Search

3D printing has gained a spot within the industry during the last decade due to the advantages it presents regarding conventional manufacturing technologies. Nevertheless, the high processing time and the material waste due to the use of printing supports are still some of the main challenges that have to be addressed. In this research work, a simple strategy to minimize the processing time and the material waste is carried out through a two-stage processing method. Here, a flat specimen is obtained using a vat photopolymerization 3D printer, presenting a low curing degree. Then, the specimen is bent and subsequent post-curing treatments are performed to increase the cross-link density, thus fixing the desired shape. Furthermore, carbon nanotubes were used as nanoreinforcement for increasing the mechanical properties and exploiting their Joule heating capabilities for the thermal post-curing treatment, being way less energy-consuming (around 1W) than using a conventional oven (around 750 W). The results obtained with a proof-of-concept evinced the suitability of the proposed two-stage processing method to enhance the efficiency and sustainability of the 3D printing process. The printing time and the material waste were reduced by 94.3 % and 16.7 % on average, respectively, with regard to printing the part directly on its final desired shape, as well as showing a shape fixity ratio of around 98 %. Furthermore, an enhancement of the mechanical properties was obtained due to the reorientation of the printed layers during the two-stage processing.

Two different self-healing approaches are studied in this work to analyze the possible contribution of each of the self-healing mechanisms at different temperatures and the possible synergetic effects between them. Thermal and mechanical properties were differently affected by the addition of each of the thermoplastic polymers. This was caused by different phase separations induced during the curing reaction in terms of size and number of the thermoplastic phase domains dispersed within the epoxy matrix and due to the different amounts of thermoplastic polymer that remain solved in the matrix. When using the vitrimeric matrix, phase separation only occurred at the nanometer scale when utilizing poly(bisphenol-A-co-epichlorohydrin) (PBAE) as a thermoplastic agent or higher contents of polycaprolactone (PCL).Self-healing capabilities showed a strong dependence on the temperature used and the type of crack. Low temperatures allowed the thermoplastic phase to flow and fill partially the cracks with moderate levels of self-healing which were only available when phases were separated. Higher temperatures allowed dynamic bonds to induce material healing reaching very high efficiencies but, more importantly, a synergic effect was observed when material was removed from the cracks. In these cases, the flow of the thermoplastic phase filled better the crack and there was an enhanced cooperation between the two healing mechanisms. At higher self-healing temperatures, materials with nanometric size phase separation enabled greater self-healing efficiencies (above 90 %) due to the vitrimeric self-healing capability while the thermoplastic phase helped fill the gaps due to material removal.

The pursuit of efficient, profitable, and ecofriendly materials has defined solar cell research from its inception to today. Some materials, such as copper nitride (Cu3N), show great promise for promoting sustainable solar technologies. This study employed reactive radio-frequency magnetron sputtering using a pure nitrogen environment to fabricate quality Cu3N thin films to evaluate how both temperature and gas working pressure affect their solar absorption capabilities. Several characterization techniques, including X-ray diffraction (XRD), Rutherford backscattering spectrometry (RBS), Raman spectroscopy, scanning electron microscopy (SEM), nanoindentation, and photothermal deflection spectroscopy (PDS), were used to determine the main properties of the thin films. The results indicated that, at room temperature, it is possible to obtain a material that is close to stoichiometric Cu3N material (Cu/N ratio ≈ 3) with (100) preferred orientation, which was lost as the substrate temperature increases, demonstrating a clear influence of this parameter on the film structure attributed to nitrogen re-emission at higher temperatures. Raman microscopy confirmed the formation of Cu-N bonds within the 628–637 cm−1 range. In addition, the temperature and the working pressure significantly also influence the film hardness and the grain size, affecting the elastic modulus. Finally, the optical properties revealed suitable properties at lower temperatures, including bandgap values, refractive index, and Urbach energy. These findings underscore the potential of Cu3N thin films in solar energy due to their advantageous properties and resilience against defects. This research paves the way for future advancements in efficient and sustainable solar technologies.

Disulfide containing vitrimers are being widely studied to get renewable, reprocessable and self-healable resins. The most of them are based on thermally cured epoxy resin. Herein, new thermoset systems based on typical acrylate monomers with photo-curing were synthesized with self-healing capabilities by introducing monomers with disulfide bonds. These disulfide groups are able to exchange upon heating, leading to a renewal of the crosslinks across the damaged surfaces. Different ratios of associative reversible exchange covalent bonds have been studied. The samples were evaluated in terms of thermal and mechanical properties. It was found that the glass transition temperature (Tg) is lower than that corresponding to typical acrylate thermosets, but mechanical properties are better. Increases in hardness of 2.4 times and in elastic modulus of 1.7 times with respect to the reference networks were achieved.Finally, the self-healing properties of the disulfide acrylates were demonstrated by monitoring the repair of a scratch upon heating. A new experimental test for quantifying the self-healing efficiency has been optimized, following the recovery of the surface crack by perfilometry. The composition optimization allows us to achieve repair percentages of 95% in shorter times.

