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Ink transfer is achieved by the squeezing and rotation of two rollers, one of which is a roller coated with a viscoelastic rubber layer. In this study, the force caused by ink hydrodynamic pressure on the rubber roller during the rotation is considered, the viscoelasticity of ink and rubber is equivalently substituted by spring-damping unit, and a rolling squeezing theoretical model of two rollers is established to study the node deformation of the rubber roller. The validity of the theoretical model is verified by experiments. Results show that the deformation of the rubber roller is greatly affected by the roller rotational speed, rubber layer thickness, and nip width. The rotational speed and nip width have a significant influence on the stiffness-damping of the ink layer and the ink force, and the rubber layer thickness has a remarkable effect on the squeezing deformation between the rollers. [ABSTRACT FROM AUTHOR]

In order to improve the printing quality, this study focused on the thermo-fluid-solid coupling process of ink roller-ink. One of the highlights of this study is to consider the influence of temperature on the rubber hyperelastic parameters, viscoelastic parameters, and ink viscosity. The other highlight is to improve the elastohydrodynamic lubrication theory and Hertz contact theory through the rubber elastic modulus, which is determined by the relaxation curve considering the temperature and working conditions. Furthermore, based on the improved theory, the thermo-fluid-solid coupling model of ink roller-ink was established. Finally, the effect of temperature on the coupling process was analyzed. The results show that under the working conditions, with increasing temperature from 20 °C to 40 °C, the contact half-width increases from 4.2335 mm to 4.4701 mm, and the minimum ink film thickness decreases from 0.5097 mm to 0.1410 mm, and the maximum ink pressure decreases from 0.6802 MPa to 0.6618 MPa. [ABSTRACT FROM AUTHOR]