Search

• Development of a multi-attribute Bayesian control scheme for fault prediction. • Multivariate hidden Markov model describes the deterioration process. • Computational algorithm to optimize the multi-attribute Bayesian policy. • Development of a real case study and verification using multivariate data. Although Bayesian approaches have been utilized in engineering systems for health prognostics, very little work has been done using Bayesian methods for fault prediction of systems under multiple attributes. To address this issue, in this paper a novel multi-attribute Bayesian control chart is presented for predicting failures of hidden-state systems by jointly considering two performance measures of system operation. The system actual status is represented by a three-state multivariate hidden stochastic process with a normal state, an abnormal state, and a failure state. The working states are unobservable and failure state is observable. Based on the built hidden-state model, a fault prediction scheme integrating both system availability and cost objectives is constructed via a multi-attribute Bayesian control chart to monitor and predict impending risks of the operational systems. The Bayesian control chart alarms when the probability of impending risks reaches a certain control limit, which is optimized and determined by a computational algorithm developed in a semi-Markov decision process framework. The proposed fault prediction scheme provides an appearing feature to jointly consider multiple attributes for hidden-state systems. A real case study of mechanical generators is presented and a comparison with other Bayesian and non-Bayesian methods is also given, which demonstrates the effectiveness and superiority of the proposed approach. [ABSTRACT FROM AUTHOR]

Generally, the internal states of most engineering systems are inaccessible to sensors under operational conditions, permitting indirect measurements and failures to be observed discretely. For this type of system, a class of proportional hazard (PH) models with multistate process have been proposed for performing prognostics. However, existing studies use a constant degradation mechanism with a very limited number of states, which may fail to model the actual deterioration of the system. Therefore, this article presents a novel PH model that utilizes a nonconstant degradation mechanism with a large number of states to perform health prognostics. A matrix partition-based approximation method is developed to include all the possible state transitions and to estimate important health quantities of the system, such as conditional reliability (CR), mean remaining useful life (MRUL), and remaining useful life distribution (RULD). An online prognostic scheme based on this matrix approach is presented to provide an update with the latest health quantities of the system. The proposed approach provides appealing computational features and avoids difficulties in calculating uncountable transitions for PH model-based prognostics. The effectiveness of the proposed method is demonstrated via a case of helical gearboxes under indirect monitoring and random failure conditions. [ABSTRACT FROM AUTHOR]