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Alcoholysis is a promising approach for upcycling postconsumer polylactide (PLA) products into valuable constituents. In addition, an alcohol-acidolysis of PLA by multifunctional 2,2-bis(hydroxymethyl)propionic acid (DMPA) produces lactate oligomers with hydroxyl and carboxylic acid terminals. In this work, a process for sizing down commercial PLA resin to optimum medium-sized lactate oligomers is developed at a lower cost than a bottom-up synthesis from its monomer. The microwave-assisted reaction is conveniently conducted at 220–240 °C and pressure lower than 100 psi. The PLA resin was completely converted via alcohol-acidolysis reaction, with a product purification yield as high as 93%. The resulting products are characterized by FTIR, 2D-NMR, 1H-NMR, GPC, DSC, and XRD spectroscopy. The effects of PLA: DMPA feed ratios and the incorporation of 1,4-butanediol (BDO) on the structures, properties, and particle formability of the alcohol-acidolyzed products are examined. The products from a ratio of 12:1, which possessed optimum size and structures, are used to synthesize PLA-based polyurethane (PUD) by reacting with 1,6-diisocyanatohexane (HDI). The resulting PUD is employed in encapsulating lavender essential oil (LO). Without using any surfactant, stable LO-loaded nanoparticles are prepared due to the copolymer’s self-stabilizability from its carboxylate groups. The effect of the polymer: LO feed ratio (1.25–3.75: 1) on the physicochemical properties of the resulting nanoparticles, e.g., colloidal stability (zeta potential > -60 mV), hydrodynamic size (300–500 nm), encapsulation efficiency (80–88%), and in vitro release, are investigated. The LO-loaded nanoparticles show non-toxicity to fibroblast cells, with an IC50 value higher than 2000 µg/mL. The products from this process have high potential as drug encapsulation templates in biomedical applications.

Curable precursors for production of thermosetting (co)polyesters are developed based on poly(butylene adipate) (PBA), poly(ethylene terephthalate), and poly(lactic acid) (PLA). The precursors are prepared from methacrylation of their hydroxyl-terminated oligomers. These include commercial HO-capped PBA prepolymer (HO-PBA), and bis-2-hydroxyethyl terephthalate (BHET) and glycolized PLA (GPLA), which are obtained from glycolysis reactions of their post-consumer products and original resin. The optimal conditions for methacrylation of each prepolymer, i.e., molar ratios of prepolymer to methacrylic anhydride (MAAH), temperature and time, are examined. The most efficient conditions are 1:4/120 °C/3 h (HO-PBA), 1:2.5/120 °C/2 h (BHET), and 1:4/140 °C/3 h (GPLA), respectively. These conditions are justified, where the highest degree of substitution and double bond content are obtained without self-curing side reaction. The resulting methacrylated precursors from HO-PBA and BHET are isothermally cured faster than those of GPLA. Thermosetting copolyesters developed from binary mixtures of the precursors possess tunable thermal stability, and physical and mechanical properties. The degradable copolyesters can be applied in various applications, especially in packaging and agricultural fields.

Nanofibers of polylactide (PLA)/poly(vinylpyrrolidone) (PVP) blends, loaded with TiO2 nanoparticles, have been prepared by an electrospinning method. The electrospun fiber mats were characterized by ATR-FTIR, X-ray diffraction (XRD), SEM, EDX, and UV-visible spectroscopy to examine structures, functional groups, crystallinity, surface morphology, and UV absorptivity. It is clearly observed that TiO2 particles are embedded on the filaments. All PLA-based spun fibers are completely amorphous in nature. The surface morphology of those blended with PVP is smoother and more uniform than the corresponding samples without PVP. Neat PLA fibers show a UV absorption band at around 200 nm, whereas the fibers loaded with TiO2 nanoparticles show an additional absorption band covering the 200–380-nm region. Photo-degradation of the fiber samples are conducted in phosphate buffer solution (PBS) under UVA light. The results indicate that the PVP component dissolves into the PBS solution, and the PLA matrix degrades as a function of time. The fibers are then applied as a catalytic system for epoxidation of unsaturated sunflower oil (SFO), for use as additives or plasticizers for biopolymers, employing a performic acid oxidizing agent. The fibers, especially those containing PVP, can effectively enhance the epoxidation yield of oils with a slow rate of undesirable side reactions, which break ester bonds of triglycerides to generate free fatty acids.