Sequential dual-cured epoxy composites, based on off-stoichiometric thiol–epoxy mixtures catalysed by 1-methylimidazole, have been developed by adding carbon nanotubes (CNT). The epoxy curing process initially consists in two thermally activated curing stages: a first thiol–epoxy reaction and later homopolymerization at a higher temperature. This system presents easy shaping/conforming and shape memory properties through thermo-mechanical treatments. Addition of the electrical CNT network into the epoxy matrix allows electrical switching, which increases its performance and in-situ applicability.The obtained results confirmed that CNTs catalyse the homopolymerization epoxy reaction, hindering the sequential curing process, due to the π–π anchoring of imidazole catalyser over the CNTs surface, enhanced by donor–acceptor interaction.Non-doped off-stoichiometric resins present relatively high thermal strength, with a glass transition temperature in the range of 73–109 °C, and high stiffness, with a storage modulus close to 2–3 GPa. They can be easily conformed at low temperature, 60 °C, before their second curing stage, showing a high shaping efficiency (around 90%) and full fixing efficiency (>98%).Nanocomposites with 0.2% CNT present efficient Joule heating, triggering the shape memory at low voltage,

The excellent performance of graphene nanoplatelets turns them into engaging fillers for different materials, offering a wide range of applications from energy harvesting, flexible electronic devices, smart sensors and structural-functional composites.

Diglycidylether of vanillyl alcohol (DGEVA), in combination with mechanically recycled carbon fibers (RCFs), was used to make, via Radical-Induced Cationic Frontal Photopolymerization (RICFP), fully sustainable and bio-based conductive composites with good electrical conductivity and consequent Joule effect proprieties. Three different fiber lengths, using three different sieve sizes during the mechanical recycling process (0.2, 0.5, and 2.0 mm), were used in five different amounts (ranging from 1 to 25 phr). The samples were first characterized by dynamic mechanical thermal analysis (DMTA), followed byelectrical conductivity and Joule heating tests. More specifically, the mechanical properties of the composites increased when increasing fiber content. Furthermore, the composites obtained with the longest fibers showed the highest electrical conductivity, reaching a maximum of 11 S/m, due to their higher aspect ratio. In this context, the temperature reached by Joule effect was directly related to the electrical conductivity, and was able to reach an average and maximum temperatures of 80 °C and 120 °C, respectively, just by applying 6 V. [ABSTRACT FROM AUTHOR]

Achieving proper dispersion of pigments, dyes, or other additives, such as microcapsules or nanoparticles, within printing pastes or textile coatings is crucial for obtaining a homogeneous result. In certain specialized applications, such as coloration technology, it is possible to use colorimetry tools, visual examination, and even artificial vision to identify defects. However, none of these techniques comprehensively map the specific additive distribution. This paper proposes a novel approach: monitoring the distribution of conductive particles (graphene nanoplatelets, referred to as GNPs) within an acrylic coating paste using the Joule's effect. Four different dispersion systems (ultrasound mixer, blender, toroidal agitation, and three-roll mill) are employed. Thermographic images provide an accurate view of how conductive particles are distributed. This complements data from numerical values, such as the maximum and average temperatures recorded for each sample. In certain cases, relying solely on numerical values can be inadequate or insufficient, hence the novelty of this article emphasizing the significance of using the Joule's effect to assess the distribution of conductive particles. Concerning the mixing systems, optimal dispersion of GNPs in distilled water is most effectively achieved using an ultrasound mixer, with enhanced uniformity as dispersion time increases. For mixing the components of the coating paste, the toroidal agitation method yields the best result. Employing the three-roll mill is discouraged for this application due to its propensity to induce phase separation. [ABSTRACT FROM AUTHOR]

The present work studies the electrical and electrothermal properties of CNT/GNP-doped nanocomposites for optimizing their anti-icing and de-icing capabilities. Here, a comparison between 3D-printed circuits and coatings based on these materials is carried out. In this regard, the higher electrical conductivity that is achieved by the specimens when increasing the nanoparticle content and the higher cross-sectional area of the coatings with regard to the 3D-printed circuits induces a higher heat generated by the Joule’s effect. Moreover, the successful de-icing test performed by the specimen with the highest self-heating capability, evinces that the studied nanocomposites are suitable for de-icing purposes.