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Compressive behaviour of open and closed cell polyurethane foam samples under large deformation is studied using micro‐Computed Tomography (micro‐CT), Digital Volume Correlation (DVC) technique and micro‐Finite Element (micro‐FE) modelling. The micro‐CT images of the foam samples at different compression strains are used to determine anisotropy in the foams, to obtain qualitative information on deformation mechanisms, to quantify the deformation and strains using a local DVC approach and to generate images for micro‐FE modelling of the foam samples. Micro‐FE modelling predicts the deformation using an elastoplastic material model coupled with continuum damage mechanics. Two different types of boundary conditions, experimentally derived (ExBC) and interpolated from DVC (IPBC), were implemented to evaluate the displacements in the micro‐FE models. A reduced integration scheme in micro‐FE analysis resulted in high artificial energy and was discarded in favour of full integration. The displacement predicted by IPBC matched with DVC displacement contours for closed cell foam. The ExBC‐predicted axial displacement (W) showed a better agreement with DVC than transverse displacements (U, V) contours. However, a significant statistical comparison (R2 > 0.70) of all displacements was obtained for both IPBC and ExBC. For open cell foam, both boundary conditions predicted a significant difference in the displacement contours with respect to DVC measurements. Still, the axial displacements of ExBC and IPBC showed a better statistical significance (R2 > 0.70). [ABSTRACT FROM AUTHOR]

In this study, the effect of high strain rate on the dynamic mechanical properties of shear thickening fluid (STF) impregnated felt of ultra‐high molecular weight polyethylene (UHMWPE) was investigated by split‐hopkinson pressure bar. UHMWPE felts are randomly oriented nonwoven fabric that holds each other due to inter‐fiber coupling either by thermal calendaring or mechanical entanglement. Its lower areal density and highly porous structure can be utilized in lightweight ballistic resistance material. The junction points inside its porous structure make it easier to hold abundant STF. Shear thickening fluid was prepared by dispersing 100 nm dry silica powder into polypropylene glycol at 67.5 wt% concentration using probe ultrasonicator at 25°C. Rheological characterization of prepared STF was conducted using MCR702 advanced Anton Paar rheometer. It was done by performing a steady shear rate and thixotropy tests for shear thickening and structural regeneration behavior. In‐house fabricated split‐hopkinson pressure bar setup was used to evaluate dynamic compressive behavior at different strain rates by changing triggering pressure. It was found that STF impregnated felt shows a higher amplitude of strain rate augmentation and energy absorption than a neat felt. The impact energy absorption increases with increasing strain rate. However, the peak stress shows an opposite trend with an increased strain rate in STF impregnated felt. [ABSTRACT FROM AUTHOR]