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Non-destructive evaluation methods for timber stiffness are gaining increased interest as an alternative to static testing since they can be fast, cost-effective, and transportable, as well as non-destructive. The objective of this study was to evaluate the accuracy and limitations of a newly developed smartphone application (SMART THUMPER™) for the nondestructive evaluation of timber stiffness properties. The study determined the effect of the length, density (species), and cross-section sizes of the timber samples on the stiffness results. The results were compared to beam identification by non-destructive grading (BING©), an existing commercial non-destructive testing technology for evaluating the mechanical quality of wood and other materials. It was found that the application can be used to reliably estimate the stiffness of various timber products with a resonance frequency value below 2000 Hz. Frequencies greater than 2000 Hz were found to induce errors due to the smartphone microphone, which is engineered to acquire a lower frequency range. A reliability matrix providing an indication of the accuracy of SMART THUMPER™ estimation was presented, which may also prove useful in selecting appropriate sample lengths prior to testing. The sample length or dimensions can be manipulated to lower the frequency, and hence, to improve the results. [ABSTRACT FROM AUTHOR]

The successful manufacturing of glulam from several important Australian commercial timbers is quite challenging due to difficulties in gluing. Improvements in adhesive bond performance of spotted gum, Darwin stringybark, and southern pine timber have been achieved using alternative pre-gluing surface machining methods, e.g., face milling and sanding-post planing, when compared to conventional planing methods. In order to improve the understanding of the effects that different surface machining methods have on adhesive bond performance, this study used micro X-ray computed tomography and microscopy to assess key adhesive bond criteria. There was a considerable loss in the amount of adhesive after the wet and dry test cycles for all species. There was also an extremely high frequency of voids in the glue lines for all species, which would negatively impact bond strength and durability. Face mill prepared timber boards resulted in thicker glue lines and greater resistance to adhesion loss, compared to boards prepared via planing. For the two hardwood species, face milling also resulted in greater adhesive penetration; however, for southern pine, there were no significant differences in adhesive penetration between the three surface machining treatments. Adhesive penetration was much deeper in southern pine compared to spotted gum and Darwin stringybark. [ABSTRACT FROM AUTHOR]

Over half of the large African mahogany plantation estate in northern Australia has reached the mid-point of the target rotation length of 20 to 25 years. As such, there is increasing interest in understanding the potential volume and grade qualities recovered from these young trees using different processing methods. The objective of this study was to compare the recovery rates and product grade quality for rotary veneer using spindleless lathe technology and sawn boards using traditional sawing techniques. Net veneer recovery ranged between 42% and 55% of log volume, with most veneers being limited to D-grade. Compression, surface roughness, and grain breakout were the most prominent defects limiting veneer grade. The sawn-dried-dressed recovery was low, with less than 20% of the log volume representing a potential saleable product. The small log diameter combined with defects including wane, heart shake, pith, and knots reduced the potential recovery. A high presence of sawn board distortion was observed that negatively impacted the efficiency of sawn timber processing along with product recovery. While low, the recovery of veneers and sawn timber from young African mahogany was like other young plantation grown hardwoods. [ABSTRACT FROM AUTHOR]

Darwin stringybark (Eucalyptus tetrodonta) is one of Northern Australia's most important commercial forest resources. The wood exhibits desirable wood properties including high strength, natural durability, and visual appeal. The production of engineered wood products (EWPs) such as glulam from this resource represents a significant commercial opportunity for the timber industry in northern Australia. However, a major challenge to overcome is the achievement of satisfactory glue bond performance. This study evaluated the effects of different surface machining preparations, adhesive types, and curing temperatures on the bonding characteristics of Darwin stringybark. The pre-gluing surface machining method significantly influenced the timber wettability, roughness, permeability and tensile shear strength of adhesive bonds. Planing resulted in the lowest wettability, roughness, and permeability, while bonded planed samples produced the poorest tensile shear strength. Alternative surface machining methods including face milling and sanding post-planing were shown to significantly improve the timber wettability, roughness, and permeability, and also to increase the tensile shear strength of bonded samples. The resorcinol formaldehyde adhesive resulted in slightly improved tensile shear strength in most cases compared to the polyurethane adhesive. There was no significant improvement in tensile shear strength with the use of elevated temperature curing. [ABSTRACT FROM AUTHOR]

