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The escalating significance of 3D printing in various industries is underscored by its ability to rapidly and cost-effectively produce distinctive parts. Among the 3D printing methods, fused filament fabrication (FFF) has emerged as a highly productive and cost-effective approach. While extensive efforts have been made to enhance the qualities of FFF products, challenges persist in material availability and quality compared to traditional methods. This study provides a meticulous overview of the FFF process, delving into various 3D printing processes, polymers, and polymer composites. Despite documented efforts to augment mechanical, thermal, and electrical properties, material constraints remain a focal point. Our analysis extends to various PLA/biocomposites, shedding light on achieved improvements and potential applications. Looking forward, the future trend in FFF technology suggests a paradigm shift towards enhanced material diversity and performance. Anticipated applications span beyond traditional use cases, encompassing sustainable manufacturing, medical devices, and eco-friendly construction materials. This comprehensive review not only consolidates the current state of FFF and PLA-biocomposites but also anticipates future trends and potential applications. This research enhances the current knowledge of additive manufacturing and sets a standard for assessing developments in FFF technology by comparing them to previous works. [ABSTRACT FROM AUTHOR]

Plastic containers, commonly produced from non-biodegradable petroleum-based plastics such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET), raise significant environmental concerns due to their persistence. The disposal of agricultural waste, specifically rice straw (RS), through burning, further compounds these environmental issues. In response, this study explores the integration of polylactic acid (PLA), a biodegradable material, with RS using a twin-screw extruder and injection process, resulting in the creation of a biodegradable packaging material. The inclusion of RS led to a decrease in the melt flow rate, thermal stability, and tensile strength, while concurrently enhancing the hydrophilic properties of the composite polymers. Additionally, the incorporation of maleic anhydride (MA) contributed to a reduction in the water absorption rate. The optimized formulation underwent migration testing and met the standards for food packaging products. Furthermore, no MA migration was detected from the composite. This approach not only provides a practical solution for the disposal of RS, but also serves as an environmentally-friendly alternative to conventional synthetic plastic waste. [ABSTRACT FROM AUTHOR]

Polylactic-acid–starch-based polymer composite (PLA/TPS) has good thermal stability for biocomposites. However, the physical and mechanical properties of PLA/TPS do not meet the standards. It needed additives to enhance its physical and mechanical properties. The aim was to improve the physical and mechanical properties of PLA/thermoplastic starch using sucrose. In addition, this study evaluated the enhancement of thermal properties of PLA/thermoplastic starch using sucrose. This study used sucrose as an additive to enhance the PLA/TPS composite. The addition of sucrose inhibits the degradation of biocomposites. This means that thermal stability increases. The thermal stability increased because the degree of crystallinity increased with the addition of sucrose, which was also proven in the XRD result. The addition of sucrose caused the morphology of the biocomposite to have pores. The FESEM results showed that biocomposites with the addition of sucrose had pores and gaps. These gaps result from low adhesion between polymers, causing a decrease in the mechanical and physical properties of the sample. Based on the FTIR spectra, biocomposite PLA/TPS blends with the addition of sucrose still have many hydroxyl groups that will lead to attracting other molecules or ions, such as oxygen or water. This phenomenon affects the physical and mechanical properties of materials. The physical and mechanical properties increased with sucrose addition. The best composite was prepared using 3% sucrose. This is because sucrose has a crystalline structure that affects the properties of biocomposites. However, the addition of 3% sucrose was not as effective as that of neat PLA. [ABSTRACT FROM AUTHOR]

The drastic increase in the amount of packaging waste from conventional plastics, caused by improper waste management, is a serious challenge for the planet. It is therefore worth considering how we can solve this problem. Thus, it is necessary to develop new polymeric materials that retain the functional properties of traditional plastics but are susceptible to degradation with the participation of microorganisms. The development of new eco-friendly materials requires a holistic approach in terms of their disposal. Organic recycling enables the disposal of biodegradable packaging along with food remains that are difficult to remove. The article presents a study on the degradation of biocomposites of polylactide with cork in various environments (water, buffer, and compost). The obtained results indicate a clear influence of the presence of the filler and its amount on the degradation profile of the composites. In addition, the effect of sample shrinkage was observed, especially during degradation in water, where the pH decreases during the process due to the appearance of degradation products. This effect may be important not only for the degradation profile of the packaging but also during its use. Packaging distorted due to shrinkage may be a sign of improper product storage. [ABSTRACT FROM AUTHOR]

The main advantage of green composites is their biodegradability, but this biodegradability can also be considered a drawback if the degradation appears during the service life of the component. Therefore, the study of the mechanical behavior of green composites after hygrothermal aging tests is necessary to analyze their degradation process. This study aims to comprehensively analyze the hygrothermal aging behavior and aging mechanism of flax-fiber-reinforced polylactic acid (PLA) biocomposites. The fully biodegradable composites are manufactured by compression molding. In addition, the influence of atmospheric-pressure plasma treatment on the mechanical properties of the biocomposite is studied. Specimens are exposed to water vapor and 40 °C environmental conditions in a stove for up to 42 days. Several specimens of each type are taken out at regular intervals and tested to examine the water absorption, mechanical properties, and thermal characterization. The results show that the stiffness was significantly reduced after 24 h due to matrix degradation, while the strength was reduced only after three weeks. [ABSTRACT FROM AUTHOR]

