1. Characterisation results for oxide ceramic functionally graded with cemented carbide sintered by PECS.
- Author
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Bertolete, Marcelo, Fraga, Luma Gançalves, Uliana, Ailana Kröhling, Martos, Luís Gustavo, Bahiense, Daniela, Bozzi, Antônio César, Barbosa, Patrícia Alves, and Machado, Izabel Fernanda
- Abstract
Functionally graded material (FGM) combines two or more constituents in which one gradually varies toward the other along the structure, improving properties. The contribution of this study is to present the characterisation results of an FGM composed of two groups of cutting tool materials, Al2O3-ZrO2 (ceramic-based alumina) and WC–Co (cemented carbide), designed by a thermomechanical model for predicting the residual stress to avoid thermal cracking. The main result comes from the sample manufactured by pulsed electric current sintering (PECS) at 1300 °C, 50 MPa, and a dwell time of 7 min. Microstructure, density, and mechanical and tribological properties were characterised. Two additional experiments were included to support the observations of the main result. Furthermore, homogeneous commercial materials, cemented carbide and aluminium oxide ceramic, were used to compare with the FGM results. Microscopic analysis revealed an eight-layer structure with no cracks. The relative density result indicated a porosity of 5.27%, mainly concentrated in the first layers. Thus, the Vickers hardness values showed that the first layer, rich in alumina-based ceramic (817 HV), was softer than the last layer, rich in cemented carbide (1272 HV). Conversely, the fracture toughness values were higher in the first layer (8 MPa.m1/2) and decreased towards the last layer (5 MPa.m1/2). Variations in properties along the structure were also observed in the scratch test. Scratch hardness increased towards the final layer. The FGM sample exhibited microcutting as an abrasive wear mechanism for the first three layers and a mixture of microcutting and microploughing for the last three layers. Finally, the drag coefficient results indicated greater friction in the first layers because of their toughest characteristics. Although the sample did not achieve full densification, changes in properties were observed; these properties may be improved by adjusting the sintering parameters. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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