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Microcellular injection molding (MIM) of thermoplastics is a challenging molding process compared to conventional injection molding (IM) process because of its narrow processing window. As far as microcellular molding of open-celled foam is concerned, it is much more difficult because of extremely narrow processing window for open-cell foam and transient nature of melt temperature and pressure inside cavity during the molding process. However, it is expected that molding of open-celled microcellular foam may open many new areas such as tissue engineering, drug delivery, reverse osmosis, dialysis membranes, and fuel cell. The production cost may also be reduced manifolds. In present work a novel expandable cavity mold (EC mold) was designed and fabricated. EC mold has some nonconventional features like pneumatically actuated gate seal, mechanism for cavity expansion, and arrangement for cyclic heating-cooling of core and cavity blocks. In present study polylactic acid (PLA), a biodegradable polymer, was used and expandable cavity molding (EC molding) variables, namely, cavity expansion rare (mm/s), cavity expansion distance (mm), and cavity expansion-compression-expansion (ECE) profile mode, were studied. The results confirm molding of PLA foams with very high cell density and impinged structure. The micrographs and open-cell ratio confirm the formation of PLA foam with ~40% open-cell content. [ABSTRACT FROM AUTHOR]

The monomer of poly(lactide), i.e. lactic acid is an optically active compound and thus renders optical activity in the polymer itself. In the present studies highly crystalline and low crystalline grades of poly(lactide) were used to prepare blends with different d- and l-ratios to explore the relation between d- and l-content and various properties of poly(lactide). Optical rotation was measured by Polarimetry to analyse d-content in the blends which was found to vary from 0.05 to 4.14 %. Polarized light microscopy revealed that both the growth rate and final average size of the spherulites increased with the decrease of d-content. The crystallinity was measured by differential scanning calorimetry (DSC) and wide angle X-ray diffraction (WAXD) methods. It was noticed that a small change in d-content produced remarkable changes in crystallinity and other properties of the blends. The mechanical properties were slightly modified with the decrease in d-content. [ABSTRACT FROM AUTHOR]

The demand of high-speed wireless communication has increased, which need the data rate to be in the order of Terabyte per second (Tbps) in the near future. Terahertz (THz) band communication is a key wireless communication technology to satisfy this future demand. This would also reduce the spectrum scarcity and capacity limitation of current wireless systems. Microfabricated Folded Waveguide TWTs are the potential compact sources of wide band and high-power terahertz radiation. This study primarily focuses on machining technology for THz waveguide components requiring ultra-high precision micromachining. Rectangular waveguides, especially Folded Waveguides (FW), are even more difficult to manufacture using conventional machining techniques due to their small size and very tight tolerances. The criticalities in micromachining of FW for 0.22 THz have been addressed in this article. Half hard free cutting Brass IS 319-H2 was used as a work material due to its electrical and mechanical properties. Waveguide size of 0.852 × 0.12 mm was machined within ± 3–5 μm linear tolerances, surface roughness in the order of 45 nm Ra, and flatness less than half of wavelength (< λ/2). The split top and bottom blocks of the folded waveguide were aligned by dowel pins which matched within a tolerance of ± 5 μm. The perpendicularity and parallelism were maintained within 5 μm tolerance. This work explored and established the application of micromilling as reasonably suitable for the THz waveguides followed by ultrasonic cleaning as deburring. It also investigated the measured folded waveguide losses which were close to simulated values. [ABSTRACT FROM AUTHOR]

Shear thickening is a non-Newtonian flow behavior characterized by the increase in apparent viscosity with the increase in applied shear rate, particularly when the shear rate exceeds a critical value termed as the critical shear rate (CSR). Due to this remarkable property of shear-thickening fluids (STFs), they are extensively used in hip protection pads, protective gear for athletes, and more recently in body armor. The use of STFs in body armor has led to the development of the concept of liquid body armor. In this study, the effect of particle size is explored on the low and high strain rate behavior of nanosilica dispersions, so as to predict the efficacy of STF-aided personal protection systems (PPS), specifically for ballistic applications. The low strain rate study was conducted on cone and plate rheometer, whereas the high strain rate characterization of STF was conducted on in-house fabricated split Hopkinson pressure bar (SHPB) system. Spherical nanosilica particles of three different sizes (100, 300, and 500 nm) as well as fumed silica particles of four different specific surface areas (Aerosil A-90, A-130, A-150, and A-200), respectively, were used in this study. The test samples were prepared by dispersing nanosilica particles in polypropylene glycol (PPG) using ultrasonic homogenization method. The low strain rate studies aided in determining the CSR of the synthesized STF dispersions, whereas the high strain rate studies explored the impact-resisting ability of STFs in terms of the impact toughness and the peak stress attained during the impact loading of STF in SHPB testing. [ABSTRACT FROM AUTHOR]

Background: The standard commercially available marketed prostheses sometimes may not be the best fit to Indian patients because of the large anatomic variation. Orthopedic surgeons always stress the need for a proper implant-patient match in hip joint replacements, in particular, for a cementless femoral stem. The complications of mismatch are aseptic loosening, improper load distribution, and discomfort. The present study was undertaken to compare the differences in dimensions between femurs of elderly Indians and those of populations from other regions in order to solve the problem of a possible geometric mismatch between a selected implant and the hip joint as far as Indian patients are concerned. Materials and Methods: Measurements were made using computer aided design techniques on computed tomography (CT) scanned images of 98 femurs (56 left and 42 right). The software used to convert the CT images into solid models was MIMICS® (Materialize, Inc., Leuven, Belgium). The geometrical parameters, viz., the femoral head offset, femoral head center (HC), femoral head diameter, femoral head relative position, position of shaft isthmus, neck-shaft angle, bow angle, femoral neck length, canal flare index, femoral length, and canal width at various locations, were chosen to design best-fit standard femoral stems for cementless insertion. These data were compared with the published data of other countries. Results: A difference of 16.8% was found in the femoral head offset between Indian and Swiss populations, which can affect soft tissue tension and range of motion. At a distance of 20 mm above the lesser trochanter (LT), the anteroposterior (AP) canal width was found to differ by 45.4%, when compared with a French population which can affect the mechanical stability of femoral stem. Femoral dimensions of Indian male and female subjects have also been compared and differences evaluated. At the LT, the aspect ratio (ratio of mediolateral canal width and AP canal width) in case of males (1.198) is approximately13% higher than that of females (1.059). Conclusions: This study indicates a need for redesign of femoral stems. The obtained anthropometric femoral dimensions can be used to design and develop indigenous hip joint prosthesis in India. The results of this study can also be used in forensic anthropometric studies. [ABSTRACT FROM AUTHOR]