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The installation of sand screens in open-hole completions in the wellbore is crucial for managing sand production. The main reason for using standalone screens in open-hole completions is their relatively reduced operational complexity compared to other sand control technologies. However, directly applying the screen to the bottom of the hole can lead to an incorrect screen type selection, resulting in an unreliable sand control method. To address this issue, a sand retention test is conducted to evaluate the performance of a standalone screen before field installation. Nevertheless, current sand retention test setups encounter several challenges. These include difficulties in identifying minimum retention requirements, interpreting results in the context of field conditions, and replicating field-specific parameters. The existing sand retention test introduces uncertainties, such as inaccurately replicating field requirements, inconsistent selection of wetting fluids, flow rates, and channel formation, leading to variations in the choice of the optimal screen using this test. In response to these challenges, this study aims to review the sand retention test and propose an improved sand retention method to overcome these problems. The focus of this article is to provide an in-depth analysis of previous sand retention test setups, their contributions to characterizing sand screens, and the parameters utilized in determining test outcomes. Additionally, this review outlines a procedure to investigate the impact of different particle sizes on screen erosion. Key findings emphasize the importance of using high-quality materials, proper screen design to resist damage and erosion, achieving acceptable natural packing behind the screen, and considering factors such as geology, wellbore conditions, and installation techniques. The analysis reveals that a high quantity of finer and poorly sorted sand increases sand production. The study recommends performing a sand pack test closer to reservoir conditions for better evaluation. Premium sand screens demonstrate the highest retention capacity, followed by metal mesh and wire-wrapped screens. Additionally, geotextiles show potential for enhancing sand retention, and screen design affects erosion resistance and service life. [ABSTRACT FROM AUTHOR]

Circular RNAs (circRNAs) have emerged as a multifunctional class of RNAs, while there is limited knowledge on their functions in the development of cancers. Herein, we performed the current study to probe into the regulatory mechanism of circ_0044516 in malignant behaviors of gastric cancer (GC) cells with the involvement of microRNA (miR)-149-5p/human antigen R (HuR) axis. Firstly, the expression levels of circ_0044516 in GC cell lines and normal gastric mucosal epithelial cells were determined by qRT-PCR, and GC cell lines with the highest expression of circ_0044516 were screened for further cell experiments. Subsequently, the biological functions of silenced circ_0044516 in GC were identified by CCK-8, colony formation, and transwell assays. Xenograft mouse models were established for in vivo verification. Furthermore, luciferase reporter, RIP, RNA pull-down assay and rescue experiments were performed to explore the sponge regulatory mechanism of circ_0044516. circ_0044516 was suggested to be highly expressed in GC cell lines, and circ_0044516 could promote GC cell proliferation, migration and invasion, as well as in vivo tumor growth. In addition, silenced circ-0044516 reversed the promotive roles in cell viability caused by overexpressed HuR. Furthermore, circ_0044516 mainly localized in the cytoplasm, which may act as a miR-149-5p sponge to modulate HuR expression, thereby playing an essential role in GC development. This study suggests that circ_0044516 may promote HuR expression through sponging miR-149-5p, thereby playing a part in GC progression. [ABSTRACT FROM AUTHOR]

As commonly used components in rotating machinery, rolling element bearings (REBs) can fail due to complex working conditions and high-speed rotation. The failure of bearings may cause great damage. It is necessary to identify the faults of bearings to prevent property losses and heavy casualties. This paper proposes a fault diagnosis approach based on improved complete ensemble empirical mode decomposition with adaptive noise (ICEEMDAN) and Bayesian network. The intrinsic mode functions (IMFs) extracted by ICEEMDAN algorithm are applied to construct feature vectors based on the energy entropy, and then the fault diagnosis model of the bearing is constructed by Bayesian network. The influence of load and sampling frequency on diagnostic accuracy of the bearing with different fault types is studied in this paper. And the research results show that the ICEEMDAN-BN method can improve the uncertainty reasoning ability and accuracy of the developed fault diagnosis model. [ABSTRACT FROM AUTHOR]

It is common that Inconel 718 is difficult to cut, which limits its application unavoidably. In this study, the mechanical-thermal coupling (MTC) treatment method is applied to improve the machinability of Inconel 718. After MTC treatment on Inconel 718 surface, the severe plastic deformation is produced easily, and the grain is refined without new substance produced. Moreover, a theoretical and computational model taking account of the electric field, thermal field, and mechanical field simultaneously is proposed so as to predict the temperature and stress distributions during MTC treatment. Furthermore, the influence of peak current during MTC treatment on the material properties and the machinability of Inconel 718 in ultra-precision machining have been investigated. Results show that the workpiece surface grain size decreases and the thickness of the deformation layer increases with the increasing peak current. Moreover, with the appropriate MTC parameters, the small cutting force and the high cutting surface quality are obtained compared without MTC treatment, so MTC treatment can be used as an effective method for improving the machinability of Inconel 718 without deteriorating its base material performance, which is in favor of the application of the treated workpiece after machining. [ABSTRACT FROM AUTHOR]

