Search

The mesopores formation in zeolite crystals has long been considered to occur through the stochastic hydrolysis and removal of framework atoms. Here, we investigate the NH4F etching of representative small, medium, and large pore zeolites and show that the zeolite dissolution behavior, therefore the mesopore formation probability, is dominated by zeolite architecture at both nano‐ and sub‐nano scales. At the nano‐scale, the hidden mosaics of zeolite structure predetermine the spatio‐temporal dissolution of the framework, hence the size, shape, location, and orientation of the mesopores. At the sub‐nano scale, the intrinsic micropore size and connectivity jointly determine the diffusivity of reactant and dissolved products. As a result, the dissolution propensity varies from removing small framework fragments to consuming nanodomains and up to full digestion of the outmost part of zeolite crystals. The new knowledge will lead to new understanding of zeolite dissolution behavior and new adapted strategies for tailoring hierarchical zeolites. [ABSTRACT FROM AUTHOR]

Zeolite Y and its ultra‐stabilized hierarchical derivative (USY) are the most widely used zeolite‐based heterogeneous catalysts in oil refining, petrochemisty, and other chemicals manufacturing. After almost 60 years of academic and industrial research, their resilience is unique as no other catalyst displaced them from key processes such as FCC and hydrocracking. The present study highlights the key difference leading to the exceptional catalytic performance of USY versus the parent zeolite Y in a multi‐technique study combining advanced spectroscopies (IR and solid‐state NMR) and molecular modeling. The results highlight a hitherto unreported proton transfer involving inaccessible active sites in sodalite cages that contributes to the exceptional catalytic performance of USY. [ABSTRACT FROM AUTHOR]

Hierarchical zeolites are regarded as promising catalysts due to their well‐developed porosity, increased accessible surface area, and minimal diffusion constraints. Thus far, the focus has been on the creation of mesopores in zeolites, however, little is known about a microporosity upgrading and its effect on the diffusion and catalytic performance. Here the authors show that the "birth" of mesopore formation in faujasite (FAU) type zeolite starts by removing framework T atoms from the sodalite (SOD) cages followed by propagation throughout the crystals. This is evidenced by following the diffusion of xenon (Xe) in the mesoporous FAU zeolite prepared by unbiased leaching with NH4F in comparison to the pristine FAU zeolite. A new diffusion pathway for the Xe in the mesoporous zeolite is proposed. Xenon first penetrates through the opened SOD cages and then diffuses to supercages of the mesoporous zeolite. Density functional theory (DFT) calculations indicate that Xe diffusion between SOD cage and supercage occurs only in hierarchical FAU structure with defect‐contained six‐member‐ring separating these two types of cages. The catalytic performance of the mesoporous FAU zeolite further indicates that the upgraded microporosity facilitates the intracrystalline molecular traffic and increases the catalytic performance. [ABSTRACT FROM AUTHOR]

A commercial zeolite L is subjected to chemical etching with aqueous solutions of NH4F and NH4HF2 to generate secondary porosity. The derived samples are characterized by X‐ray diffraction, N2 adsorption, scanning, and transmission electron microscopy, 27Al MAS NMR, thermogravimetric analysis, and their acid sites are quantified by FTIR spectroscopy of adsorbed basic probe molecules. The catalytic properties of the pristine and modified zeolites are evaluated in the dealkylation of 1,3,5‐triisopropylbenzene. Tuning the etching conditions allows to generate hierarchical zeolites without losing micropore volume. Furthermore, both fluoride etchants do not change the acid properties of the zeolite substantially, which is confirmed by chemical composition analysis (ICP‐OES) and by FTIR spectroscopy of pyridine. The dissolution rate of zeolite L is much faster with NH4HF2 than NH4F. The set of experimental data shows that the 1 wt% NH4HF2 solution is an efficient etchant able to generate mesopores without affecting the parent zeolite properties as lower amounts of fluoride source are required than with concentrated (20–40 wt%) NH4F solutions. [ABSTRACT FROM AUTHOR]