Southern pine and spotted gum are two of Australia's most important locally produced commercial timbers. However, internationally, they are amongst the most problematic species to glue cost-effectively, especially for sawn-laminate-based structural engineered wood products, such as glulam and cross-laminated timber. This study investigated the efficacy of different pre-gluing wood surface machining preparations on the tensile shear strength of lap shear samples prepared from both species. Surface machining methods tested included planing, face milling, and sanding post-planing with 40 and 80 grit sandpaper. Wood face milling is not currently used commercially in Australia and has not previously been adequately tested on Australian commercial timbers to improve wood adhesion. Planing is currently the most common method used internationally for preparing wood surfaces for gluing. For both species, face milling with fast feed speed (45 m/min), slow cutter speed (57 m/s), and sanding treatments post-planing resulted in significantly higher tensile shear strength compared to planing for lap shear samples that had been subjected to an accelerated weathering process. Performance differences in tensile shear strength between surface machining methods are likely to be related to the effects of these machining methods on surface roughness, fibrillation, and sub-surface cell damage. [ABSTRACT FROM AUTHOR]

Drying has a major impact on the viability of sawn timber production, particularly through its influence on productivity, energy usage, and product quality. Traditionally, plantation-grown southern pine structural grade timber from Australia has been dried using high temperature (≥ 180 °C) conventional batch kilns. However, the Australian industry is showing increasing interest in continuous drying kilns because of reported cost savings and potential improvements in product quality. This study investigated the differences between continuous drying and conventional drying schedules on the radial permeability, wettability, gluability, and treatability of southern pine timber from Queensland plantations. The high temperature drying resulted in significantly lower liquid permeability compared to low temperature drying; however, there were no significant differences between drying schedules for gas permeability. For combined wood surface and core data, there were no significant differences in liquid permeability between low temperature drying and continuous drying or between continuous drying and high temperature drying schedules. For earlywood after surface machining, continuous drying resulted in the greatest wettability (based on K-values), whereas for latewood after surface machining, low temperature drying produced the greatest wettability. Earlywood had greater wettability compared to latewood. Continuous drying resulted in better gluability and treatability compared to conventional drying schedules. [ABSTRACT FROM AUTHOR]

Blended species plywood blocks comprising of 24 different veneer configurations of naturally durable white cypress pine and non-durable hoop pine were exposed to the subterranean termite Coptotermes acinaciformis in a field trial in Australia. Three thicknesses of cypress (1.8, 2.8, and 3.0 mm) and hoop pine (1.0, 1.5, and 3.0 mm) veneer were included. Blocks were assessed for termite damage using a visual damage rating and mass loss measurement. Blocks using all hoop pine veneers received substantial damage; however, blocks that had cypress face and back veneers had improved termite resistance, particularly for the 1.0-mm hoop pine core veneers. When cypress longbands were blended with hoop pine crossbands that created alternating layers, minimal damage was sustained in the hoop pine veneers; however, the damage increased with increasing hoop pine veneer thickness. All cypress veneers received essentially no termite damage, and cypress veneer thickness did not influence the severity of hoop pine veneer damage. The trial indicated that the plywood made with hoop pine core veneers, cypress pine face, and back veneers offered some termite resistance if the hoop pine veneer thickness was kept thin. Alternating cypress and hoop pine further improved the termite resistance. [ABSTRACT FROM AUTHOR]

Wood-based mass-panels (WBMP) are emerging as an attractive construction product for large-scale residential and commercial construction. Australia is following the lead of Europe and North America with several recent projects being completed using predominately crosslaminated timber panels (CLT). These sawn timber-based panels offer some key advantages to the construction and sawmilling industry. However, veneer-based mass-panel (VBMP) systems could offer additional benefits including the more efficient use of the available forest resources to produce WBMPs that have equivalent to superior performance to CLT. Research to confirm the expected technical viability of veneer-based systems is required. VBMPs could provide a valuable contribution, alongside CLT, to the Australian timber products market. [ABSTRACT FROM AUTHOR]

Information to support efficient log procurement decisions based on log cost as well as volume and value of veneer produced from log volume is scarce. The objective of this study was to systematically investigate the effect of log dimensions and geometry (small-end diameter under bark (SEDUB), taper, sweep, and ovality) on the recovery of marketable veneer from log volume, and to produce a metric to support efficient log procurement decisions. The metric developed was the maximum that could be paid for mill-delivered logs of a specific log geometry (MDLCmax) while attaining a target gross margin. In decreasing order of impact on the net recovery of marketable veneer from log volume, the log characteristics were sweep, SEDUB, taper, and ovality. In an Australian case study, log dimensions and geometry were found to substantially affect MDLCmax. Relative to a 2.6-m cylindrical log, taper of 0.01 m/m of log length decreased MDLCmax $10/m3 and sweep of 0.01 m/m of log length decreased MDLCmax $20/m3. This metric is useful for supporting log procurement decisions of the timber industry. [ABSTRACT FROM AUTHOR]

