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This work analyses the high-strain extensional behavior of long-chain branched polyethylenes, employing two novel extensional rheometer devices, the filament stretching rheometer and the cross-slot extensional rheometer. The filament stretching rheometer uses an active feedback loop to control the imposed strain rate on a filament, allowing Hencky strains of around 7 to be reached. The cross-slot extensional rheometer uses optical birefringence patterns to determine the steady-state extensional viscosity from planar stagnation point flow. The two methods probe different strain-rate regimes and in this paper we demonstrate the agreement when the operating regimes overlap and explore the steady-state extensional viscosity in the full strain-rate regime that these two complimentary techniques offer. For long-chain branched materials, the cross-slot birefringence images show a double cusp pattern around the outflow centre line (named W-cusps). Using constitutive modeling of the observed transient overshoot in extension seen in the filament stretching rheometer and using finite element simulations we show that the overshoot explains the W-cusps seen in the cross-slot extensional rheometer, further confirming the agreement between the two experimental techniques. © 2013 The Society of Rheology.

Stress-optical measurements at a flow stagnation point in confined geometries such as the cross-slot provide an elegant way to perform extensional testing for polymer melts. This technique is especially useful for samples which have a steady-state that cannot be reached (easily) in standard elongational rheometry, for example, highly branched polymers which show a non-homogeneous deformation that occurs in stretching experiments for Hencky strains above 4. In contrast to filament stretching, the cross-slot provides one point at which steady-state extensional flow may be sustained indefinitely. In this study, a Cambridge multi-pass rheometer [Coventry, K. D., and M. R. Mackley, J. Rheol. 52, 401-415 (2008)] is used to generate planar elongational flow in a cross-slot geometry for different polyethylene melts. The experimental results are compared to finite element flow simulations using the multi-mode Pompom constitutive equations. The steady-state elongational viscosity at the stagnation point is computed from the flow-induced stress birefringence and the strain-rate determined from numerical calculations of the flow field. We apply this technique to a range of different branched high- and low-density polyethylene melts. This demonstrates both the effectiveness of this technique and shows how the stress distribution in a complex flow depends on molecular structure. Cross slot extensional rheometry therefore provides a very promising technique for parameterizing molecular constitutive equations for LCB melts. © 2011 The Society of Rheology, Inc.