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This study examined the effects of different carbon nanomaterials on the mechanical and tribological properties of titanium matrix composites. Carbon nanotubes (CNTs), graphene nanoplates (GNPs) and graphene oxide nanoplates (GOs) reinforced Ti–6Al–2Sn–2Zr–3Mo–1Cr–2Nb–Si (TC21) titanium matrix composites were prepared by spark plasma sintering. In the three carbon nanomaterials, CNTs react with the TC21 matrix to form TiC, while GNPs and GOs react with the TC21 matrix to form a TiC coated GNPs/GOs sandwich structure, and the formation of TiC phase promotes the interfacial bonding of the composite. GOs/TC21 composites exhibit better strength and wear resistance than the other two composites. GOs/TC21 composite exhibits excellent mechanical properties, i.e., yield strength of 1043 MPa, the ultimate tensile strength of 1183 MPa and an elongation about of 8%. The wear loss of GOs/TC21 composite decreased by 24.2% compared to that of the TC21 alloy. The superior mechanical and tribological performances of GOs/TC21 composites are attributed to the TC21 matrix strengthening brought by the TiC particles/TiC coated GNPs/GOs sandwich structure and the lubricating properties of the residual GOs, which demonstrates that GOs is an ideal filler for TC21 alloy.

In this paper, CuCr–Zr alloys prepared by vacuum melting with adding La and Ni elementswere heat-treated and aged, followed by plastic deformation using low-energy cyclic impact tests, to simultaneously improve their mechanical and electrical properties. Results showed that the grain size of the casted Cu–Cr–Zr alloys was significantly reduced after the solid-solution aging and plastic deformation process. There were a lot of dispersed Cr and Cu5Zr precipitates formed in the alloys, and the numbers of dislocations were significantly increased. Accordingly, the hardness was increased from 78 to 232 HV, and the tensile strength was increased from 225 to 691 MPa. Electrical conductivity has not been significantly affected after these processes. The enhancement of overall performance is mainly attributed to the combined effects of solid-solution hardening, fine grain hardening, and precipitation/dislocation strengthening.

Graphene and its derivates are extensively applied to enhance the mechanical properties of metal matrix nanocomposites. However, their high reactivity with a metal matrix such as titanium and thus the limited strengthening effects are major problems for achieving high-performance graphene-based nanocomposites. Herein, reduced graphene oxide nanosheets decorated with copper or silver (i.e., Cu@rGO and Ag@rGO) nanopowders are introduced into Ti matrix composites using multiple processes of one-step chemical coreduction, hydrothermal synthesis, low-energy ball milling, spark plasma sintering, and hot rolling. The Cu@rGO/Ti and Ag@rGO/Ti nanocomposites exhibit significantly enhanced strength with superior elongation to fracture (846 MPa-11.6 and 900 MPa-8.4%, respectively, basically reaching the level of the commercial Ti-6Al-4V titanium alloy), which are much higher than those of the fabricated Ti (670 MPa-7.0%) and rGO/Ti composites (726 MPa-11.3%). Furthermore, fracture toughness values of the M@rGO/Ti composites are all significantly improved, that is, the highest KIC value is 34.4 MPa·m1/2 for 0.5Cu@rGO/Ti composites, which is 20.28 and 51.5% higher than those of monolithic Ti and 0.5rGO/Ti composites, respectively. The outstanding mechanical properties of Ag@rGO/Ti and Cu@rGO/Ti composites are attributed to the effective load transfer of in situ formed TiC nanoparticles and the formation of interfacial intermetallic compounds between the rGO nanosheets and Ti matrix. This study provides new insights and approach for the fabrication of metal-modified graphene/Ti composites with a high performance.

