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The use of conductive polymer composites (CPCs) for strain sensing applications has attracted intense interest lately. The stability and sensitivity of resistivity -- strain behaviour are thought to be important issues, but systematic investigations are missing. Herein, the resistivity -- strain behavior in terms of stability and sensitivity of CPCs based on poly(styrene-butadiene-styrene) (SBS) containing multiwalled carbon nanotubes (MWCNTs) are studied. It is demonstrated that the preparation method has an important influence on the resistivity -- strain behavior of these CPCs. Under linear uniaxial strain, the sensitivity increases with decreasing filler content for both composites, showing higher strain sensitivity near the percolation threshold. Moreover, a higher and wider range of sensitivities is obtained for SBS/MWCNT composites from melt mixing. Under dynamic strain, resistivity downward drifting and shoulder peaks are shown for composites from melt mixing, while linear relationships and reversible resistivity in every cycle are observed for composites from solution mixing, showing good electromechanical consistency, stability and durability. From the TEM, rheology, SEM, SAXS, Raman microscopy and analytical modeling studies, the difference in morphology is thought to be responsible for such resistivity -- strain behavior. As more disordered and less densely packed conductive networks in melt-mixed CPCs are more easily destroyed under strain, evenly distributed and densely packed networks in solution mixed CPCs are more stable during cyclic stretching. Finally, human knee motions have been detected using these CPCs, demonstrating a potential application of these CPCs as movement sensors. [ABSTRACT FROM AUTHOR]

The resistivity-strain behavior of conductive polymer composites (CPCs) has gained intense interest due to its importance for various applications. The resistivity of CPCs often increases substantially and linearly under strain. To achieve constant resistivity under strain, a large filler content and special network configuration are often required. And a tunable step-wise resistivity-strain behavior has yet to be reported. Herein, a new method combining polymer blends and pre-stretching is introduced to modify the resistivity-strain behavior of CPCs based on thermoplastic polyurethane (TPU)/polyolefin elastomer (POE) with multi-walled carbon nanotubes (MWCNTs) selectively incorporated in the TPU phase. Depending on the compositions of blends and the intensity of pre-stretching, various interesting resistivity-strain behaviors have been achieved. The resistivity can be either linearly increasing or constant. Interestingly, two-stepwise resistivity-strain behavior has been achieved, with first an increase then a constant value. To understand this unique phenomenon, the phase morphology and conductive network structure are systematically characterized. It is observed that the orientation of MWCNTs is strongly correlated with overall resistivity. Finally, a mechanism involving fibrillization and "slippage" between conductive phases is proposed to explain the resistivity-strain dependency. This study provides guidelines for the preparation of high performance strain sensors as well as stretchable conductors. [ABSTRACT FROM AUTHOR]