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Under the controversial concern of using virgin fibers in hygiene tissue products, mostly Bleached Eucalyptus Kraft (BEK) and Northern Bleached Softwood Kraft (NBSK), consumers are responding by purchasing selflabeled sustainable products. As of today, there are no established sustainability reported results to inform consumers about the carbon footprint of hygiene tissue. To fill this gap, this study used Life Cycle Assessment to evaluate the environmental impacts across the supply chain (cradle to gate) to produce Premium and Ultra grades of bath tissue, including the production of feedstock, pulp production, and tissue production stages, with focus on Global Warming Potential (GWP). The results showed that one air-dried metric ton (ADmt) of BEK pulp had an associated GWP of 388 kgCO2eq, whereas one ADmt of NBSK pulp presented values ranging between 448 and 596 kgCO2eq, depending on the emissions allocation methodology used. It was estimated that the GWP of one finished metric ton of tissue weighted average could range from 1,392 to 3,075 kgCO2eq depending on mill location, electricity source, and machine technology. These results provide an understanding of the factors affecting the environmental impact of hygiene tissue products, which could guide manufacturers and consumers on decisions that impact their carbon footprint. [ABSTRACT FROM AUTHOR]

The hygiene tissue industry has an extensive global market that is quickly growing. Market research has indicated that softness is one of consumers' most highly desired properties. For certain hygiene tissue products (specifically bath tissue), this property can influence prices. A better understanding of the science of softness would allow companies to engineer soft tissue more economically and efficiently. Softness is a subjective perception related to physical aspects that make it challenging to express and measure. Human handfeel panel testing, which ranks the specimens through physical tests, has been recognized as the most reliable method to measure tissue softness. Much effort has been expanded in correlating the panel test results with some measurable properties. In this regard, equipment has been recently developed by combining several different mechanical, surface, and acoustic properties to characterize softness. In comparison with panel tests, these instruments (e.g., tissue softness analyzer) have been found to give equivalent softness metrics. A combination of materials selection and manufacturing operations are used to create softer tissue sheets. This paper reviews the sensation of softness as perceived by the human touch, techniques for measuring softness, the influence of fiber on softness, manufacturing techniques, and additives used for softness enhancement. [ABSTRACT FROM AUTHOR]

This study aims to examine how organizations in the bio-based industry perceive risks and perform risk analysis within the capital investment decision-making process. More specifically, this study aims to assess sources of uncertainty commonly considered, identify tools and methods used for risk assessment, and understand how risk analysis is considered in capital budgeting. Eighty-six respondents were electronically surveyed on practices for capital investment risk analysis, including C-suite and upper management from different organization sizes and segments in the bio-based industry. It was found that some forms of risk analysis are utilized either in project assessment and/or for decision making by most respondents; however, qualitative and deterministic assessment practices dominate over probabilistic methods. In addition, risk assessment is most commonly performed in the later stages of a project, with less than 50% of adoption at the earlier stages. Overall, the main sources of uncertainties considered when performing risk assessment are financial, market and sales, and technology, with competition being considered mostly by upper management levels. Additionally, consistent with previous studies in other industry sectors, Internal Rate of Return, Return on Investment, and Net Present Value are the preferred financial indicators used to evaluate capital investments. [ABSTRACT FROM AUTHOR]

The relationship between the types of pulp, the tissue making technologies, and shelf price of bath tissue was evaluated for the North American market. Twenty-four market tissue samples (representing approximately 80% of the current market offering) were sourced and analyzed along with their nationwide price information. Pulp composition, drying technologies, market share, sustainability advertising, and tissue properties were evaluated. Tissue properties, including softness, ball burst strength, water absorbency, density, tensile strength, and tensile modulus were measured. Among all the drying technologies, creped through-air dry (CTAD) and creped through-air dry belt (CTADB) seemed to improve tissue softness most. The UCTAD maximized tissue bulk by drying the tissue web solely using a through-air (TAD) cylinder. Tissue samples with freeness between 575 to 650 mL seemed to have their properties improved more significantly through advanced drying technologies. It was found that the retail prices of these bath tissues were directly related to softness, bulkiness, water absorbency, and basis weight. A mathematical model was conducted to predict the retail price of bath tissue (based on product performance and attributes). This paper also identified the effect of “sustainability” on the retail price. [ABSTRACT FROM AUTHOR]