The low carbon footprint, biodegradability, interesting mechanical properties, and relatively low price are considered some of the reasons for the increased interest in polylactic acid-based (PLA-based) filaments supplied with natural fillers. However, it is essential to recognize that incorporating natural fillers into virgin PLA significantly impacts the printability of the resulting blends. The complex inter-relationship between process, structure, and properties in the context of fused deposition modeling (FDM)-manufactured biocomposites is still not fully understood, which thus often results in decreased reliability of this technology in the context of biocomposites, decreased accuracy, and the increased presence of defects in the manufactured biocomposite samples. In light of these considerations, this study aims to identify the optimal processing parameters for the FDM manufacturing process involving wood-filled PLA biocomposites. This study presents an optimization approach consisting of Grey Relational Analysis in conjunction with the Taguchi orthogonal array. The optimization process has identified the combination of a scanning speed of 70 mm/s, a layer height of 0.1 mm, and a printing temperature of 220 °C as the most optimal, resulting in the highly satisfactory combination of good dimensional accuracy (Dx = 20.115 mm, Dy = 20.556 mm, and Dz = 20.220 mm) and low presence of voids (1.673%). The experimentally determined Grey Relational Grade of the specimen manufactured with the optimized set of process parameters (0.782) was in good agreement with the predicted value (0. 754), substantiating the validity of the optimization process. Additionally, the research compared the efficacy of optimization between the integrated multiparametric method and the conventional monoparametric strategy. The multiparametric method, which combines Grey Relational Analysis with the Taguchi orthogonal array, exhibited superior performance. Although the monoparametric optimization strategy yielded specimens with favorable values for the targeted properties, the analysis of the remaining characteristics uncovered unsatisfactory results. This highlights the potential drawbacks of relying on a singular optimization approach. [ABSTRACT FROM AUTHOR]

Disposable surgical gowns are usually made from petroleum-based synthetic fibers that do not naturally decompose, impacting the environment. A promising approach to diminish the environmental impact of disposable gowns involves utilizing natural fibers and/or bio-based synthetic fibers. In this study, composite webs from polylactic acid (PLA) bicomponent fiber and natural fibers, cattail and kapok fibers, were prepared using the hot press method. Only the sheath region of the PLA bicomponent fiber melted, acting as an adhesive that enhanced the strength and reduced the thickness of the composite web compared with its state before hot pressing. The mechanical and physical properties of these composite webs were evaluated. Composite webs created from kapok fibers displayed a creamy yellowish-white color, while those made from cattail fibers showed a light yellowish-brown color. Additionally, the addition of natural fibers endowed the composite webs with hydrophobic properties. The maximum natural fiber content, at a ratio of 30:70 (natural fiber to PLA fiber), can be incorporated while maintaining proper water vapor permeability and mechanical properties. This nonwoven material presents an alternative with the potential to replace petroleum-based surgical gowns. [ABSTRACT FROM AUTHOR]

Biocomposites based on polylactic acid (PLA), tall wheatgrass (TWG), and hemp (H) were made by injection molding. The article discusses the impact of the agrofiller content on the composite properties, including thermal (DSC, DMA, and TG) and mechanical characteristics (tensile modulus, tensile strength, and impact strength). Generally, the introduction of a plant filler into the polylactide matrix reduced the thermal resistance of the resulting composites. Plant fillers influenced primarily the cold crystallization process, probably due to their nucleating properties. The addition of fillers to the PLA matrix resulted in an increased storage modulus across all tested temperatures compared to pure PLA. In the case of a composite with 50% of plant fillers, it was almost 118%. The mechanical properties of the tested composites depended significantly on the amount of plant filler used. It was observed that adding 50% of plant filler to PLA led to a twofold increase in tensile modulus and a decrease in tensile strength and impact strength by an average of 23 and 70%, respectively. It was determined that composites incorporating tall wheatgrass (TWG) particles exhibited a slightly elevated tensile modulus while showcasing a marginally reduced strength and impact resistance in comparison to composites containing hemp (H) components. [ABSTRACT FROM AUTHOR]

In this study, we utilized a hybridization approach for two different fibers to overcome the drawbacks of single-fiber-reinforced PLA composites. Coir fiber and bamboo leaf fiber were used as reinforcing natural fibers as their properties complement one another. Additionally, we combined thermal annealing with hybridization techniques to further improve the overall properties of the composites. The results showed that the hybridization of BF: CF with a ratio of 1:2 gave PLA-based hybrid composites optimal mechanical and thermal properties. Furthermore, the improvement in the thermal stability of hybrid composites, attributable to an increase in crystallinity, was a result of thermal annealing. The improvement in HDT in annealed 1BF:2CF hybrid composite was about 13.76% higher than that of the neat PLA. Annealing of the composites led to increased crystallinity, which was confirmed using differential scanning calorimetry (DSC). The synergistic effect of hybridization and annealing, leading to the improvement in the thermal properties, opened up the possibilities for the use of PLA-based composites. In this study, we demonstrated that a combined technique can be utilized as a strategy for improving the properties of 100% biocomposites and help overcome some limitations of the use of PLA in many applications. [ABSTRACT FROM AUTHOR]

Wood–plastic composites (WPCs) represent composite materials that employ shredded wood combined with a thermoplastic substance, such as polylactic acid (PLA), to establish structural cohesion within the product profile. This amalgamation of materials results in a robust structure designed to fulfill specialized roles under the influence of pressure and temperature. Given the nature of the constituent materials, the resultant product can be classified as a biocomposite. The creation of such biocomposites entails a rigorous process necessitating the fine-tuning of specific parameters and suitable technologies. The foundational materials employed in this process must be both natural and biodegradable. However, it is noteworthy that natural components like fibers exhibit anisotropic behavior, wherein their mechanical attributes are contingent on the direction of the applied force. Consequently, predicting their performance during biocomposite production proves challenging. The principal objective of this study was to conduct a comparative analysis of wood-based composites incorporating PLA thermoplastic binding agents. The intention was to discern variations in density profiles arising from distinct measurement methodologies. Two measurement methods were used for the measurement: X-ray and spectrum desaturation. Additionally, the study sought to investigate the impact of introducing PLA additives at 25% and 50% concentrations on the fabrication of WPC from wood chips. The properties of these composites were assessed by considering the inherent traits of the composite materials. [ABSTRACT FROM AUTHOR]

This paper deals with the study of the degradation of polylactic acid (PLA) material structures and biocomposite systems with a PLA matrix containing ground natural particulate waste fillers, buckwheat husks and egg shells. Waste fillers were used without difficult cleaning operations to describe the effect of the raw waste material on PLA. Biocomposites with raw waste materials are increasingly coming to the forefront in car interiors and packaging products. The prepared material systems were exposed to controlled climatic ageing simulating long-term solar radiation and cyclic outdoor conditions. The degradation of the biocomposite systems was evaluated via thermal (differential scanning calorimetry) and mechanical properties (tensile and flexural tests, Charpy impact toughness). In addition to evaluating the degradation of the material structures using standardized tests, the influence and effect of controlled climatic ageing was visually assessed using SEM images (electron microscopy) of the surfaces and fracture surfaces of the test specimens. [ABSTRACT FROM AUTHOR]

