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Continuum manipulators have found several applications in surgical interventions like endoscopy, laparoscopy, and as end‐effectors for surgical robots. Continuum manipulators coupled with magnetic actuation can be precisely maneuvered inside the human body. Recently, variable stiffness manipulators (VSMs) have been introduced for enhanced dexterity and safe navigation. This study presents a new design of a magnetically actuated VSM based on shape memory polymer (SMP) springs. The VSM has a silicone backbone enclosed within a spring made of SMP that can change in length with stiffness change that is triggered by Joule heating. The stiffness and thermal characteristics of the VSM are studied using analytical models and experiments. Subsequently, a one‐segment VSM and a two‐segment VSM having outer diameters of 9 and 10 mm and lengths of 15 and 25 mm, respectively, capable of extending to four times their length are designed. The VSM can be deployed in a compact form and extended to achieve variable bending curvatures in soft and rigid states, which can facilitate instrument insertion and reduce operation invasiveness. Potential clinical applications are demonstrated by incorporating miniature camera, biopsy tool, and laser optical fiber in the working channel of the VSM and coupled with robotic magnetic actuation.

Abstract Advances in magnetoresponsive composites and (electro‐)magnetic actuators have led to development of magnetic soft machines (MSMs) as building blocks for small‐scale robotic devices. Near‐field MSMs offer energy efficiency and compactness by bringing the field source and effectors in close proximity. Current challenges of near‐field MSM are limited programmability of effector motion, dimensionality, ability to perform collaborative tasks, and structural flexibility. Herein, a new class of near‐field MSMs is demonstrated that combines microscale thickness flexible planar coils with magnetoresponsive polymer effectors. Ultrathin manufacturing and magnetic programming of effectors is used to tailor their response to the nonhomogeneous near‐field distribution on the coil surface. The MSMs are demonstrated to lift, tilt, pull, or grasp in close proximity to each other. These ultrathin (80 µm) and lightweight (100 gm−2) MSMs can operate at high frequency (25 Hz) and low energy consumption (0.5 W), required for the use of MSMs in portable electronics.