Curable precursors are prepared from chemical recycling of degradable polylactic acid (PLA) for development of aliphatic polyester thermoset materials. PLA resin (NatureWork 4042D) was de-polymerized via glycolysis under various conditions to produce PLA glycolysates (GlyPLAs), whose chain-ends mainly consist of hydroxyl groups with $$\bar{M}_{n}$$ ranging from 3,600 to 17,000 g/mol. Unsaturated double bonds (DB) were introduced into GlyPLA structures by end-capping with methacrylic anhydride to generate curable LA-precursors. The end-capping efficiency is strongly dependent on the molecular weight of GlyPLAs, where smaller-sized glycolysates produce LA-precursors with higher DB content. Curing behaviors of the precursors are thoroughly examined. DSC and FTIR results show that curing reactions at 140 °C are completed after 2 h for all samples. Results on gel fraction indicate that LA-precursor with $$\bar{M}_{n}$$ ~ 3,600 g/mol is the most effective candidate for producing network products with high crosslink density.

Crosslinkable poly(lactic acid-co-glycidyl methacrylate), P(LLA-co-GMA), copolymer was systematically synthesized by ring-opening polymerization. Synthesis parameters, i.e., catalyst type, comonomer ratio and polymerization time and temperature were studied. The incorporated GMA content strongly affected the physical and thermal properties of the obtained copolymers, which varied from semi-crystalline to completely amorphous polymers. Melting and glass transition temperatures, and molecular weights of the copolymers decreased as the GMA content in the copolymer increased. Curing behavior of the copolymers was assessed by employing thermo- and photo-crosslinking processes, and the crosslink density was evaluated via their gel content and solvent swelling ratio. A photo-crosslinking process was proven as a practical method in the curing of the copolymers, as the reaction was almost complete within 2 min, as indicated by a gel content of 96%. In the thermo-crosslinking process, at least a 15-min curing time was required at 120 °C. The cured products of copolymers with 19.2 mol% GMA showed the highest compressive stress at 25.5 MPa. Random copolymer of poly(lactic acid-co-glycidyl methacrylate), P(LLA-co-GMA) was systematically synthesized by ring-opening polymerization. Synthesis parameters, that is, catalyst type, comonomer ratio and polymerization time and temperature were studied. The incorporated GMA content strongly affected physical and thermal properties of the obtained copolymers, which varied from semi-crystalline to completely amorphous polymer. Curing behaviors of the copolymers were assessed by employing thermo- and photo-crosslinking processes, where the crosslink density was evaluated via their gel content and solvent swelling ratio.

Naproxen (NPX) drug-loaded magnetic nanoparticles (MNPs) have been prepared in a one-step process utilizing a biocompatible polylactide-grafted-chitosan copolymer. The copolymer serves both as a NPX drug carrier as well as a polymeric surfactant for the synthesis of MNPs without the use of any additional surfactant. Highly stable MNPs with high magnetization in the form of maghemite (γ-Fe2O3) are prepared in aqueous media. Effects of preparation conditions on structures and properties of the copolymer-coated and drug-loaded MNPs are investigated by employing particle size and zeta potential measurements, transmission electron microscopy, vibrating sample magnetometer, X-ray diffraction, Fourier-transform infrared, nuclear magnetic resonance, and confocal Raman spectroscopy. The results show that average particle size (150–300 nm), coating efficiency, and coating structures of the resulting MNPs materials are strongly dependent on MNP/copolymer and MNP/NPX ratios in feed. It is also observed that NPX acts as co-surfactant in the drug-loading process, resulting in different encapsulating structures with the variation in the MNP/copolymer and MNP/NPX ratios. Properties of the MNPs materials can be further optimized for use in specific biomedical applications.