The upstream pumping mechanical seal has been widely used in recent years because of its excellent seal performance. However, it is difficult to machine using the common manufacturing technology because of its complex microgroove structure, high machining accuracy requirement, and difficult-to-machine material application. In this work, a novel method that combines composite electroplating and gradient composite brush electroplating is developed for manufacturing the upstream pumping mechanical seal. The effects of the hybrid composite electroplating parameters, such as the SiC concentration in the electroplating liquid, current density, stirring speed of the electroplating solution, on the microstructure of the growth layer, and wear performance, are investigated. Results show that the SiC distribution on the surface of the growth layer is uniform, the quantity of the SiC particle deposited in the growth layer, and the microhardness of the growth layer increases gradually from the bottom to the top of the metal matrix ring. Moreover, slight abrasive wearing occurs with appropriate manufacturing parameters: a SiC concentration of 40 g/L, current density of 4.5 A dm, and stirring speed of 300 r/min. [ABSTRACT FROM AUTHOR]

Electrical discharge machining (EDM) is the extensively used nonconventional material removal process for machining engineering ceramics provided they are electrically conductive. However, the electrical resistivity of the popular engineering ceramics is higher, and there has been no research on the relationship between the EDM parameters and the electrical resistivity of the engineering ceramics that can be machined effectively by EDM. This paper investigates the effects of the electrical resistivity and the EDM parameters on the EDM performance of ZnO/AlO ceramic in terms of the machining efficiency and the quality. The experimental results showed that the electrical resistivity and the EDM parameters such as pulse on-time, pulse off-time, and peak current had the great influence on the machining efficiency and the quality during electrical discharge machining of ZnO/AlO ceramic. Moreover, the electrical resistivity of the ZnO/AlO ceramic, which could be effectively machined by EDM, increased with increasing the pulse on-time and peak current and with decreasing the pulse off-time, respectively. Furthermore, the ZnO/AlO ceramic with the electrical resistivity up to 3,410 Ω cm could be effectively machined by EDM with the appropriate machining condition. [ABSTRACT FROM AUTHOR]

The titanium (Ti) alloys are the notoriously 'difficult-to-machine' aerospace materials. Compared with the traditional mechanical cutting methods which are costly because of high tooling costs, electrodischarge machining (EDM) is an effective machining method for the Ti alloys. The energy distribution during the EDM process of Ti alloys was rarely reported, though it is a very important factor that can affect the machining performance. In this work, the energy distribution during EDM of Ti-6Al-4V has been investigated by a novel method, at different EDM parameters including interelectrode distance, pulse duration, polarity, and electrode shape. The results of this work show that energy distribution characteristics are greatly affected by the power density applied on the electrodes and more energy is distributed into the anode than into the cathode, which are in good concurrence with the results obtained by other authors. The results of this work will be helpful for further improving the technological performance of this process. [ABSTRACT FROM AUTHOR]

Pipe cutting technology plays an important role in the process of offshore platforms decommissioning, as many devices such as tubing, drill pipe, and casing need to be decommissioned. In this study, a novel cutting pipe technology based on electro-discharge machining (EDM) is proposed, and a cutting pipe mechanism is developed to cut the pipes for decommissioning offshore platforms. The machining principles and characteristics of the technique are described. The effects of machining parameters, including tool polarity, dielectric fluid, electrode material and width, pulse on-time, pulse off-time, peak voltage, and electrode rotation speed to machining performance, are investigated. The material removal rate (MRR) of the machined casing and tool electrode wear ratio (EWR) is obtained based on the calculation of the percentage of mass loss per machining time. The experimental results show that a better cutting performance can be obtained with negative tool polarity at the conditions of dielectric fluid of emulsion, pulse on-time of 500 μs, pulse off-time of 200 μs, peak voltage of 70 V, copper electrode width of 28 mm, and electrode rotation speed of 250 rpm is a better choice. Additionally, the cutting slots surface has been investigated by the means of SEM. The cutting slots machined by the rotary EDM are clean and smooth. [ABSTRACT FROM AUTHOR]

In this paper, a new type of sinking electric discharge machining (EDM) dielectric-water-in-oil (W/O) emulsion is proposed, and the machining characteristics of W/O emulsion are investigated by comparing with that of kerosene. In the experiments, machining parameters such as the dielectric type, peak current, and pulse duration are changed to explore their effects on machining performance, including the material removal rate (MRR), relative electrode wear rate (REWR), and surface roughness. Experimental results revealed that W/O emulsion could be used as the dielectric fluid of sinking EDM and adopting long pulse duration and large peak current could lead to obtaining higher MRR than kerosene. Compared with kerosene, W/O emulsion is observed to cause lower carbon adhered to the electrode surface. Therefore, its REWR is higher. Statistics of the discharge waveform show that more stable discharge processes can be obtained by using W/O emulsion compared with kerosene. Furthermore, W/O emulsion is more economical and more environmentally friendly than kerosene, and it could be an alternative to kerosene in sinking EDM application. [ABSTRACT FROM AUTHOR]