The influence of αs precipitates on electrochemical behavior and mechanical degradation of Ti-1300 alloy in artificial seawater have been studied. The results show that corrosion resistance and mechanical degradation have been significantly affected by the formation of acicular αs precipitates. The precipitated αs phase with an acicular shape around 40–60 nm in width are uniformly distributed inside β grain. Many αs precipitates are intersected each other and keep a well-defined Burgers orientation relationship with β matrix, which restricts the growth of other αs phases due to pinning effect. Within the electrolyte, the αs phases can form “microgalvanic cells” with their adjacent intergranular β phases, which dramatically deteriorate its corrosion resistance. The mechanical properties of the alloy are also degraded with the increase of immersion time due to the pitting reaction. The precipitated microstructure exhibits an inferior mechanical degradation behavior, and this is mainly because a lot of corrosion cavities are nucleate d and propagated at the interface between αs precipitates and prior β grains.

Graphene has been extensively explored to enhance functional and mechanical properties of metal matrix nanocomposites for wide-range applications due to their superior mechanical, electrical and thermal properties. This article discusses recent advances of key mechanisms, synthesis, manufacture, modelling and applications of graphene metal matrix nanocomposites. The main strengthening mechanisms include load transfer, Orowan cycle, thermal mismatch, and refinement strengthening. Synthesis technologies are discussed including some conventional methods (such as liquid metallurgy, powder metallurgy, thermal spraying and deposition technology) and some advanced processing methods (such as molecular-level mixing and friction stir processing). Analytical modelling (including phenomenological models, semi-empirical models, homogenization models, and self-consistent model) and numerical simulations (including finite elements method, finite difference method, and boundary element method) have been discussed for understanding the interface bonding and performance characteristics between graphene and different metal matrices (Al, Cu, Mg, Ni). Key challenges in applying graphene as a reinforcing component for the metal matrix composites and the potential solutions as well as prospectives of future development and opportunities are highlighted.

Tungsten-copper (W-Cu) composites are used as high temperature frictional materials under special service conditions for electromagnetic gun rail and precision guide for rolled pieces due to their good ablation resistance and electrical conductivity. However, they have poor wear resistance at elevated temperatures. In this paper, surface carburization method was applied on the W-20 wt%Cu composite to investigate the mechanisms of carburization and its effects on the high temperature friction behavior of composite. Carburization process has been done at a temperature of 1100 °C for 30 h. The obtained results showed that carburizing at 1100 °C with a dwelling time of 30 h resulted into formation of a carburized layer and a dense intermediate sub-layer on the substrate. Also, the surface carburized layer with a thickness of about 70 μm composed of mixed phases of graphite, WC and W2C. The hardness of carburized layer (~HV454) was significantly higher than that of substrate (HV223). Also, bending strength of the carburized W-Cu composites has been significantly improved, although their electrical conductivity and tensile strength was decreased slightly. The carburization mechanism of the W-Cu composites was found to be dominant by carbon atom diffusion through reaction with W atoms and formation of surface liquid copper, which promoted migration and diffusion of tungsten and carbon at high temperatures. Average coefficients of friction and wear rate of carburized W-Cu composites are all lower than these of un-carburized W-Cu composites owing to the presence of surface carburized layer. Also, formation of CuWO4 at high temperatures reduced the friction and wear resistance of the W-Cu composites.

W-based alloys are currently considered promising candidates for high heat flux components in future fusion reactors. In this paper, hot pressed W-20 wt%Cu composites were treated at room temperature using a sliding friction severe deformation (SFD) process, with a moving speed of 0.2 m/s and an applied load of 500 N. Microstructural evolution of composites after the SFD treatment was evaluated and compared with that of the untreated composites. Results showed that there was a gradient structure generated and an obvious refinement in tungsten particles size in the surface layer after the SFD process. The average particle size of tungsten in the SFD treated composites was 2.60 μm, whereas it was 4.5 μm for tungsten in the untreated composites. Fracture surfaces of the composites indicated that the SFD treatment destroyed the W skeleton and changed fracture mode from predominant inter-granular one to trans-granular one due to the decrease in contact area of W-W inter-particles. Yield strength and ultimate tensile strength of composites after the SFD treatment were 308 MPa and 553 MPa, respectively. The treated composites exhibited micro-hardness values with an average reading of about 308 HV. Analysis of the facture microstructures clearly suggested that the tungsten particles in the treated composites are consisted of dislocations and boundaries as well as dislocation tangles. The electrical conductivity of the composites was decreased from 33 IACS% to 28.5 IACS% after the SFD treatment, mainly due to loss or squeezing of copper into the inner surface.