As an emerging science, tissue engineering and regenerative medicine focus on developing materials to replace, restore or improve organs or tissues and enhancing the cellular capacity to proliferate, migrate and differentiate into different cell types and specific tissues. Renewable resources have been used to develop new materials, resulting in attempts to produce various environmentally friendly biomaterials. Poly (lactic acid) (PLA) is a biopolymer known to be biodegradable and it is produced from the fermentation of carbohydrates. PLA can be combined with other polymers to produce new biomaterials with suitable physicochemical properties for tissue engineering applications. Here, the advances in modified PLA as tissue engineering materials are discussed in light of its drawbacks, such as biological inertness, low cell adhesion, and low degradation rate, and the efforts conducted to address these challenges toward the design of new enhanced alternative biomaterials. [ABSTRACT FROM AUTHOR]

The increasing concerns about plastic pollution and climate change have encouraged research into bioderived and biodegradable materials. Much attention has been focused on nanocellulose due to its abundance, biodegradability, and excellent mechanical properties. Nanocellulose-based biocomposites are a viable option to fabricate functional and sustainable materials for important engineering applications. This review addresses the most recent advances in composites, with a particular focus on biopolymer matrices such as starch, chitosan, polylactic acid, and polyvinyl alcohol. Additionally, the effects of the processing methods, the influence of additives, and the outturn of nanocellulose surface modification on the biocomposite's properties are outlined in detail. Moreover, the change in the composites' morphological, mechanical, and other physiochemical properties due to reinforcement loading is reviewed. Further, mechanical strength, thermal resistance, and the oxygen–water vapor barrier properties are enhanced with the incorporation of nanocellulose into biopolymer matrices. Furthermore, the life cycle assessment of nanocellulose and composites were considered to analyze their environmental profile. The sustainability of this alternative material is compared through different preparation routes and options. [ABSTRACT FROM AUTHOR]

In order to further explore the feasibility of the application of the residue of Chinese herbal medicine in FDM 3D technology and enrich the kinds of printing materials, Astragalus residue powder(ARP)/poly(lactic acid) (PLA) biocomposite was FDM 3D-printed, meanwhile, two traditional biocomposites, i.e., wood flour (WF)/PLA and rice straw powder (RSP)/PLA, were prepared by the same method, and the properties of the biocomposites were comparatively investigated. The results showed that, the tensile and flexural strengths of ARP/PLA were 28.33 MPa and 97.60 MPa, respectively, which were 2.85% and 10.89% smaller than those of WF/PLA, while 15.73% and 7.04% greater than those of RSP/PLA. WF/PLA showed typical brittle fracture characteristics, ARP/PLA and RSP/PLA both showed ductile fracture, but not obviously. Among the three kinds of biocomposites, ARP/PLA was the most thermally stable, followed by WF/PLA and RSP/PLA in turn. The incorporation of natural plant powder had no significant effect on the glassy transition, melting, and cold-crystallization behaviors of PLA, but the crystallinity of PLA could be increased from 0.3% to 2.0% and 1.9%, respectively, by adding ARP and WF. At 20 °C, the storage modulus of ARP/PLA, WF/PLA and RSP/PLA was 2759.4 MPa, 3361.3 MPa, and 2691.5 MPa, respectively, indicating that WF/PLA has the greatest stiffness, and the stiffness of RSP/PLA was the least. In addition to these, all the biocomposites were hydrophilic, the contact angle of the distilled water on the surface of ARP/PLA, WF/PLA or RSP/PLA was correspondingly 73.5°, 77.6° and 71.2°. Overall, it can be concluded that ARP/PLA has moderate strengths, stiffness and wettability, meanwhile, it is the most thermal stable among the three biocomposites, and can be processed at a temperature close to that of PLA. ARP/PLA is suitable as a new kind of feedstock material for FDM 3D printing. [ABSTRACT FROM AUTHOR]

A new class of biobased composites with tailorable mechanical properties made of natural fibers, polylactic acid, and ferulic acid derivatives (FAD) is studied. FAD was used to develop composites with elastomeric properties like improved elongation at break and highly reversible deformation upon elongation. Composites were prepared using raw and enzymatically treated hemp fibers. The fibers were defibrillated due to the enzymatic treatment increasing their aspect ratio. The composites were characterized by their mechanical properties and their reaction to fire. No significant change in the dispersion of the fibers in the composites was reported. Homogenously dispersed crystallites of FAD were observed by scanning electron microscopy in the PLA matrix and at the interface between the PLA and the fibers, where they are suspected to increase the free volume in correlation with a decrease in mechanical properties following the increase in the aspect ratio of the fibers. FAD also degraded the reaction to fire of the material with an increase in 10% of the peak of Heat Release Rate (pHRR) in comparison to neat PLA. It also increased the charring residue up to 3 wt.%. A synergistic effect between FAD and the lignin increasing the charring residue is also reported. [ABSTRACT FROM AUTHOR]

Thermomechanical pulp (TMP) fibres can serve as renewable, cost-efficient and lightweight reinforcement for thermoplastic polymers such as poly(lactic acid) (PLA). The reinforcing ability of TMP fibres can be reduced due to various factors, e.g., insufficient dispersion of the fibres in the matrix material, fibre shortening under processing and poor surface interaction between fibres and matrix. A two-level factorial design was created and PLA together with TMP fibres and an industrial and recyclable side stream were processed in a twin-screw microcompounder accordingly. From the obtained biocomposites, dogbone specimens were injection-moulded. These specimens were tensile tested, and the compounding parameters statistically evaluated. Additionally, the analysis included the melt flow index (MFI), a dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and three-dimensional X-ray micro tomography (X- μ CT). The assessment provided insight into the microstructure that could affect the mechanical performance of the biocomposites. The temperature turned out to be the major influence factor on tensile strength and elongation, while no significant difference was quantified for the tensile modulus. A temperature of 180 °C, screw speed of 50 rpm and compounding time of 1 min turned out to be the optimal settings. [ABSTRACT FROM AUTHOR]

