1. Impact of high‐temperature sintering on SiO2−LiO2−Al2O3−K2O−P2O5${\rm SiO}_2{-}{\rm LiO}_2{-}{\rm Al}_2{\rm O}_3{-}{\rm K}_2{\rm O}{-}{\rm P}_2{\rm O}_5$ glass ceramics with ZrO2${\rm ZrO}_2$ and Y2O3${\rm Y}_2{\rm O}_3$ additives
- Author
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Kazi, Gulsan Ara Sathi, Billah, Areef, Takahashi, Azusa, Tanno, Ko, Hayama, Natsuko, and Ahmmad, Bashir
- Subjects
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BAND gaps , *POWDERED glass , *REFRACTIVE index , *COMPOSITE materials , *CRYSTAL growth - Abstract
The influence of multi‐step sintering at high temperatures was used to meticulously characterize the crystallization, mechanical, and optical properties of a SiO2−Li2O−Al2O3−K2O−P2O5${\rm SiO}_2{-}{\rm Li}_2{\rm O}{-}{\rm Al}_2{\rm O}_3{-}{\rm K}_2{\rm O}{-}{\rm P}_2{\rm O}_5$ glass system with the addition of ZrO2${\rm ZrO}_2$ and Y2${\rm Y}_2$O3${\rm O}_3$. The research began with a novel base glass composition of 3.8 wt% Li2${\rm Li}_2$CO3${\rm CO}_3$, 4.2 wt% K2${\rm K}_2$CO3${\rm CO}_3$, 4.5 wt% Al2${\rm Al}_2$O3${\rm O}_3$, 35 wt% SiO2${\rm SiO}_2$, and 2.5 wt% (NH4)2${({\rm NH}_4)}_2$HPO4${\rm HPO}_4$, to which 47 wt% ZrO2${\rm ZrO}_2$ and 3 wt% Y2${\rm Y}_2$O3${\rm O}_3$ added. The initial glass powder was sintered in two steps at low temperatures. Either 500∘C$^\circ{\rm C}$ for 10 min or 500∘C$^\circ{\rm C}$ for 10 min then a raise to 650∘C$^\circ{\rm C}$ for 20 min was used in the first step. Then, the second step of sintering was done at 850∘C$^\circ{\rm C}$. Finally, after the pellet preparation, final calcination was conducted at 1450∘C$^\circ{\rm C}$. The resulting microstructure was a composite material with various grain components embedded within a glass matrix. The low first sintering temperature triggered the optimum crystal growth, and after the final calcination process, a new glass‐ceramic named ZrSiO4−ZrO2−Zr0.95Y0.066O1.985${\rm ZrSiO}_4{-}{\rm ZrO}_2{-}{\rm Zr}_{0.95}{\rm Y}_{0.066}{\rm O}_{1.985}$–LiAl(SiO3)2${\rm LiAl}{({\rm SiO}_3)}_2$ was synthesized. The synthesized ceramics demonstrated strong diametral tensile strength and excellent Vickers micro‐hardness values, a remarkable refractive index, and optical band gaps larger than 3.1 eV. Consequently, the process of multi‐step sintering at high temperatures clenches the impending manufacture of a novel composite ceramic having remarkable hardness and good optical properties that encourage several biological, technological, and industrial applications. [ABSTRACT FROM AUTHOR]
- Published
- 2025
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