Tungsten copper (W-Cu) composites, as a traditional refractory material, are promising materials for manufacture of electrical contacts and electrodes, heavy duty electronic contacts, welding and electro-forging dies, heat sinks, packaging material, arcing resistance electrodes and thermal management devices owing to their excellent properties. This critical review presents and discusses the current progress of W-Cu composites. Starting with an introduction of the synthesis methods for W-Cu composites, including the conventional and modern preparation approaches. After that we focus on the description of the improvement of mechanical properties and arc-erosion properties by modification techniques. Finally, the advantages of W-Cu composites in applications such as electrical contacts, electronic packaging materials, and heat sinks, as well as military materials, are described, respectively.

CuW composites were synthesized using an equal channel angular pressing (ECAP) technique. Microstructural evolution during sintering process was investigated using both optical microscopy and transmission electron microscopy (TEM), and their deformation mechanisms were studied using finite element analysis (FEA). Results showed severe plastic deformation of the CuW composites and effective refinement of W grains after the ECAP process. TEM observation revealed that the ECAP process resulted in lamellar bands with high densities dislocations inside the composites. Effects of extrusion temperature and extrusion angles on stress-strain relationship and sizes of deformation zones after the ECAP process were investigated both theoretically and experimentally. When the extrusion angle was 90°, a maximum equivalent stress of ~1001 MPa was obtained when the extrusion test was done at room temperature of 22 °C, and this value was lower than compression strength of the CuW composites (1105.43 MPa). The maximum equivalent strains were varied between 0.5 and 0.7. However, when the extrusion temperature was increased to 550 °C and further to 900 °C, the maximum equivalent stresses were decreased sharply, with readings of 311 MPa and 68 MPa, respectively. When the extrusion angle was increased to 135°, the maximum equivalent stresses were found to be 716.9 MPa, 208 MPa, and 32 MPa for the samples extruded at temperatures of 22 °C, 550 °C and 900 °C, respectively. Simultaneously, the maximum equivalent strains were decreased to 0.2–0.4. Furthermore, results showed that the maximum equivalent stress was located on the sample's external surface and the stress values were gradually decreased from the surface to the center of samples, and the magnitudes of plastic deformation zones at the surface were much larger than those at the central part of the sintered samples. FEA simulation results were in good agreements with experimentally measured ones. Keywords: Equal channel angular pressing, Finite element analysis, CuW composites, Microstructure, Deformation behavior, Powder metallurgy

Benzotriazole (BTA) and tolyltriazole (TTA) were used to passivate pure copper and chromium bronze alloys for environmental protection. Using the chemical immersion treatment, a dense film of chromium-free passivation layer was formed on surfaces of both the pure copper and chromium bronze alloys. Microstructure, crystalline phases and chemical bonds of the passivation layers were systematically characterized, and the passivation mechanisms were studied. The passivation layer was mainly consisted of CuO, Cu2O, polymers of Cu-BTA-TTA and Cu(I)BTA-TTA. The formation mechanism of the chromium-free passivation layer was identified as combined oxidation and adsorption, and the main passivation processes included oxidation and dissolution of the matrix, adsorption of BTA and its derivatives, self-stabilization process of the adsorbed film, and filling of passivation film’s voids by oxide particles.