The enhancement of the PLA thermomechanical properties is significant due to its suitability as a replacement for primary synthetic polymer use in diverse industrial production. The amphiphilic chitin was used as a compatibilizer in PLA/starch biocomposite. The properties of plasticised polylactic acid blended with starch, and amphiphilic chitin was studied for enhanced thermomechanical and viscoelastic properties. Chitin was modified using acetylated substitution reaction and blended with plasticised PLA/starch biocomposite. The biocomposite was prepared with combined compression and melt extrusion techniques. The biocomposite's thermomechanical, thermal, mechanical, and morphological properties were studied using dynamic mechanical analysis, TGA-DSC, tensile test, and scanning electron microscopy. The storage and loss modulus were significantly enhanced with increased amphiphilic chitin content. Similarly, the single peak of tan delta showed good miscibility of the polymeric blend. Additionally, the modulus increases with frequency change from 1 Hz to 10 Hz. The thermal stability of the biocomposite was observed to be lower than the neat PLA. The tensile properties of the biocomposite increased significantly more than the neat PLA, with P4S4C having the highest tensile strength and modulus of 87 MPa and 7600 MPa. The SEM images show good miscibility with no significant void in the fractured surface. The viscoelastic properties of PLA were enhanced considerably with plasticizer and amphiphilic chitin with improved biodegradability. The properties of the biocomposite can be adapted for various industrial applications. [ABSTRACT FROM AUTHOR]

In our study, the effects of wood waste content (0, 2.5, 5, 7.5, and 10 wt.%) on thermal and dry sliding wear properties of poly(lactic acid) (PLA) biocomposites were investigated. The wear of developed composites was examined under dry contact conditions at different operating parameters, such as sliding velocity (1 m/s, 2 m/s, and 3 m/s) and normal load (10 N, 20 N, and 30 N) at a fixed sliding distance of 2000 m. Thermogravimetric analysis demonstrated that the inclusion of wood waste decreased the thermal stability of PLA biocomposites. The experimental results indicate that wear of biocomposites increased with a rise in load and sliding velocity. There was a 26–38% reduction in wear compared with pure PLA when 2.5 wt.% wood waste was added to composites. The Taguchi method with L25 orthogonal array was used to analyze the sliding wear behavior of the developed biocomposites. The results indicate that the wood waste content with 46.82% contribution emerged as the most crucial parameter affecting the wear of PLA biocomposites. The worn surfaces of the biocomposites were examined by scanning electron microscopy to study possible wear mechanisms and correlate them with the obtained wear results. [ABSTRACT FROM AUTHOR]

The fractionation of diatomaceous earth (DE) using sedimentation made it possible to obtain separate unbroken diatom fractions from broken or agglomerated bodies with a range of particle sizes. The produced filler was used to prepare polylactide (PLA)/diatomaceous earth biocomposite samples containing different particle sizes, which were subjected to mechanical testing (tensile strength, flexural strength, impact strength), colloidal testing (contact angle, color change test, SEM/EDS), and thermal testing (TGA, DSC, DMA). Modification of the PLA containing the smallest particle size with diatomaceous earth (Fraction 5) resulted in a higher impact strength compared to both the pure PLA and the PLA/DE composite that contained base diatomaceous earth. Furthermore, the melt flow rate was improved by more than 80 and 60% for the composite modified with fractionated diatomaceous earth (Fraction 4) compared to pure PLA and base diatomaceous earth, respectively. The elasticity of the composite was also improved from 3.3 GPa for pure polylactide to 4.4 GPa for the system containing the smallest diatomaceous earth particles (Fraction 5). [ABSTRACT FROM AUTHOR]

Fungal biomass (FB), a by-product of the fermentation processes produced in large volumes, is a promising biomaterial that can be incorporated into poly(lactic acid) (PLA) to develop enhanced biocomposites that fully comply with the biobased circular economy concept. The PLA/FB composites, with the addition of triethyl citrate (TEC) as a biobased plasticizer, were fabricated by a microcompounder at 150 °C followed by injection molding. The effects of FB (10 and 20 wt %) and TEC (5, 10, and 15 wt %) contents on the mechanical, thermal and surface properties of the biocomposites were analyzed by several techniques. The PLA/FB/TEC composites showed a rough surface in their fracture section. A progressive decrease in tensile strength and Young's modulus was observed with increasing FB and TEC, while elongation at break and impact strength started to increase. The neat PLA and biocomposite containing 10% FB and 15% TEC exhibited the lowest (3.84%) and highest (224%) elongation at break, respectively. For all blends containing FB, the glass transition, crystallization and melting temperatures were shifted toward lower values compared to the neat PLA. The incorporation of FB to PLA thus offers the possibility to overcome one of the main drawbacks of PLA, which is brittleness. [ABSTRACT FROM AUTHOR]

The irradiation of polymeric materials with ionizing radiation (γ-rays, X-rays, accelerated electrons, ion beams, etc.) may lead to disproportion, hydrogen abstraction, arrangements, degradation, and/or the formation of new bonds. The purpose of this paper is to evaluate the effect of gamma irradiation on some new poly(lactic acid) (PLA)-based blends and biocomposites, which is crucial when they are used for food packaging or medical purposes. The polymeric blends and biocomposites based on PLA and rosemary ethanolic extract (R) and poly(ethylene glycol) (PEG) (20 wt%) plasticized PLA, chitosan (CS) (3–6 wt%) and R (0.5 wt%) biocomposites were subjected to gamma irradiation treatment using three low γ-doses of 10, 20, and 30 kGy. The effect of irradiation was evaluated by Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), thermogravimetry (TG), chemiluminescence method (CL), migration studies, and antibacterial activity tests. It was found that in comparison with neat PLA, the gamma irradiation in the oxidative conditions of the PLA-based blends and biocomposites, causes modifications in the structure, morphology, and thermal properties of the materials depending on irradiation dose and the presence of natural additives such as rosemary and chitosan. It was established that under a gamma-irradiation treatment with dose of 10–20 kGy, the PLA materials showed minor changes in structure and properties being suitable for application in packaging and in addition after irradiation with such doses their antimicrobial activity against Escherichia coli, Staphylococcus aureus, and Salmonella typhimurium is improved. [ABSTRACT FROM AUTHOR]

