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The operation of solid oxide fuel cells (SOFC) was evaluated on simulated coal gas in the presence of several coal gas impurities that are expected to remain in low concentration after warm gas cleanup. Phosphorus, arsenic and sulfur were considered in this study. The presence of phosphorus and arsenic in low, 1-2 ppm, concentrations led to the slow and irreversible SOFC degradation due to the formation of the secondary phases with nickel in the upper part of the nickel-based anode close to the gas inlet. Sulfur interactions with the nickel were limited to the surface only. Cell performance losses due to sulfur exposure were reversible and independent of the presence of other impurities.

Three distinctly different characteristic responses of a nickel/yttria-stabilized zirconia (Ni/YSZ) cermet anode to the presence of hydrogen selenide in synthetic coal gas were observed, depending on temperature (650-800oC), H2Se concentration (0-40 ppm), and especially on the extent of anodic polarization (0 to ~0.5 V). The first level of response was characterized by a rapid but modest decrease in power density to a new steady state, with no further degradation observed in tests up to 700 hours in duration. Mostly observed at high temperatures, low H2Se concentrations, and low anodic polarizations, this response level was similar to effects caused by the presence of H2S, but with slower onset and lower reversibility. Higher anodic polarization at a constant current could trigger a second level of response characterized by oscillatory behavior involving cycles of rapid performance loss followed by rapid recovery. Oscillations at the constant current density were accompanied by the appearance and disappearance of a new feature in the electrochemical impedance spectrum with a summit frequency of ~100 Hz. Oscillatory behavior ceased when the current density was lowered. Such behavior was not observed for cells operated at a constant potential of similar magnitude, though. A third level of response, irreversible cell failure,more » could be induced by further increases in anodic polarization, additionally favored by low temperature and high H2Se concentration. Post-test analyses of failed cells by electron microscopy revealed the extensive microstructural changes including the appearance of nickel oxide and nickel selenide alteration phases, only at the anode/electrolyte interface. From bulk thermochemical considerations the formation of nickel selenides could not be expected. Local chemical conditions created at the anode/electrolyte interface appear to be of overriding importance with respect to the extent of Ni/YSZ anode interactions with H2Se in coal gas.« less

The ohmic resistance of anode-supported solid oxide fuel cells having a manganese-based cathode was lowered when operated in synthetic coal gas containing hydrogen chloride. This effect was not observed for cells with cathodes that did not contain manganese. Substantial amounts of Mn were found throughout the grain boundaries of the 8 mole% yttria-stabilized zirconia (8YSZ) electrolyte. Exposure to HCl partially removed Mn near the anode/electrolyte interface, presumably by volatilization as MnCl2(g). This work suggests that one of the underlying causes of higher than expected electrolyte resistance in anode-supported SOFCs is a lowering of the ionic conductivity of 8YSZ by incorporation of manganese.