Graphene nanoplates (GNPs) reinforced TC21(Ti-6Al-2Sn-2Zr-3Mo-1Cr-2Nb-Si) (GNPs/TC21) composites were prepared by using spark plasma sintering (SPS). Microstructure, mechanical and tribological properties of the sintered GNPs/TC21 composites were systematically investigated. Microstructural observations demonstrated the formation of a special sandwich interface product is in-situ TiC coated GNPs (TiC@GNPs) bands and TiC particles/plates in the microstructure of the sintered GNPs/TC21 composites. Results of mechanical testing indicated the excellent combination of strength and ductility of GNPs/TC21 composites owing to the dispersion strengthening effects of TiC particles/plates as well as the load transfer between TiC@GNPs bands and TC21 matrix. GNPs/TC21 composite with 0.05 wt% GNPs addition exhibits the relatively excellent mechanical properties, i.e., yield strength of 1017.2 MPa, ultimate tensile strength of 1161.99 MPa and an elongation about 13.2%. Among them, the dispersion strengthening effect of TiC particles/plate was the dominant factor in 0.05 wt% GNPs /TC21 composites. When the GNPs content exceeds 0.1 wt%, TiC particles/plates and TiC@GNPs bands formed at grain boundaries. The excellent combination of strength and ductility of GNPs/TC21 composites owing to the dispersion strengthening effects of TiC particles/plates as well as the load transfer between TiC@GNPs bands and TC21 matrix. Furthermore, additions of GNPs have significantly improved the tribological properties of the sintered GNPs/TC21 composites. The wear loss of 0.05 wt% GNPs/TC21 composite decreased by 21% compared to that of the sintered TC21 alloy. The superior mechanical and tribological performances of GNPs/TC21 composites can be attributed to the unique strengthening effect and the lubricating efficiency of GNPs. This demonstrates that GNPs is an ideal filler for TC21 matrix composites, as the effective lubricant and favorable reinforcement.

Successful applications of WCu alloys in high voltage electrical switches require their high strength and excellent conductivity. Unfortunately, the strategies for increasing their strength such as doping with fine particles and alloying often significantly decrease their conductivity. In this paper, we developed a new pathway for fabricating WCu alloys using spark plasma infiltrating sintering of copper-coated graphene (Cu@Gr) composite powders. Cu@Gr was found to partially prevent the formation of WC after sintering, and graphene was uniformly distributed on the surfaces of network Cu phases. Electrical conductivity of 38.512 M·S/m, thermal conductivity of 264 W·m−1·K−1 and microhardness of 278 HV were achieved for the sintered WCu composites doped with only 0.8 wt.% Cu@Gr powders, which showed 95.3%, 24.3%, 28% enhancement compared with those from the conventional sintering using the undoped WCu powders.

W70Cu30(W-30 wt.% Cu) alloys were fabricated using cold pressing and infiltration sintering methods from two types of powders, i.e., mixed copper-tungsten (M-Cu-W) powders and our newly developed copper-coated tungsten composite (Cu@W) powders. Microstructure, mechanical and arc-ablation properties of the W70Cu30 alloys were investigated, and the mechanism of enhanced physical/mechanical properties and arc-erosion resistance of the W70Cu30 alloys was discussed. For the W70Cu30 alloys prepared using the Cu@W powders, their physical properties, including hardness, electrical conductivity and relative density were much better than those prepared from the M-Cu-W powders. The W70Cu30 alloys fabricated from the Cu@W powders were free of cracks, and showed homogenous distributions of W and Cu network structures. Whereas for the alloys prepared from the M-Cu-W powders, segregation of Cu was observed and the segregation size was about 40–100 μm. Characterization of arc-erosion morphologies of the W70Cu30 alloys prepared with the Cu@W powders revealed the occurrence of evaporation of Cu phase; whereas that of W70Cu30 alloys prepared with the M-Cu-W powders revealed the occurrence of the sputtering of Cu. After arc breakdown for 200 times, mass loss of alloys made using the mixed powders was twice as much as those made using the coated composite powders. Based on the experimental results and theoretical analysis, an arc breakdown mechanism of the WCu-C alloys using the composite powders was proposed which is attributed to the formation of a homogeneous Cu-Cu network structure to uniformly disperse arc energy and dissipate the generated heat, thus prolonging the service life of the WCu alloy contacts.