A comparison among ten market pulps at a laboratory scale using uncreped tissue handsheets was performed to study the performance of wood and non-wood pulps for tissue manufacturing, evaluate what fiber features are desired for a specific tissue property, and determine how non-wood pulps can be used to replace or complement wood pulps in tissue products. A characterization of the fiber morphology and handsheet properties (softness, water absorbency, and strength) was performed at different mechanical refining levels. The results showed that the fiber morphology had a major impact on tissue properties. Market pulps with a combination of long fibers, high coarseness, and low fines content can provide superior bulk and water absorbency. Short fibers with thin cell walls and low fines content can impart superior softness. Bleached bamboo soda pulp can replace hardwood and softwood pulps to provide an excellent combination of water absorbency and strength. Bleached bamboo soda pulp can also replace Northern bleached softwood kraft (NBSK) pulp to impart strength without sacrificing softness. Bleached and semi-bleached wheat straw soda pulps presented a similar combination of softness and strength as Southern bleached hardwood kraft (SBHK) pulp. The wheat straw pulps can be used to replace deinked pulp (DIP) pulp to impart intermediate levels of water absorbency and strength. [ABSTRACT FROM AUTHOR]

Softness, as a subjective perception, is difficult to define and quantify. For decades, panel tests have been used to judge differences in the softness of hygiene tissue samples. Panel tests can be a time-consuming and expensive process. A number of protocols have been developed to quantify the physical properties of tissues associated with softness. The Tissue Softness Analyzer (TSA) by Emtec has gained popularity in characterizing the physical properties of tissues associated with softness. The instrument was designed with softness in mind and attempts to simulate the touch of the human hand. There is currently no comprehensive study that compares the results from a TSA and human panel. In this work, panel tests were used to validate the performance of the TSA with bath tissue. It was determined that one component of the TSA measurements (TS7) linearly correlated with the panel results. Among all of the algorithms available for use with the TSA, the TP2 algorithm most accurately predicted the panel scores. The TSA performed better in predicting the softness of the samples that were dried with a conventional wet press or creped-through air-dryer. [ABSTRACT FROM AUTHOR]

This study aimed to identify the performance properties that drive the shelf price of kitchen paper towels and evaluate whether sustainability is an important driver for pricing. Nineteen products were compared according to their performance (softness, absorbency, and strength), technology, and fiber morphology. Metrics to rank the products in different grades (economy, premium, and ultra) according to their performance were provided. A multiple linear regression showed that absorbency and softness are the most significant properties used to predict the price. Market data indicates that there is a segment of consumers willing to pay a premium price for products marketed as "sustainable", even though their performance is comparatively inferior to the majority of the samples. Sustainable products are up to 85% more expensive than regular products. The metrics obtained in this work can contribute to improvement in market transparency, and aid companies in deciding strategies for product development and new investments. [ABSTRACT FROM AUTHOR]

This literature review aims to provide a systematic analysis of studies on the financial aspects of producing torrefied biomass and torrefied pellets. There are substantial differences in the specific technologies, operating conditions, scale of the demonstration, and properties of biomass feedstock. There is a lack of reports that consider the entire supply chain, which is required for an understanding of the high-cost steps. To obtain a robust view of the torrefaction processes' financial prospects the authors have used both peer-reviewed and non-peer-reviewed papers that allowed the researchers to include thirty-one papers in this analysis. All these studies establish that the prices of the biomass and the final torrefied product are critical. The product yield and caloric content, which are related to pricing, were also key financial drivers. The lower freight costs due to high-energy density of the torrefied pellets was recognized and calculated, but some other benefits were not quantified. There is a need for a detailed and flexible torrefaction financial model that includes variations in financial assumptions and biomass properties. Given the uncertainty around many specific steps, there is value in including stochastic tools in these financial analyses. [ABSTRACT FROM AUTHOR]

Early-stage evaluation of biofuel and bioproduct technologies is extremely complicated and involves many disparate feasibility criteria, including technical, financial, environmental, logistic, legal, social, and other aspects. Problems can arise for decision-makers when evaluating renewable technologies at this early stage due to bias, shifting preferences or priorities, occurrence of trade-offs, and decision-making complexity. Thus, a method is needed for evaluating disparate, typically non-comparable criteria concurrently. In Part 1 of this research, cradle-tograve environmental LCA was conducted for biomass delivery to a biosugar refinery using Ecoinvent v2.2 data and the TRACI 2 impact assessment method for midpoint impacts. Biomass availability, delivered cost, sugar yield, transportation distance, harvestable months per year, and other aspects of supply chain feasibility were measured for eighteen feedstock biomass types. In Part 2, stochastic multi-attribute analysis (SMAA) was used alongside LCA to develop an environmental preference single-score probability distribution function for feedstock alternatives. Weighted single-scoring and ranking, using multi-criteria decision-making analysis (MCDA), was conducted considering five criteria of biomass supply feasibility: biomass delivered cost, biosugar yield, harvestable months, transport distance, and environmental preference single-score. Corn was shown to cost the most, followed by switchgrass and U.S. primary forest products. Transport distance was found to be highest for residues due to low yield per acre and low covered area. Results of MCDA show that Brazilian eucalyptus and Malaysian empty fruit bunch biomass types were consistently preferred relative to other biomass types. In the U.S., Genera biomass sorghum is most holistically preferred. It is shown that SMAA is helpful for translating LCA data for decision science. It was shown that MCDA can be useful for early-stage biorefinery technology commercialization decision-making, using the novel decision science tool described herein. [ABSTRACT FROM AUTHOR]