Rotary veneers from spotted gum (Corymbia citriodora) and white cypress pine logs (Callitris glaucophylla) recovered from the native forest in Queensland, as well as Queensland plantation hoop pine (Araucaria cunninghamii) logs were used to manufacture LVL products following six different lay-up strategies including blended species LVL. The different lay-up strategies were to determine the opportunities for improving the mechanical performance of plantation softwood LVL by including native forest veneers. The manufactured products were evaluated for their bending performance, tension, bearing strength perpendicular to the grain, and longitudinal-tangential shear strength. The all-spotted gum LVL showed superior performance in all testing compared to other construction strategies. Blending even a small amount of spotted gum veneer with plantation hoop pine veneer resulted in improved mechanical performance, especially in flatwise bending. Opportunities exist to develop more optimised construction strategies that target specific product performances while optimising the use of the variable veneer qualities generated from log processing. [ABSTRACT FROM AUTHOR]

Spindleless lathes have shown great potential for the efficient conversion of small native forest logs in Australia. However, a major impediment to the further commercial adoption of this processing approach for native forest small-diameter logs is the absence of reliable and available data on the quantities of logs possibly available and suitable for this purpose. This study undertaken in hardwood and white cypress pine (Callitris glaucophylla) native forests and at sawmills in Queensland, Australia, demonstrated that there are potentially substantial quantities (up to 10.5 m³ per hectare of Crown native hardwood, 14 m³ per hectare of private forest hardwood and 75,000 m³ per year of Crown white cypress pine) logs suitable for spindleless lathe rotary veneer processing. However, access to and utilization of these logs will depend on many factors including accommodating Government policies and log supply agreements; potential alterations in the code of practice for native forest harvesting, silviculture, tree marking and sales practices; diversion of logs from other uses; and development of appropriate log specifications. [ABSTRACT FROM AUTHOR]

The main objective of this study was to investigate the key mechanical properties of cross-banded laminated veneer lumbers (LVL-C) manufactured from blending veneers recovered from sub-optimal native forest spotted gum and plantation hoop pine logs. The recovered veneers were separated into three grades based on their dynamic modulus of elasticity (MOE). Additionally, the spotted gum veneers were visually graded to evaluate whether a relationship exists between the MOE-based and visual grades. In total, six 12-ply reference LVL and six mixed-species 12-ply LVL-C panels were manufactured and analyzed for (i) flatwise and edgewise bending performance; (ii) bearing and tension strength perpendicular to the grain; and (iii) longitudinal-tangential shear strength. Little correlation was found between MOE-based and visual grades for the spotted gum veneers. The LVL-C showed flatwise and edgewise MOE up to 24% and 13% lower, respectively, than the reference mixed-species LVL. The flatwise and edgewise modulus of rupture were up to 39% and 19% lower, respectively. On average, the tensile and bearing strengths of the LVL-C were considerably higher than the hoop pine LVL and mixed-species LVL, with the former being approximately three times higher. The manufactured LVL-C showed markedly higher bending properties and tensile strengths than commercial LVL-C products. [ABSTRACT FROM AUTHOR]

Currently there are limited markets in Australia for small-diameter native forest logs. This has resulted in much of this resource being underutilized and regarded as sub-optimal in quality and of low value. This is despite the fact that the wood properties are favorable for a wide range of highvalue products. Traditional processing approaches either have not been able to accommodate small-diameter logs or the resulting product recovery is too low for profitable production. Alternative processing approaches are necessary to enable the efficient recovery of wood from this resource in a form that is usable for high-value product manufacturing. Processing small-diameter spotted gum (Corymbia citriodora) and white cypress pine (Callitris glaucophylla) logs into rotary veneer using new spindleless veneering technology has been demonstrated to yield more acceptable recoveries compared with more traditional sawing approaches. The veneer processing approach was also found to be less impacted by the diameter than sawing, with more consistent recovery rates across the three small-diameter log groups included in this study. The resulting veneer, especially the spotted gum veneer, had visual qualities and mechanical properties well suited to the manufacturing of veneer-based engineered wood products. [ABSTRACT FROM AUTHOR]