To efficiently and economically utilize a wood-plastic biocomposite, an eco-friendly biocomposite was prepared using modified poplar fiber and polylactic acid (PLA) via 3D printing technology for the first time. First, the effects of poplar fiber (0, 1, 3, 5, 7, and 9%) on the mechanical and rheological properties of the printed biocomposites were investigated. Subsequently, the printing parameters, including printing temperature, speed, and layer thickness, were optimized to obtain the biocomposite with superior properties. Finally, four printing orientations were applied to the biocomposite based on the optimized printing parameters to study the effect of filament orientation on the properties of the biocomposite. Favorable printability and mechanical properties of the biocomposite were obtained at 5% poplar fiber. The optimal printing temperature of 220 °C, speed of 40 mm/s, and layer thickness of 0.2 mm were obtained to produce the desired mechanical properties of the biocomposite with the printing orientation in a longitudinal stripe. However, the printing parameters should be chosen according to the applications, where different physical and mechanical properties are needed to achieve efficient and economical utilization of the biocomposites. [ABSTRACT FROM AUTHOR]

In the material extrusion of the thermoplastic filaments, known as Fused Deposition Modelling, usually, pure thermoplastic polymers are used. Recently, the focus of the research is given to the development of new biocomposite thermoplastic materials. In our research, 3D printable biocomposite filaments, made with the addition of 50 wt.% of cardboard dust to the HDPE and PLA polymer matrix were studied. The influence of the added cardboard dust on structural, morphological and mechanical properties of the 3D printable biocomposite filaments was investigated. With the addition of the corrugated cardboard dust into the HDPE and PLA polymer matrix the changes in density, uniformity, chemical structure and transition temperatures of the samples were detected. The addition of the cardboard dust into the HDPE polymer matrix lead to low tenacity, toughness, deformability resulting in brittleness of the 3D printable biocomposite filament, whereas the addition of the cardboard dust into the PLA polymer matrix lowered tensile properties, but didn't affected bending toughness and has even improved compression strength of the 3D printable filament. [ABSTRACT FROM AUTHOR]

Disposable containers made of non-biodegradable polymers are considered as one of the most prevalent environmental pollutants. It is very important and desirable to make fully biodegradable disposable containers for food packaging that does not endanger the health of consumers. In this research, fully biodegradable polymer composites were prepared by melt mixing of polylactic acid (PLA), polybutylene succinate (PBS), and natural polymers including corn starch and wheat straw, and their physical and mechanical properties were evaluated. For this purpose, by conducting experiments according to the optimal custom mixture design of the response surface methodology, the effect of 3 independent variables including the concentration of the PLA and PBS biopolymers blend (50/50% w/w) (CBB) in the range of 30–70, the concentration of corn starch (CCS) in the range of 30–60 and the concentration of wheat straw (CWS) in the range of 0–8 wt percentage of biocomposite on the dependent variables including the elastic modulus (EM), elongation at break (EB), impact strength (IS) and equilibrium moisture content (EMC) of the biocomposite sheet were investigated. According to the results of this research, with the increase in the concentration of corn starch and wheat straw in the studied range, the EM and EMC of the biocomposite increased, while its EB and IS decreased. According to the results obtained from optimizing the effects of independent variables on the physicomechanical properties of the biocomposite sheet, the optimal values predicted by the models for CBB, CCS and CWS were 48.2 wt%, 45.4 wt%, and 6.4 wt%, respectively and predicted values for EM, EB, IS and EMC were 80.8 MPa, 11.4%, 2 kJ/m2 and 4.1%, respectively. Also, the biodegradability rate of the biocomposite with the optimal formulation was 71.1% in the fifth month of the test. • Biocomposites of biopolyester blend filled with two natural polymers were prepared. • Biocomposites contained polylactic acid, polybutylene succinate, starch, and wheat straw. • Constituents concentration had main effects on the sheet's physicomechanical properties. • Optimal sheet contains 48.2 wt% biopolyester blend and 51.8 wt% natural polymers. • The biocomposite sheet with optimal formulation had a high degree of biodegradability. [ABSTRACT FROM AUTHOR]

This work deals with fibrous biocomposites prepared by using nettle and poly(lactic acid) fibers and employing carding and compression-molding processes. The role of carding process in determining the tensile strength of the biocomposites was analyzed. The tensile, bending and impact properties of the biocomposites were found to increase initially with the increase of nettle fiber content till 50 wt% and decrease afterwards. The thermogravimetric analysis inferred that the thermal stability of the biocomposites increased with the increase of nettle fiber content. The dynamic mechanical analysis showed that the biocomposites exhibited high storage modulus, low loss modulus, and low damping factor. Further, the biocomposites exhibited excellent biodegradability and their biodegradability increased with the increase of nettle fiber content. Overall, the biocomposite prepared with equal weight proportion of nettle and poly(lactic acid) showed high potential for automotive dashboard panel application. [ABSTRACT FROM AUTHOR]

Natural fibers are not as rigid as glass or carbon fibers. During composites extrusion and injection molding, they tend to bend and twist in the polymeric matrix, thus resulting in fiber waviness and decreased mechanical properties of natural fiber composites. The most widely used models for the estimation of interfacial shear strength (IFSS) and elastic modulus, which consider the fiber aspect ratio and mechanical properties of the fiber and matrix, do not consider these important features. In order to account for fiber waviness, an effective fiber length is proposed in this paper. The undulation of the fibers is approximated with a sinusoidal arc along with a calculated new length. The proposed correction factor depends on the wavelength and amplitude of the wave approximating the fiber. To verify this method, blends of polylactic acid (PLA) and polycarbonate (PC) (prepared with and without an interchange reactions catalyst) with addition to various percentages of cellulosic fibers (5 wt%, 10 wt% and 15 wt%) have been prepared and characterized. It has been demonstrated that by considering the corrected length values, it is possible to predict the mechanical properties and the effective reinforcement attained in the composites by using the most widely used models. In particular, the prediction of the elastic modulus is slightly affected by this correction, whereas the calculation of IFSS is strongly dependent on it. [ABSTRACT FROM AUTHOR]