The European Union's Renewable Energy Directive has led many electricity producers in Europe to use wood pellets in place of fossil fuels. North America has become one of the primary suppliers of wood pellets to Europe. This paper critically examines literature, economic models and data, as well as the supply chain and country risk factors, related to wood pellet production to anticipate where North and South American pellet mills should be built to meet Europe's demand. Canada, the United States, and Brazil maintain the largest natural forest area, planted forest area, and industrial roundwood production; however, South American countries achieve faster plantation growth rates. The World Bank's Logistic Procurement Index and IHS's Country Risk Index were used to score and rank countries' investment climates, based on their supply chain and risk factors. In this regard, the United States, Canada, and Chile performed best, in contrast to Venezuela, Bolivia, and Ecuador. When considering both wood supply and investment climates, the United States, Canada, and Chile were the most attractive countries to build a pellet mill, while countries, such as Argentina, Brazil, Colombia, Paraguay, and Peru present significant trade-offs between having significant wood resources and riskier investment climates. [ABSTRACT FROM AUTHOR]

Chemical production from crude oil represents a substantial percentage of the yearly fossil fuel use worldwide, and this could be partially offset by renewable feedstocks such as woody biomass and energy crops. Past techno-economic and environmental analyses have been conducted for isolated feedstocks on a regional or national scope. This study encompasses complete supply chain logistics analysis, delivered cost financial analysis, national availability, and environmental life cycle assessment (LCA) for 18 selected cellulosic feedstocks from around the world. A biochemical conversion route to monomeric sugars is assumed for estimated sugar yields and biosugar feedstock cost analysis. US corn grain was determined to have the highest delivered cost, while rice hulls in Indonesia resulted in the lowest cost of the feedstocks studied. Monomeric sugar yields from literature ranged from 358 kg BDMT-1 for US forest residues to 700 kg BDMT-1 for corn syrup. Environmental LCA was conducted in SimaPro using ecoinvent v2.2 data and the TRACI 2 impact assessment method for mid-point impacts cradle-to-incoming biorefinery gate. Carbon absorption during biomass growth contributed most substantially to the reduction of net global warming potential. Rice hulls and switchgrass resulted in the highest global warming potential, followed closely by corn and Thai sugarcane bagasse. Contribution analysis shows that chemical inputs such as fertilizer use contribute substantially to the net environmental impacts for these feedstocks. [ABSTRACT FROM AUTHOR]

The financial and environmental performance of the National Renewable Energy Lab's (NREL) thermochemical and biochemical biofuel conversion processes are examined herein with pine, eucalyptus, unmanaged hardwood, switchgrass, and sweet sorghum. The environmental impacts of the process scenarios were determined by quantifying greenhouse gas (GHG) emissions and TRACI impacts. Integrated financial and environmental performance metrics were introduced and used to examine the biofuel production scenarios. The thermochemical and biochemical conversion processes produced the highest financial performance and lowest environmental impacts when paired with pine and sweet sorghum, respectively. The high ash content of switchgrass and high lignin content of loblolly pine lowered conversion yields, resulting in the highest environmental impacts and lowest financial performance for the thermochemical and biochemical conversion processes, respectively. Biofuel produced using the thermochemical conversion process resulted in lower TRACI single score impacts and somewhat lower GHG emissions per megajoule (MJ) of fuel than using the biochemical conversion pathway. The cost of carbon mitigation resulting from biofuel production and corresponding government subsidies was determined to be higher than the expected market carbon price. In some scenarios, the cost of carbon mitigation was several times higher than the market carbon price, indicating that there may be other more cost-effective methods of reducing carbon emissions. [ABSTRACT FROM AUTHOR]

