, using CFD software. The obtained results were analyzed by presenting the mass fraction, velocity and pressure contours, and profiles. The probability density function (PDF) of mass transfer is studied too, showing how the removal efficiency of the venturi scrubber increases with a decrease in the liquid flow rate and an increase in the gas velocity. Therefore, the results show that the proposed venturi has the best mass transfer performance with a PDF that reaches 97.6 for velocity liquid of 20 m/s and the removal efficiency showed higher values at low liquid flow rates.

In this work, a numerical investigation was analyzed to exhibit the mixing behaviors of non-Newtonian shear-thinning fluids in Kenics micromixers. The numerical analysis was performed using the computational fluid dynamic (CFD) tool to solve 3D Navier-Stokes equations with the species transport equations. The efficiency of mixing is estimated by the calculation of the mixing index for different cases of Reynolds number. The geometry of micro Kenics collected with a series of six helical elements twisted 180° and arranged alternately to achieve the higher level of chaotic mixing, inside a pipe with a Y-inlet. Under a wide range of Reynolds numbers between 0.1 to 500 and the carboxymethyl cellulose (CMC) solutions with power-law indices among 1 to 0.49, the micro-Kenics proves high mixing Performances at low and high Reynolds number. Moreover the pressure losses of the shear-thinning fluids for different Reynolds numbers was validated and represented.