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Biodegradable fiber-reinforced biocomposites from steam-exploded coconut fibers and polylactic acid (PLA) and polybutylene succinate (PBS) plastic were developed in this study. Biocomposite filaments and samples were produced using a commercial-scale screw extruder and a 3D printer, respectively. In-depth mechanical and thermal analyses were also performed. The results showed that the tensile strengths of PLA mixed with 3% coconut fiber (PLA97/F3) and 6% coconut fiber (PLA94/F6) decreased by approximately 22% and 23%, respectively, compared to the 64% reduction of that of the original PLA after four-week storage. The bending modulus of the PLA/fiber composite was better than that of the original PLA (21–29% higher), whereas a 5–8% improvement was observed for the PLA/PBS/fiber composites. The impact strengths of PLA97/F3 and PLA77/PBS20/F3 were approximately 8.5% and 7.4% higher than those of the original PLA and PLA/PBS, respectively. During the degradation test, both PLA97/F3 and PLA77/PBS20/F3 exhibited higher tensile strengths than the original materials. Finally, this research presents encouraging results for the production of biodegradable fiber-reinforced biocomposites that are applicable to 3D printing platforms. The final products can be used as replacement or aftermarket components of automobiles. • PLA, PBS, and steam-exploded coconut fiber were used for filament production. • The 3D-printed biocomposites were subjected to mechanical and thermal tests. • Coconut fiber is effective as a natural fiber reinforcement material. • The products have higher tensile strengths than original materials during degradation test. [ABSTRACT FROM AUTHOR]

Over recent years, enthusiasm towards the manufacturing of biopolymers has attracted considerable attention due to the rising concern about depleting resources and worsening pollution. Among the biopolymers available in the world, polylactic acid (PLA) is one of the highest biopolymers produced globally and thus, making it suitable for product commercialisation. Therefore, the effectiveness of natural fibre reinforced PLA composite as an alternative material to substitute the non-renewable petroleum-based materials has been examined by researchers. The type of fibre used in fibre/matrix adhesion is very important because it influences the biocomposites' mechanical properties. Besides that, an outline of the present circumstance of natural fibre-reinforced PLA 3D printing, as well as its functions in 4D printing for applications of stimuli-responsive polymers were also discussed. This research paper aims to present the development and conducted studies on PLA-based natural fibre bio-composites over the last decade. This work reviews recent PLA-derived bio-composite research related to PLA synthesis and biodegradation, its properties, processes, challenges and prospects. [ABSTRACT FROM AUTHOR]

Natural fiber reinforced polymer-based composites have been growing into a type of green composites. The properties of natural fiber reinforced polymer-based composites are closely related to the structure of natural fibers. Bagasse fiber (BF) is one of the most used natural fibers for preparing natural fiber reinforced polymer-based composites. However, few examples of previous research touch on the quantitatively characterization of structure of BF and its effect on the properties of BF reinforced polymer-based composites. In this work, four kinds of BF including untreated BF (UBF), alkali treated BF (ABF), BF modified by silane coupling agent (SBF), and BF modified combining alkali treatment with silane coupling agent (ASBF) were prepared and melting blended with polylactic acid (PLA) to prepare PLA/BF composites. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetry (TGA) and mechanical properties testing were used to characterize and analyze the structure and properties of modified BF and its reinforced PLA-based composites. Results showed that the used methods changed the structure of BF and their bonding modes. The surface energies of UBF, ABF, SBF, and ASBF were 19.8 mJ/m2, 34.7 mJ/m2, 12.3 mJ/m2, and 21.6 mJ/m2, respectively. The O/C ratios of UBF, ABF, SBF and, ASBF are 0.48, 0.53, 0.47, and 0.51. Due to the synergistic effect of alkali treatment and silane coupling agent modification on the surface chemical properties, the content of silicon elements on the surface of ASBF (4.15%) was higher than that of ASBF (2.38%). However, due to the destroying of alkali treatment on the microstructure of BF, the alkali treatment had no prominently synergetic effect with coupling agent modification on the mechanical properties of PLA/BF composites. Alkali treatment removed the small molecular compounds from BF, decreased its thermal stability, and increased the crystalline region and crystallinity of cellulose. Meanwhile, alkali treatment made BF fibrillated and increased its contactable active area with the coupling agents, but destructed the nature structure of BF. The silane coupling agent played a more important role than alkali treatment did in improving the interfacial compatibility of PLA/BF composites. [ABSTRACT FROM AUTHOR]