Financial, environmental, and supply chain analyses of empty fruit bunch (EFB) biomass are needed for the development of a sustainable green chemicals industry in Malaysia. Herein, holistic analysis of the supply system and EFB life cycle cradle-to-gate are analyzed in an effort to make recommendations for the commercial-scale collection and delivery of EFB from crude palm oil (CPO) extraction facilities to biorefineries in Malaysia. Supply chain modeling tracked inputs and outputs for financial analysis. The openLCA software was used for life cycle assessment (LCA). Allocation scenarios were used to explore the impact of accounting methodologies on the competitiveness of EFB compared to other feedstocks. Sensitivity analysis on the effect of transportation distance, emission flows, and allocation methods on resulting environmental impacts were conducted. The No Burden, Economic, and Mass allocation scenarios resulted in -1629, -1619, and -1474 kg CO2-eq. BD tonne-1 EFB global warming impacts (GW), respectively. Delivered cost for EFB was calculated to be approximately 45 US$ BD tonne-1. Environmental burdens were sensitive to allocation scenario, covered area, and land use change. Delivered cost was sensitive to transport distance, covered area, and yield. It was shown that there is sufficient Malaysia EFB available for between 9 and 28 biorefineries, depending upon the scale of production. [ABSTRACT FROM AUTHOR]

The production of six regionally important cellulosic biomass feedstocks, including pine, eucalyptus, unmanaged hardwoods, forest residues, switchgrass, and sweet sorghum, was analyzed using consistent life cycle methodologies and system boundaries to identify feedstocks with the lowest cost and environmental impacts. Supply chain analysis was performed for each feedstock, calculating costs and supply requirements for the production of 453,592 dry tonnes of biomass per year. Cradle-togate environmental impacts from these modeled supply systems were quantified for nine mid-point indicators using SimaPro 7.2 LCA software. Conversion of grassland to managed forest for bioenergy resulted in large reductions in GHG emissions due to carbon uptake associated with direct land use change. By contrast, converting forests to cropland resulted in large increases in GHG emissions. Production of forest-based feedstocks for biofuels resulted in lower delivered cost, lower greenhouse gas (GHG) emissions, and lower overall environmental impacts than the agricultural feedstocks studied. Forest residues had the lowest environmental impact and delivered cost per dry tonne. Using forest-based biomass feedstocks instead of agricultural feedstocks would result in lower cradle-to-gate environmental impacts and delivered biomass costs for biofuel production in the southern U.S. [ABSTRACT FROM AUTHOR]

There has been great attention focused on the effects of first and second generation biofuels on global warming. The Energy Independence and Security Act (EISA) and the Renewable Fuel Standard (RFS) have mandated production levels and performance criteria of biofuels in the United States. The thermochemical conversion of biomass to ethanol shows potential as a biofuel production pathway. The objective of this research was to examine the alcohol yields and GHG emissions from the thermochemical conversion process for six different feedstocks on a gate-to-gate basis. GHG analyses and life cycle assessments were performed for natural hardwood, loblolly pine, eucalyptus, miscanthus, corn stover, and switchgrass feedstocks using a NREL thermochemical model and SimaPro. Alcohol yield and GHG emission for the hybrid poplar baseline feedstock conversion were 105,400 L dry metric ton-1 and 2.8 kg CO2 eq. per liter, respectively. Compared with the baseline, loblolly pine produced the highest alcohol yields, an 8.5% increase, and the lowest GHG emissions per liter of ethanol, a 9.1% decrease. Corn stover, due to its high ash content, had the lowest yields and the highest GHG emissions per liter of ethanol. The results were highly sensitive to the ash and water content of the biomass, indicating that biomass properties can significantly affect the environmental impact of the thermochemical ethanol conversion process. [ABSTRACT FROM AUTHOR]

There is increasing interest in replacing coal with woody biomass in co-firing plants for electrical power. A variety of pre-treatments can be used to make biomass more suitable for co-firing. This research presents a model that evaluates the delivered costs of various pre-treated biomass sources, electricity production costs, and constraints, and calculates a least cost mix. Results of the scenario presented indicate that wood chips are the most economical co-firing option for delivering biomass to direct-fired boilers. Apart from potential feeding and processing issues, the wood-chips options of forest residues present the lowest cost of electricity production for small-scale co-firing applications. From the options that will ensure minimum processing issues in the co-firing cycle, wood pellets from southern yellow pine represent the most economical choice. Based on coal displacement from the facility, torrefied wood pellets from southern yellow pine is a preferred option as compared to other choices evaluated. An alternative to torrefied wood pellets from southern yellow pine is dark torrefied Eucalyptus benthamii, providing similar electricity production costs while reducing coal utilization. [ABSTRACT FROM AUTHOR]

