1. Research on deep hole processing of titanium alloy by MA-DAD.
- Author
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Zhuo, Xianghua, Kong, Linglei, Li, Qilin, Lei, Weining, and Liu, Zhidong
- Subjects
ELECTRIC metal-cutting ,GAS mixtures ,LIQUID metals ,GLOW discharges ,CHEMICAL energy - Abstract
This study aims to address the issues of low efficiency and low depth-to-diameter ratio in traditional near-dry electric discharge machining of titanium deep holes. A method which using mixed gas atomized discharge ablation drilling (MA-DAD) to process titanium alloys is proposed. In this method, an atomized high-pressure mixed gas medium (a mixture of high-concentration O
2 and low-concentration N2 media) is passed into the inter-electrode space. The atomized medium will react violently with the molten metal material in the inter-electrode, releasing a large amount of chemical energy to efficiently drill deep holes in titanium alloys. Compared to near-dry electric discharge drilling (N-EDD) of titanium alloys, the material removal rate (MRR) of MA-DAD was approximately twice that of N-EDD. Additionally, the depth-diameter ratio reaches 21, and the relative electrode wear rate (REWR) was reduced by 50%. Through orthogonal experiments, the effects of the electrode diameter, atomization amount, rotation speed, current, pulse width, and inter-pulse processing parameters on the process indicators including MRR and over cut (OC), were investigated. The Gray relational analysis technique was used for multi-objective optimization. The optimal combination of processing parameters was obtained, and deep hole processing of titanium alloy with an aspect ratio greater than 28 was achieved under existing conditions. [ABSTRACT FROM AUTHOR]- Published
- 2024
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