This study investigated mechanical properties of biocomposites developed from recycled polylactic acid (PLA) from packaging industry and treated cellulosic fibers from pulp and paper solid waste. Microwave and enzymatic treatments were used for extraction and surface modification of hydrophilic cellulosic fibers. Enzymatic treatment was specifically performed for activation of hydroxyl groups and improvement of adhesion between matrix and fibers including controlling the length of cellulosic fibers with size reduction of around 50% (142 and 127 μm for primary and mixed biosolids, respectively) as compared to microwave treatment. Microwave treatment produced cellulosic fibers of 293 and 341 μm, for primary and mixed biosolids, respectively. Mechanical properties of biocomposites with 2% (w/w) of treated cellulosic fibers (Young's Modulus 887.83 MPa with tensile strain at breakpoint of 7.22%, tensile stress at yield 41.35 MPa) was enhanced in comparison to the recycled PLA (Young's Modulus 644.47 ± 30.086 MPa with tensile strain at breakpoint of 6.01 ± 0.83%, tensile stress at yield of 29.49 ± 3.64 MPa). Scanning electron microscopy revealed size reduction of cellulosic fibers. X-ray diffraction and Fourier transform infrared spectroscopy confirmed strong mechanical properties of novel biocomposites. [ABSTRACT FROM AUTHOR]

Biodegradable fiber-reinforced biocomposites from steam-exploded coconut fibers and polylactic acid (PLA) and polybutylene succinate (PBS) plastic were developed in this study. Biocomposite filaments and samples were produced using a commercial-scale screw extruder and a 3D printer, respectively. In-depth mechanical and thermal analyses were also performed. The results showed that the tensile strengths of PLA mixed with 3% coconut fiber (PLA97/F3) and 6% coconut fiber (PLA94/F6) decreased by approximately 22% and 23%, respectively, compared to the 64% reduction of that of the original PLA after four-week storage. The bending modulus of the PLA/fiber composite was better than that of the original PLA (21–29% higher), whereas a 5–8% improvement was observed for the PLA/PBS/fiber composites. The impact strengths of PLA97/F3 and PLA77/PBS20/F3 were approximately 8.5% and 7.4% higher than those of the original PLA and PLA/PBS, respectively. During the degradation test, both PLA97/F3 and PLA77/PBS20/F3 exhibited higher tensile strengths than the original materials. Finally, this research presents encouraging results for the production of biodegradable fiber-reinforced biocomposites that are applicable to 3D printing platforms. The final products can be used as replacement or aftermarket components of automobiles. • PLA, PBS, and steam-exploded coconut fiber were used for filament production. • The 3D-printed biocomposites were subjected to mechanical and thermal tests. • Coconut fiber is effective as a natural fiber reinforcement material. • The products have higher tensile strengths than original materials during degradation test. [ABSTRACT FROM AUTHOR]

Environmental awareness of the global waste problem has driven the development of new green composites made from either renewable or biodegradable materials. Among the variety of available green composites, natural composites based on poly-lactic acid (PLA) have shown noteworthy performance due to their short degradation time after disposal, good strength, and ease of processing by conventional methods. In particular, green composites manufactured with PLA matrix reinforced with Manicaria Saccifera fabric (MF) display mechanical properties that have shown to be very competitive compared with similar materials. In this study, the tensile properties of a green composite of PLA reinforced with MF are optimized by using a Taguchi method approach. The processing parameters, fabric chemical treatment parameters, compression molding parameters, and fiber content are analyzed simultaneously to yield the optimum biocomposite properties. The predicted optimum parameters are experimentally verified. Tensile tests and scanning electron microscope (SEM) analysis are used. Significant improvements on both the tensile strength (114.2%), and the elastic modulus (120.6%) of the biocomposite are achieved. [ABSTRACT FROM AUTHOR]

The objective of this work was to study the biodegradability of polylactic acid (PLA)/paddy straw powder (PSP) biocomposites. Environmental degradation was evaluated by composting the biocomposite samples into the soil. Different techniques, including mechanical tests and scanning electron microscopy (SEM), were used to obtain a view of the degradation that occurred during the soil burial of the biocomposites. Results of the mechanical tests showed that an increasing content of PSP in the biocomposites decreased the tensile strength and elongation at break (EB), while it increased the modulus of elasticity after six months of exposure. Scanning electron microscopy on the surface after soil burial showed that the filler was poorly wetted by the matrix. This explains the reduction in tensile strength and the elongation at break after soil burial. Differential scanning calorimetry results indicated that the crystallinity of the biocomposites increased with longer composting periods. [ABSTRACT FROM AUTHOR]

Abstract: Over the last few years, intensive research has been devoted to the exploitation of “green products” based on natural resources for both matrices and as reinforcements in composite systems. The mechanical properties of reinforced biocomposites, such as flax/polylactic acid (PLA), are largely governed by interfacial properties between the two constituents apart from their intrinsic properties. Although many papers indirectly demonstrate the importance of optimising the interface between these two polymers, the exact nature of the interaction between the natural fibre and the polymeric matrix has not been clearly investigated on a fundamental level and is presently a major technological limitation of these materials. This work presents the first direct study of adhesion forces, by colloidal force microscopy, between smooth PLA films representing the polymer matrix, and a microbead of cellulose that mimic the cellulose material in flax fibres. Normalised adhesion force measurements have shown the importance of capillary forces when experiments were carried out under ambient conditions. Experiments, conducted under dry air, allowed for the deduction of the contribution of pure van der Waals forces, and our results, through the calculation of the Hamaker constant, show that these forces, for the PLA/cellulose/air system, were lower than those obtained for the cellulose/cellulose/air system and hence underlined the importance of optimising the interface among these materials. This study demonstrates the capacity of AFM to probe direct interactions in complex systems by adjusting the nature of the surface and the probe to mimic the materials in contact. Furthermore, the technique can be operated in a variety of environments, consistent with composite making and provides particular opportunity for testing and improving the properties of these new classes of composite materials. [Copyright &y& Elsevier]