Torrefaction is the process of heating a material in the absence of oxygen, a pretreatment that represents a promising option for biofuels. Two eucalyptus species harvested in South Carolina, E. benthamii and E. macarthurii, were processed in a torrefier, and wood pellets were manufactured. Eucalyptus represents a promising biomass source in southern U.S. due to fast growth rates and the availability of cold-tolerant plantations. Analyses of moisture content, proximate and elemental composition, and net heating value of "light roasted" wood were assessed. The heating value of the eucalypts and pellets was enhanced by 19% (average), compared to the original material, while the moisture and volatiles content were drastically reduced. This reduction leads to an increase in the amount (w/w) of carbon, enhancing the energy content in the material. Thus, torrefaction is useful for improving the heating value of woody biomass, consuming little external energy due to recirculation and burning of gases for the process. The pellets showed increased energy density, providing improved properties for transportation and handling. [ABSTRACT FROM AUTHOR]

Biomass pretreatment by autohydrolysis uses hot-water to extract soluble components from wood prior to converting the woody residuals into paper, wood products, or fuel, etc. Mixed hardwood chips were autohydrolyzed in hot-water at 150, 160, 170, and 180 ºC, for 1 and 2 h. The tradeoff between fermentable sugar yield and caloric value of the residual solids was studied for a process that will be referred to as "value prior to combustion". The extracted liquid was treated with dilute sulfuric acid to break down sugar oligomers into fermentable monomers. Material balances were performed around autohydrolysis to evaluate the role of temperature and residence time on sugar production and residual solid heating value. The composition (sugars and byproducts) of the extracted liquid was determined. As the autohydrolysis temperature increased, the material balance became less precise, presumably due to more volatile byproducts being formed that were not quantified. More hemicelluloses were extracted from the wood by the hot water extraction process under higher temperature and longer residence time, but a greater degree of sugar degradation was also observed. After hot-water extraction the heating value of the solid residues was higher than the original wood. The total energy content of the residual solid after extraction ranged from 74 to 95% of the original energy content of the feed. [ABSTRACT FROM AUTHOR]

Supply chain and delivered cost models for seven feedstocks (loblolly pine, Eucalyptus, natural hardwood, switchgrass, Miscanthus, sweet sorghum, and corn stover) were built, simulating a supply of 453,597 dry tons per year to a biorefinery. Delivered cost of forest-based feedstocks ranged from $69 to $71 per dry ton. On the other hand, delivered cost of agricultural biomass ranged from $77.60 to $102.50 per dry ton. The total production area required for fast growing feedstocks was estimated as between 22,500 to 27,000 hectares, while the total production area for feedstocks with lower biomass productivity ranged from 101,200 to 202,300 hectares (corn stover and natural hardwood, respectively). Lower delivered cost per ton of carbohydrate and million BTU were found for loblolly pine, Eucalyptus, and natural hardwood. In addition, agricultural biomass had higher delivered costs for carbohydrate and energy value. [ABSTRACT FROM AUTHOR]

Green liquor pretreatment, a technology presently used worldwide in hundreds of kraft pulp mills, is proposed in this work as a potential pretreatment pathway for the efficient conversion of lignocellulosic biomass into ethanol. Mixed southern hardwood, eucalyptus, and loblolly pine were evaluated through process simulations in two investment scenarios: a greenfield mill scenario and a repurposing scenario, using existing kraft pulp mill assets for cellulosic ethanol production. Several advantages come with this concept: i) proven technology (both process and equipment), ii) chemical and energy recovery in place, iii) existing fiber supply chain, and iv) experienced labor force around the mill. Ethanol yields through enzymatic hydrolysis of pretreated fibers were highest in natural mixed hardwood and eucalyptus (280-285 liters of ethanol per dry ton of biomass) and lowest in loblolly pine (273 liters per dry ton of biomass). Natural hardwood and eucalyptus in the repurposing scenario form the most profitable combinations with an IRR of about 19%, mainly due to low capital expenditure (CAPEX) (per liter of ethanol), low enzyme costs, and higher ethanol yield (compared to loblolly pine). Production cost (in the repurposing scenario) was estimated at $2.51 per gallon of ethanol (or $0.66 per liter), cash cost at $2.14 gallon-1 (or $0.57 per liter), and CAPEX at $3.15 gallon-1 (or $0.83 per liter). Repurposing existing closed mills creates a potential alternative to ramp up in the task of producing alternative lignocellulosic biofuels. [ABSTRACT FROM AUTHOR]