A novel hybrid process that integrates end electric discharge (ED) milling and mechanical grinding is proposed. The process is able to effectively machine a large surface area on SiC ceramic with good surface quality and fine working environmental practice. The polarity, pulse on-time, and peak current are varied to explore their effects on the surface integrity, such as surface morphology, surface roughness, micro-cracks, and composition on the machined surface. The results show that positive tool polarity, short pulse on-time, and low peak current cause a fine surface finish. During the hybrid machining of SiC ceramic, the material is mainly removed by end ED milling at rough machining mode, whereas it is mainly removed by mechanical grinding at finish machining mode. Moreover, the material from the tool can transfer to the workpiece, and a combination reaction takes place during machining. [ABSTRACT FROM AUTHOR]

This work presents a comparative study on the performance of three types of dielectrics at different electrical discharge machining (EDM) parameter combinations favorable for generating porosity. The characteristics of the porosity formation in the recast layer formed in water/oil emulsions (W/O) were investigated by comparing them with those present in the recast layer formed in kerosene and deionized water dielectric. The results showed that the porosity characters were influenced significantly by the dielectric type. The formation mechanism of the porosity in different dielectrics is presented in this article. [ABSTRACT FROM AUTHOR]

Silicon carbide (SiC) ceramic has been widely used in modern industry because of its superior mechanical properties, wear, and corrosion resistance even at elevated temperature. However, the manufacture of SiC ceramic is not an efficient process by conventional machining methods. This paper employs a steel-toothed wheel as the tool electrode to machine SiC ceramic using electric discharge milling. The process is able to effectively machine a large surface area on SiC ceramic. To further improve the process performance, three kinds of emulsion are proposed as the dielectric in this paper. The effects of dielectric, tool polarity, pulse duration, pulse interval, peak voltage, and peak current on the process performance such as the material removal rate (MRR) and surface roughness (SR) have been investigated. Furthermore, the microstructure of the machined surface is examined with a scanning electron microscope (SEM), an energy-dispersive spectrometer (EDS), and X-ray diffraction (XRD). [ABSTRACT FROM AUTHOR]

A compound process that integrates end electrical discharge (ED) milling and mechanical grinding to machine silicon carbide (SiC) ceramics is developed in this paper. The process employs a turntable with several uniformly-distributed cylindrical copper electrodes and abrasive sticks as the tool, and uses a water-based emulsion as the machining fluid. End electrical discharge milling and mechanical grinding happen alternately and are mutually beneficial, so the process is able to effectively machine a large surface area on SiC ceramic with a good surface quality. The machining principle and characteristics of the technique are introduced. The effects of polarity, pulse duration, pulse interval, open-circuit voltage, discharge current, diamond grit size, emulsion concentration, emulsion flux, milling depth and tool stick number on performance parameters such as the material removal rate, tool wear ratio, and surface roughness have been investigated. In addition, the microstructure of the machined surface under different machining conditions is examined with a scanning electron microscope and an energy dispersive spectrometer. The SiC ceramic was mainly removed by end ED milling during the initial rough machining mode, whereas it is mainly removed by mechanical grinding during the later finer machining mode; moreover, the tool material can transfer to the workpiece surface during the compound process. [ABSTRACT FROM AUTHOR]

Silicon carbide (SiC) ceramic has been widely used in modern industry. However, the beneficial properties of SiC ceramic make machining difficult and costly by conventional machining methods. This paper proposes a new process of machining SiC ceramic using end electric discharge (ED) milling. The process is able to effectively machine a large surface area on SiC ceramic at low cost and no environmental pollution. The effects of emulsion concentration, emulsion flux, milling depth, copper electrode number, and copper electrode diameter on the process performance such as the material removal rate, electrode wear ratio, and surface roughness have been investigated. In addition, the microstructure of the machined surface is examined with a scanning electron microscope, and the material removal mechanism of SiC ceramic during end ED milling is obtained. [ABSTRACT FROM AUTHOR]

Nanoparticle-reinforced metal matrix composite coatings have significant potential in mechanical part surface strengthening owing their excellent mechanical properties. This paper reports a phenomenon in which the grain orientation gradually evolves to (220) as the deposition current density increases when preparing nanoparticle-reinforced nickel-based composite coatings through jet electrodeposition (JED). During the preparation of the Ni-SiC composite coatings, the deposition current density increased from 180 A/dm2 to 220 A/dm2, and TC(220) gradually increase from 41.4% to 97.7%. With an increase of TC(220), the self-corrosion potential increases from −0.575 to −0.477 V, the corrosion current density decreases from 9.52 μA/cm2 to 2.76 μA/cm2, the diameter of the corrosion pits that after 10 days of immersion in a 3.5 wt% NaCl solution decreases from 278–944 nm to 153–260 nm, and the adhesion of the coating increases from 24.9 N to 61.6 N. Compared a conventional electrodeposition (CED), the Ni-SiC composite coating using JED has the advantages of a smooth surface morphology, high corrosion resistance, and strong adhesion, which are more obvious with an increase in TC(220). [ABSTRACT FROM AUTHOR]