Over recent years, enthusiasm towards the manufacturing of biopolymers has attracted considerable attention due to the rising concern about depleting resources and worsening pollution. Among the biopolymers available in the world, polylactic acid (PLA) is one of the highest biopolymers produced globally and thus, making it suitable for product commercialisation. Therefore, the effectiveness of natural fibre reinforced PLA composite as an alternative material to substitute the non-renewable petroleum-based materials has been examined by researchers. The type of fibre used in fibre/matrix adhesion is very important because it influences the biocomposites' mechanical properties. Besides that, an outline of the present circumstance of natural fibre-reinforced PLA 3D printing, as well as its functions in 4D printing for applications of stimuli-responsive polymers were also discussed. This research paper aims to present the development and conducted studies on PLA-based natural fibre bio-composites over the last decade. This work reviews recent PLA-derived bio-composite research related to PLA synthesis and biodegradation, its properties, processes, challenges and prospects. [ABSTRACT FROM AUTHOR]

The degradation and mechanical properties of potential polymeric materials used for green manufacturing are significant determinants. In this study, cellulose nanofibre was prepared from Schizostachyum brachycladum bamboo and used as reinforcement in the PLA/chitosan matrix using melt extrusion and compression moulding method. The cellulose nanofibre(CNF) was isolated using supercritical carbon dioxide and high-pressure homogenisation. The isolated CNF was characterised with transmission electron microscopy (TEM), FT-IR, zeta potential and particle size analysis. The mechanical, physical, and degradation properties of the resulting biocomposite were studied with moisture content, density, thickness swelling, tensile, flexural, scanning electron microscopy, thermogravimetry, and biodegradability analysis. The TEM, FT-IR, and particle size results showed successful isolation of cellulose nanofibre using this method. The result showed that the physical, mechanical, and degradation properties of PLA/chitosan/CNF biocomposite were significantly enhanced with cellulose nanofibre. The density, thickness swelling, and moisture content increased with the addition of CNF. Also, tensile strength and modulus; flexural strength and modulus increased; while the elongation reduced. The carbon residue from the thermal degradation and the glass transition temperature of the PLA/chitosan/CNF biocomposite was observed to increase with the addition of CNF. The result showed that the biocomposite has potential for green and sustainable industrial application. [ABSTRACT FROM AUTHOR]

Advanced biocomposites reinforced by abundant biomass-derived fillers can add a revenue stream to enhance the economic viability of biofuel production chains and the energy efficiency of the composite industry. However, the low stiffness of biopolymers limits their use in structural applications. Poplar fibers (mesh size: <180 μm, Populus spp.), an abundant waste from the wood industry, were used as bio-filler to fabricate high-performance biocomposites based on polylactic acid (PLA), in which the poplar fibers were modified by an amino acid (l -lysine). As a benefit of the amino acid treatment, the tensile Young's moduli of the lysine/poplar/PLA composites increased by up to 68% with the addition of a small amount of lysine, compared with neat PLA. At the same time, the tensile strength, failure strain, and Young's modulus of the poplar/PLA composites all increased after adding only 0.1 wt % of lysine. It has been observed that the lysine content has a significant effect on the decomposition temperature, complex viscosity, storage modulus, crystallization temperature, and crystallinity of composites. The fracture surfaces of the composites with an optimum lysine content had fewer voids and were more compact compared with composites without any lysine. The pores on the surfaces of poplar fibers became more available for the penetration of PLA molecules as a result of lysine addition. Therefore, this study presents a facile method for reinforcing biocomposites with extremely low-cost and environmentally friendly biofillers. Image 1 • A small amount of amino acid improved the fiber/PLA interfacial adhesion. • Poplar/PLA composites with 0.1 wt% lysine exhibited best tensile strength and modulus. • Poplar/PLA composites with 0.1 wt% lysine exhibited superior rheology for 3D printing. • A proposed mechanism in composites: chain extension, cross-linking, and degradation. [ABSTRACT FROM AUTHOR]

Biodegradable poly(lactic acid) (PLA) presents suitable physicochemical properties and biocompatibility for biomedical engineering. However, PLA has some drawbacks, such as low cell adhesion, biological inertness, low degradation rate, and acid degradation by-products. In this review, recent progress on strategies to address these problems is summarized, including novel fabrication techniques, high-performance PLA composites, and their applications for tissue engineering and drug delivery. The scaffolds, especially for bone regeneration, blood vessels, organs, and skin regeneration are evaluated, in terms of in vivo and in vitro biocompatibility and biodegradability. The enhanced mechanical, thermal, and rheological properties of PLA biocomposites are analyzed in detail. PLA biocomposites for drug encapsulation, sustained release, and tumor-targeting are also reviewed. Furthermore, the challenges and future perspectives on PLA-based biocomposites are discussed. [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA) is a well-known and commercially available biopolymer that can be produced from different sources. Its different characteristics generated a great deal of interest in various industrial fields. Besides, its use as a polymer matrix for foam production has increased in recent years. With the rise of technologies that seek to reduce the negative environmental impact of processes, chemical foaming agents are being substituted by physical agents, primarily supercritical fluids (SCFs). Currently, the mass production of low-density PLA foams with a uniform cell morphology using SCFs as blowing agents is a challenge. This is mainly due to the low melt strength of PLA and its slow crystallization kinetics. Among the different options to improve the PLA characteristics, compounding it with different types of fillers has great potential. This strategy does not only have foaming advantages, but can also improve the performances of the final composites, regardless of the implemented foaming process, i.e., batch, injection molding, and extrusion. In addition, the operating conditions and the characteristics of the fillers, such as their size, shape factor, and surface chemistry, play an important role in the final foam morphology. This article proposes a critical review on the different SCF-assisted processes and effects of operating conditions and fillers on foaming of PLA composites. [ABSTRACT FROM AUTHOR]