Commercial interest in Australian hardwood plantations is increasing. The timber industry is investigating alternative supplies of forest resources, and the plantation growing industry is eager to explore alternative markets to maximize financial returns. Identifying suitable processing strategies and high-value products that suit young, plantation-grown hardwoods have proven challenging; however, recent veneer processing trials using simple veneer technology have demonstrated more acceptable recoveries of marketable products. The recovered veneers have visual qualities that are suitable for structurally-based products; however, the mechanical properties of the veneer are largely unknown. Veneers resulting from processing trials of six commercially important Australian hardwood species were used to determine key wood properties (i.e., density, dynamic modulus of elasticity (MoE), and specific MoE). The study revealed that a wide variation of properties existed between species and also within species. Simple mathematical modeling, using sigmoidal curves, was demonstrated to be an effective method to model the evolution of key wood properties across the billet radius and along the resulting veneer ribbon with benefits for tree breeders and processors. [ABSTRACT FROM AUTHOR]

Substantial quantities of senile coconut palms are present in plantations within the Asia-Pacific region. Once coconut palms become over-mature, their production of traditional products, such as coconuts, significantly decreases, resulting in profitability challenges for farmers. Presently, few profitable markets exist for over-mature, senile coconut palms. Using the coconut palm stem in composite or engineered wood products could, however, provide an attractive alternative. Due to some of its unique characteristics, a processing system able to recover wood from the highdensity zone near the stem periphery is desirable. A series of rotary veneer laboratory trials were undertaken to establish fundamental benchmark lathe settings and veneering characteristics for coconut palm stems. Different pressure bar configurations, billet pre-treatment temperatures, and veneer thicknesses were tested, and the resulting cutting forces and veneer quality were assessed. Optimal setting recommendations for peeling coconut wood are provided. [ABSTRACT FROM AUTHOR]

The processing of Australian plantation-grown Eucalyptus globulus and E. nitens into rotary veneer was shown to produce acceptable recoveries. Three plantation sites for each species were sampled. Silvicultural treatments (thinning and pruning) and growing environments varied between sites. Graded veneer recoveries were dominated by Dgrade veneer across all six sites. Variation between the E. nitens sites was evident, with recoveries differing between sites reflecting silvicultural treatments. However, only minimal variation in recovery was shown between the E. globulus sites. The presence of similar levels of defects across all E. globulus sites indicates that the intensive silvicultural management at one site studied was not effective in the production of clear wood, and may possibly have adversely affected grade recovery. Veneer value analysis demonstrated only minimal differences between E. globulus sites. More variation was observed in the E. nitens value analysis; however, intensive silvicultural management implemented did not necessarily result in higher veneer value. [ABSTRACT FROM AUTHOR]

Processing Australian hardwood plantations into rotary veneer can produce more acceptable marketable product recoveries compared to traditional processing techniques (e.g. sawmilling). Veneers resulting from processing trials from six commercially important Australian hardwood species were dominated by D-grade veneer. Defects such as encased knots, gum pockets, gum veins, surface roughness, splits, bark pockets, and decay impacted the final assigned grade. Four grading scenarios were adopted. The first included a change to the grade limitations for gum pockets and gum veins, while the second investigated the potential impact of effective pruning on grade recovery. Although both scenarios individually had a positive impact on achieving higher face grade veneer qualities, the third and fourth scenarios, which combined both, had a substantial impact, with relative veneer values increasing up to 18.2% using conservative calculations (scenario three) or up to 22.6% (scenario four) where some of the upgraded veneers were further upgraded to A-grade, which attracts superior value. The total change in veneer value was found to depend on the average billet diameter unless defects other than those relating to the scenarios (gum or knots) restricted the benefit of pruning and gum upgrading. This was the case for species prone to high levels of growth stress and related defects. [ABSTRACT FROM AUTHOR]

The Australian hardwood plantation industry is challenged to identify profitable markets for the sale of its wood fibre. The majority of the hardwood plantations already established in Australia have been managed for the production of pulpwood; however, interest exists to identify more profitable and value-added markets. As a consequence of a predominately pulpwood-focused management regime, this plantation resource contains a range of qualities and performance. Identifying alternative processing strategies and products that suit young plantation-grown hardwoods have proved challenging, with low product recoveries and/or unmarketable products as the outcome of many studies. Simple spindleless lathe technology was used to process 918 billets from six commercially important Australian hardwood species. The study has demonstrated that the production of rotary peeled veneer is an effective method for converting plantation hardwood trees. Recovery rates significantly higher than those reported for more traditional processing techniques (e.g., sawmilling) were achieved. Veneer visually graded to industry standards exhibited favourable recoveries suitable for the manufacture of structural products. [ABSTRACT FROM AUTHOR]