The aim of the current work is two-fold: First, the aim is to investigate the transition, for a number of metals, from a smooth ablation process to an explosive one. Secondly we aim to study the dependence of the ablation threshold in metals on the applied laser shot number. Ablation of polycrystalline metal samples was performed with multiple pulses from a femtosecond laser (Clark MXR, CPA2001). Mor phological investigations of the laser processed areas were recorded using optical and scanning electron microscopies (SEM) and white light interferometry. The investigations have been carried out on sample matrices which were processed for a range of laser fluences and applied laser shots for four metals. Data obtained on ablation rates, ejected particle sizes and crater morphologies prove that ablation changes from a smooth to an explosive process at high fluences, as identified with changes in the material removal mechanisms. Threshold fluences were measured for both the smooth and explosive ablation processes. The ablation threshold fluence depends on the number of pulses applied to the same spot. It was found that the build up of laser induced mechanical stresses, due to the heating and cooling cycles of the samples between consecutive laser shots, plays an important role in the material modification process. It leads to the observed dependence of ablation threshold on shot number, which is described by a power law based on a mechanical fatigue model. The strength of the dependence is governed by the incubation coefficient, S, which has been measured for all materials studied. It is expected that the build up of laser energy or incubation leads to the accumulation of material defects and residual stresses which has the effect of lowering the energy required to cause ablation using a large number of incident laser shots. Keywords: femtosecond pulse laser, ablation threshold, material removal mechanisms, laser materials processing, metals. 1. INTRODUCTION Ultrashort pulsed laser ablation has become a very active area of research in recent years. It is definitely one of the most industrially driven technologies to have arisen from femtosecond laser applications because, through careful tailoring of the appropriate parameters, it allows practically any material to be processed with extremely high precision and with minimal collateral damage. By depositing the laser energy into the electrons of the material on a time-scale which is short compared with the transfer time of this energy to the bulk of the material, the ablation efficiency is improved and the ablation threshold is reduced and more well defined. The fundamental physical mechanisms of material removal during laser ablation are not clearly understood as yet