Search

The effects of shielding gas composition on the properties and microstructure of single pass weld metals produced by GMA (gas metal arc) groove welding of 950 MPa class steel plates have been investigated. The shielding gas employed was a mixture of argon (Ar) and carbon dioxide (CO2) (0–25%), and the weld heat input was ∼3 kJ mm. With increasing CO2 content, the hardness of the weld metal decreased from 380 HV to 280 HV, and the absorbed energy of the Charpy impact test decreased from 130 J to 90 J. The microstructures of the weld metal, consisting primarily of low carbon martensite and carbide free bainite, became more bainitic as the CO2 content of the shielding gas was increased. It was also found that the MA constituent, embrittling microstructure, was formed in the granular bainitic area, the volume fraction of which increased with the CO2 content of the shielding gas. [ABSTRACT FROM AUTHOR]

A shielding gas composition-controlled (SGC) welding process has been developed in which shielding gas composition changes periodically. This welding process has been successfully developed on the basis of computer simulation. A simulation model incorporating periodic change of shielding gas composition has been proposed and verified by welding experiments and observation of wire tip behaviour. In order to change shielding gas composition effectively, CO2 gas is locally and periodically introduced into Ar + 2%O2 shielding gas. As a result, CO2 and MIG arcs occur periodically during welding and the arc pole strongly oscillates over the groove wall. Oscillation control of the arc pole can be achieved by this shielding gas composition-controlled method. This newly developed welding system makes it possible to perform stable welding in narrow V-grooves and excellent welding joints are obtained with good fusion. [ABSTRACT FROM AUTHOR]