The effect of cassava pulp (CP) on morphological, tensile, and thermal properties of a thermoplastic cassava starch (TPS)/poly (lactic acid) (PLA) blend was investigated. TPS/PLA/CP biocomposites were manufactured by melt extrusion and then converted into specimens using an injection molding. The weight fraction of PLA to TPS/CP was fixed at 40:60, whereas the final CP concentration in the composites was varied in the range of 4.4–22.1 wt%. CP could act as a reinforcement for TPS/PLA blend to enhance its tensile strength up to 354% and Young's modulus up to 722% when 22.1 wt% of CP was loaded and a nucleating agent for PLA as confirmed from the reduced T cc. In addition, TPS/PLA/CP composites showed a discrete phase structure (i.e., droplets in matrix) when CP with lower concentration (i.e., 4.4 wt%, 8.8 wt%, and 13.3 wt%) was incorporated and a bicontinuous phase structure (i.e., co-continuous) when higher concentration of CP (i.e., 17.7 wt% and 22.1 wt%) was employed. The results suggest that TPS/PLA/CP biocomposites have potential to be used in the manufacturing of injection-molded articles, particularly when biodegradability and renewability of the material are required. • Thermoplastic starch/poly (lactic acid)/cassava pulp (TPS/PLA/CP) composites were produced by melt extrusion. • CP could act as a reinforcement to enhance tensile strength and Young's modulus of the composites. • CP could act as a nucleating agent for PLA in the composites as confirmed from the reduced T cc. • The composites showed a discrete phase structure when CP with lower concentration was loaded. • Co-continuous phase structure was observed for the composites with higher concentration of CP. [ABSTRACT FROM AUTHOR]

Recycled polylactic acid (PLAr) was reinforced with treated nanocellulosic hemp fibers for biocomposite fabrication. Cellulosic fibers were extracted from hemp fibers chemically and treated enzymatically. Treated nanocellulosic fibers (NCF) were analyzed by Fourier-transform infrared spectroscopy, X-ray diffraction, and scanning electron microscopy. Biocomposite fabrication was done with PLAr and three concentrations of treated NCF (0.1%, 0.25%, and 1% (v/v)) and then studied for thermal stability and mechanical properties. Increased thermal stability was observed with increasing NCF concentrations. The highest value for Young's modulus was for PLAr + 0.25% (v/v) NCF (250.28 ± 5.47 MPa), which was significantly increased compared to PLAr (p = 0.022). There was a significant decrease in the tensile stress at break point for PLAr + 0.25% (v/v) NCF and PLAr + 1% (v/v) NCF as compared to control (p = 0.006 and 0.002, respectively). No significant difference was observed between treatments for tensile stress at yield. [ABSTRACT FROM AUTHOR]

Natural fiber reinforced polymer-based composites have been growing into a type of green composites. The properties of natural fiber reinforced polymer-based composites are closely related to the structure of natural fibers. Bagasse fiber (BF) is one of the most used natural fibers for preparing natural fiber reinforced polymer-based composites. However, few examples of previous research touch on the quantitatively characterization of structure of BF and its effect on the properties of BF reinforced polymer-based composites. In this work, four kinds of BF including untreated BF (UBF), alkali treated BF (ABF), BF modified by silane coupling agent (SBF), and BF modified combining alkali treatment with silane coupling agent (ASBF) were prepared and melting blended with polylactic acid (PLA) to prepare PLA/BF composites. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetry (TGA) and mechanical properties testing were used to characterize and analyze the structure and properties of modified BF and its reinforced PLA-based composites. Results showed that the used methods changed the structure of BF and their bonding modes. The surface energies of UBF, ABF, SBF, and ASBF were 19.8 mJ/m2, 34.7 mJ/m2, 12.3 mJ/m2, and 21.6 mJ/m2, respectively. The O/C ratios of UBF, ABF, SBF and, ASBF are 0.48, 0.53, 0.47, and 0.51. Due to the synergistic effect of alkali treatment and silane coupling agent modification on the surface chemical properties, the content of silicon elements on the surface of ASBF (4.15%) was higher than that of ASBF (2.38%). However, due to the destroying of alkali treatment on the microstructure of BF, the alkali treatment had no prominently synergetic effect with coupling agent modification on the mechanical properties of PLA/BF composites. Alkali treatment removed the small molecular compounds from BF, decreased its thermal stability, and increased the crystalline region and crystallinity of cellulose. Meanwhile, alkali treatment made BF fibrillated and increased its contactable active area with the coupling agents, but destructed the nature structure of BF. The silane coupling agent played a more important role than alkali treatment did in improving the interfacial compatibility of PLA/BF composites. [ABSTRACT FROM AUTHOR]

The effectiveness of superheated steam (SHS) as an alternative, eco-friendly treatment method to modify the surface of pineapple leaf fiber (PALF) for biocomposite applications was investigated. The aim of this treatment was to improve the interfacial adhesion between the fiber and the polymer. The treatment was carried out in an SHS oven for different temperatures (190–230 °C) and times (30–120 min). Biocomposites fabricated from SHS-treated PALFs and polylactic acid (PLA) at a weight ratio of 30:70 were prepared via melt-blending techniques. The mechanical properties, dimensional stability, scanning electron microscopy (SEM), and X-ray diffraction (XRD) for the biocomposites were evaluated. Results showed that treatment at temperature of 220 °C for 60 min gave the optimum tensile properties compared to other treatment temperatures. The tensile, flexural, and impact properties as well as the dimensional stability of the biocomposites were enhanced by the presence of SHS-treated PALF. The SEM analysis showed improvement in the interfacial adhesion between PLA and SHS-treated PALF. XRD analysis showed an increase in the crystallinity with the addition of SHS-PALF. The results suggest that SHS can be used as an environmentally friendly treatment method for the modification of PALF in biocomposite production. [ABSTRACT FROM AUTHOR]

The compound of poly(lactic acid) (PLA) and cellulose was made by the emulsion-solvent evaporation technique in order to obtain spheres which are then compression molded to produce a biocomposite film. The effect of the dispersant (poly(vinyl alcohol)—PVA)/PLA ratio on the spheres yield was studied. Moreover, to evaluate the effect of cellulose particle size and surface chemistry on the process yield, unbleached eucalypt kraft pulp and microcrystalline cellulose (MCC), both unmodified and physically or chemically modified were used. PLA/cellulose spheres were characterized regarding its physical properties. It was found that the spheres yield is essentially determined by the PVA/PLA ratio and the percentage of cellulose incorporation is greatly affected by the surface chemistry of cellulose. Regarding the films, DSC runs showed a significant effect of the cellulose type incorporated into PLA matrix on the cold crystallization temperature and on the degree of crystallinity of the biocomposite films. The measurement of tensile properties of the biocomposite films revealed that the strength, elongation at break and toughness (tensile energy absorption at break) of the films incorporating unmodified and chemically modified MCC were substantially improved. [ABSTRACT FROM AUTHOR]