CNTs/Cu composite powders were prepared by an electroless plating and planetary ball milling process. The structure of composite powders was investigated. Results showed that Cu particles are homogeneously deposited on CNTs surface, and CNTs are deeply embedded into Cu matrix after milling, which play an important role in the dispersion and the wettability of CNTs within matrix and subsequently in the mechanical properties of composites. And the bulk CNTs/Cu was fabricated by vacuum sintering, re-pressing and re-sintering, and cold drawing process. It revealed that comparing pure Cu and composite without electroless plating, the tensile strength of composite with electroless plating increases obviously, up to 207 MPa. SEM images revealed that agglomeration is the main reason of deteriorating mechanical properties of composites. Finally, higher strength composites were successfully obtained by cold drawing. Results demonstrated that it can significantly improve the mechanical properties of the composites. Also, the tensile strength and the yield strength are up to 311 MPa and 185 MPa, respectively. SEM images clearly revealed that it is the dispersion and directional distribution of CNTs in matrix that further improve the strength of composites in drawing orientation. The load transfer theory was also employed to testify the results, effectively.

In this work, graphene was chosen to add into W70Cu30 alloys to develop properties of arc erosion. The effect of graphene addition on arc ablation behavior of W70Cu30 contacts was investigated by the measurement of weight-loss and the vacuum electrical breakdown tests. Also, the surface morphology of W70Cu30 contacts was analyzed by using scanning electron microscopy (SEM) after arc breakdown the first and 100 times. The results reveal that addition of graphene can enhance the breakdown strength a lot, which reach up to ∼45.5%, with a maximum value of 8.5 × 106 V/m. Compared with W70Cu30 alloys without any additives, the surface morphology of W70Cu30 alloys with graphene addition have a slight splash of molten copper and a small, flat cathode craters, thus, avoiding the concentration erosion on the surface of contacts. The main ablation mechanisms of W70Cu30 alloys with graphene addition was considered to be electron transition, energy consumption and difference work function of W, Cu, graphene, respectively.

Graphene is considered as an excellent reinforcement in composite materials because of its unique physical and mechanical properties. In this study, graphene was successfully prepared at the reducing temperature of ambient temperature by oxidation reduction process using a green reducing agent and an attempt was made to fabricate graphene/W70Cu30 composites by mechanical alloy and pressureless infiltration sintering technology. Effect of graphene addition on W70Cu30 powders and W70Cu30 composites were characterized by using transmission electron microscopy (TEM), X-ray diffraction (XRD), Raman spectroscopy, Optical microscopy (OM) and HB-3000 hardness tester. The results show that the graphene could remain after ball milling and sintering process. But, the carbides (like WC and W 2 C) were also formed in bulk composites, which revealed that some of graphene would react with W during the sintering process, but the graphene coated with Cu phase in W70Cu30 alloy still keep intrinsic structures. And W grain size is efficiently refined with addition of graphene. The relative density of graphene/W70Cu30 composites enhance with the content of graphene increasing. When the graphene content is 1.0 wt%, the relative density of composites reach up to 98.4%, which is considered that graphene could improve the wettability of W and Cu. The incorporation of graphene into W7Cu30 alloy gradually increases the hardness of composites, which is enhanced about 21% compared with the pure W70Cu30 when the graphene content is 1.0 wt%. The electrical conductivity of composites increase gradually firstly and decrease sharply with the increase of graphene content. When the 0.5 wt% graphene was added to the W70Cu30 alloys, the maximum conductivity reaches ∼46% IACS.