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Fracture toughness is an important characteristic for coatings for high speed cutting of titanium. This study focuses on improving the fracture toughness of the coatings using a layered design method. TiAlN/CrN multilayer coatings with bilayer periods between 12 nm and 270 nm were prepared by reactive magnetron sputtering. XRD results show the multilayer coatings have face-centred cubic structures. When the bilayer period of multilayer coating decreases from 270 nm to 25 nm, the coating hardness decreases from 24.5 GPa to 18.1 GPa. Increased fracture toughness and adhesion strength of multilayer coatings are observed with decreasing bilayer periods. A maximum fracture toughness (K IC ) of 3.6 MPa m 1/2 and adhesion strength of 107 N were obtained with a 25 nm bilayer period. The inhibition of crack propagation is the main reason for the high fracture toughness values in multilayer coatings. However, when the bilayer period is decreased further (12 nm), the coating hardness begins to increase rapidly to 23.4 GPa, and the fracture toughness and adhesion strength begin to decrease. Titanium cutting results show that an improvement in cutting performance is obtained with a TiAlN/CrN_25 multilayer coating. [ABSTRACT FROM AUTHOR]

Research on the relationship of microstructure and properties of coated tools such as TiAlN and TiAlSiN plays a key role in obtaining the needed cutting performance in titanium machining. In this study, three kinds of coatings of TiAlN, TiAlSiN monolayer and TiAlN/TiAlSiN composite multilayer have been fabricated by magnetron sputtering method. It is found that the coating structure changes from columnar growth to nanocrystal growth by doping Si element. The TiAlN/TiAlSiN coating is composed by a coarse columnar TiAlN bottom layer and a fine nanocrystalline TiAlSiN top layer. Premature spalling problem (Lc2) is improved by forming the TiAlN/TiAlSiN multilayer structure. Titanium cutting experiment shows that the major wear mechanism of these coated tools is adhesive wear and chipping. The TiAlSiN coated tool has the longest cutting distance at various cutting speeds in these three kinds of coatings. This is because less built-up edge and chipping are generated at the cutting edge due to the dense nanocrystal structure, high hardness and good oxidation resistance of TiAlSiN coating. Therefore, the TiAlSiN coating with dense structure, high hardness and good oxidation resistance is recommended to use in high speed turning titanium. [ABSTRACT FROM AUTHOR]