The effect of amorphous aluminosilicate precursor nanoparticles on the formation of nanosized zeolites with faujasite (FAU) and sodalite (SOD) type frameworks is illustrated using a new synthetic strategy to prepare nanosized zeolites with tailored particle size distribution, morphology, and structure. This two‐step synthesis procedure includes the formation of colloidal suspensions followed by separation of the amorphous precursor nanoparticles, and their subsequent transformation into nanosized crystals by treatment with alkali suspensions (NaOH) solutions only. The selective transformation of the amorphous nanoparticles into FAU and SOD nanosized crystals is studied at atomistic and microscopic levels using 29Si and 23Na nuclear magnetic resonanse (NMR) spectroscopy, X‐ray powder diffraction, and N2 physisorption, respectively. The presence of sodalite cages occluding highly mobile sodium in the amorphous nanoparticles is confirmed by 23Na‐1H D‐HMQC NMR spectroscopy. The subsequent treatment of these amorphous precursor particles with aqueous sodium hydroxide illustrates that the cations are not only charge compensators but also inorganic templates stabilizing sodalite cages during the long‐range ordering in the amorphous particles. [ABSTRACT FROM AUTHOR]

The current energy transition presents many technological challenges, such as the development of highly stable catalysts. Herein, we report a novel "top‐down" synthesis approach for preparation of a single‐site Mo‐containing nanosized ZSM‐5 zeolite which has atomically dispersed framework‐molybdenum homogenously distributed through the zeolite crystals. The introduction of Mo heals most of the native point defects in the zeolite structure resulting in an extremely stable material. The important features of this single‐site Mo‐containing ZSM‐5 zeolite are provided by an in‐depth spectroscopic and microscopic analysis. The material demonstrates superior thermal (up to 1000 °C), hydrothermal (steaming), and catalytic (converting methane to hydrogen and higher hydrocarbons) stability, maintaining the atomically disperse Mo, structural integrity of the zeolite, and preventing the formation of silanols. [ABSTRACT FROM AUTHOR]

The development of catalysts that can operate under exceptionally harsh and unconventional conditions is of critical importance for the transition of the energy and chemicals industries to low‐emission and renewable chemical feedstocks. In this review we will highlight materials and more specifically metal‐containing zeolite catalysts that have been tested under harsh reaction conditions such as high temperature light alkane conversion and biomass valorization. Particular attention will be given to studies that explore the stability and recyclability of metal‐containing zeolite catalysts operating in continuous modes. Metal‐containing zeolites are considered as an important class of catalysts operating outside the comfort zone of current heterogeneous catalytic reactions in both gas and liquid phase reactions. The relationship between the properties of the metal‐containing zeolite and catalytic performance will be explored. [ABSTRACT FROM AUTHOR]

Zeolites are widely used in many commercial processes, mostly as catalysts or adsorbents. Understanding their intimate structure at the nanoscale is the key to control their properties and design the best materials for their ever increasing uses. Herein, we report a new and controllable fluoride treatment for the non-discriminate extraction of zeolite framework cations. This sheds new light on the sub-structure of commercially relevant zeolite crystals: they are segmented along defect zones exposing numerous nanometer-sized crystalline domains, separated by low-angle boundaries, in what were apparent single-crystals. The concentration, morphology, and distribution of such domains analyzed by electron tomography indicate that this is a common phenomenon in zeolites, independent of their structure and chemical composition. This is a milestone to better understand their growth mechanism and rationally design superior catalysts and adsorbents. [ABSTRACT FROM AUTHOR]

This study reports the seeded synthesis of MFI‐type (ZSM‐5) zeolite in fluoride medium at pH = 8.5. Crystal growth kinetics of the resulting zeolite (ZSM‐5‐F) as a function of seed content and crystallization temperature is studied. The crystallization time is reduced to 1.5 h and crystals with sizes below 200 nm and a Si/Al ratio of 23.6 are obtained. A zeolite with similar characteristics but synthesized in a hydroxyl medium (ZSM‐5‐OH) is used to evaluate ZSM‐5s synthesized in different crystallization media. Their physicochemical properties are compared and particular attention is paid to the nature, number, and distribution of silanol sites. The two zeolites exhibit similar number of Brφnsted acid sites; however the material synthesized in a hydroxyl medium contains a substantially larger number of surface and internal silanols that impact significantly its catalytic performance in methanol to hydrocarbon transformation. While the two materials exhibit similar selectivity in methanol transformations, the catalyst synthesized in fluoride medium shows superior activity and resistance to deactivation. The results suggest that seeded synthesis in a fluoride medium can be used for the preparation of superior zeolite catalysts. [ABSTRACT FROM AUTHOR]

Last site standing: A new gENeration of hierarchical Pt/H ‐ ZSM ‐ 22 zeolites is designed for the efficiENt processing of upcoming rENewable feedstocks. The ENhanced accessibility of the active sites is vital for the superior activity and exceptional selectivity in the hydroisomerization of model molecules such as nonadecane and pristane. [ABSTRACT FROM AUTHOR]