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Metal promotion could unlock high performance in zinc-zirconium catalysts, ZnZrOx, for CO2 hydrogenation to methanol. Still, with most efforts devoted to costly palladium, the optimal metal choice and necessary atomic-level architecture remain unclear. Herein, we investigate the promotion of ZnZrOx catalysts with small amounts (0.5 mol%) of diverse hydrogenation metals (Re, Co, Au, Ni, Rh, Ag, Ir, Ru, Pt, Pd, and Cu) prepared via a standardized flame spray pyrolysis approach. Cu emerges as the most effective promoter, doubling methanol productivity. Operando X-ray absorption, infrared, and electron paramagnetic resonance spectroscopic analyses and density functional theory simulations reveal that Cu0 species form Zn-rich low-nuclearity CuZn clusters on the ZrO2 surface during reaction, which correlates with the generation of oxygen vacancies in their vicinity. Mechanistic studies demonstrate that this catalytic ensemble promotes the rapid hydrogenation of intermediate formate into methanol while effectively suppressing CO production, showcasing the potential of low-nuclearity metal ensembles in CO2-based methanol synthesis.The ideal metal selection and atomic-level arrangement for catalysts in CO2 hydrogenation are still uncertain. Here, copper is identified as the most effective promoter for enhancing ZnZrOx catalysts when precisely structured into CuZn ensembles, offering new insights for designing superior catalysts for CO2-based methanol synthesis. [ABSTRACT FROM AUTHOR]

Carbon supports are ubiquitous components of heterogeneous catalysts for acetylene hydrochlorination to vinyl chloride, from commercial mercury-based systems to more sustainable metal single-atom alternatives. Their potential co-catalytic role has long been postulated but never unequivocally demonstrated. Herein, we evidence the bifunctionality of carbons and metal sites in the acetylene hydrochlorination catalytic cycle. Combining operando X-ray absorption spectroscopy with other spectroscopic and kinetic analyses, we monitor the structure of single metal atoms (Pt, Au, Ru) and carbon supports (activated, non-activated, and nitrogen-doped) from catalyst synthesis, using various procedures, to operation at different conditions. Metal atoms exclusively activate hydrogen chloride, while metal-neighboring sites in the support bind acetylene. Resolving the coordination environment of working metal atoms guides theoretical simulations in proposing potential binding sites for acetylene in the support and a viable reaction profile. Expanding from single-atom to ensemble catalysis, these results reinforce the importance of optimizing both metal and support components to leverage the distinct functions of each for advancing catalyst design. Carbon is a key support for metal-catalyzed acetylene hydrochlorination to vinyl chloride but its role remains elusive. Here, the authors, by means of operando spectroscopy, demonstrate the co-catalytic function of neighboring carbon and isolated metal atoms, constituting the active ensemble. [ABSTRACT FROM AUTHOR]

The atomic scale structure of the active sites in heterogeneous catalysts is central to their reactivity and selectivity. Therefore, understanding active site stability and evolution under different reaction conditions is key to the design of efficient and robust catalysts. Herein we describe theoretical calculations which predict that carbon monoxide can be used to stabilize different active site geometries in bimetallic alloys and then demonstrate experimentally that the same PdAu bimetallic catalyst can be transitioned between a single-atom alloy and a Pd cluster phase. Each state of the catalyst exhibits distinct selectivity for the dehydrogenation of ethanol reaction with the single-atom alloy phase exhibiting high selectivity to acetaldehyde and hydrogen versus a range of products from Pd clusters. First-principles based Monte Carlo calculations explain the origin of this active site ensemble size tuning effect, and this work serves as a demonstration of what should be a general phenomenon that enables in situ control over catalyst selectivity. Single-atom alloys are promising catalysts for a number of different reactions. Here, the authors demonstrate that carbon monoxide can be used to transition a PdAu catalyst between a single atom and a cluster phase which exhibit distinct selectivities for ethanol dehydrogenation. [ABSTRACT FROM AUTHOR]

The selective catalytic oxidation of methanol to methyl formate (MF) has been considered as an attractive route to produce MF, an important precursor in the chemical industry. Although supported Pd nanoparticles are active for the selective oxidation of methanol to MF, the relatively low MF selectivity and yield remains an unsolved issue. Herein, we show that adding a small amount of Pd into Cu forming PdCu single atom alloy (SAA) catalysts can catalyze the oxidation of methanol to MF selectively at low temperatures, with a high catalyst stability. The atomic dispersion of Pd atoms in the Cu matrix was confirmed by various in-situ characterization techniques. The activity and selectivity of PdCu SAA catalysts were compared to monometallic Cu and Pd catalysts, in a flow reactor at similar conditions. This work may guide the design of new SAA based catalysts for selective oxidation reactions. [ABSTRACT FROM AUTHOR]

Gold is examined here as an alternative to copper for the selective dehydrogenation of ethanol to acetaldehyde and hydrogen. Despite its high selectivity, gold is only active at temperatures higher than 250 °C for this reaction. We demonstrate that addition of a small amount of Ni on either supported or unsupported Au surfaces induces resistance to sintering, along with a beneficial effect on the catalytic activity. NiAu alloys prepared here with Ni as the minority component to the limit of atomic dispersion in the gold surfaces, catalyze the reaction beginning below 150 °C. A significant decrease of the apparent activation energy from 96 ± 3 kJ/mol for the monometallic Au to 59 ± 5 kJ/mol for the alloy was found. The Ni dispersion and concentration as a function of gas environment was followed by in situ DRIFTS and by XPS. The stability of the catalyst morphology was investigated through post-reaction microscopy imaging and long-term stability tests under reaction conditions. As shown via dynamic reaction experiments, acetaldehyde and H2 were selectively produced up to 280 °C. A small drop of selectivity at higher temperatures is attributed to the formation of Ni clusters, as proven by CO-DRIFTS on the used sample. Comparison with samples of higher Ni loading, where Ni clusters are formed, clearly shows that they catalyze the undesired full decomposition of ethanol to CO, CH4, and H2. [ABSTRACT FROM AUTHOR]