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This paper presents the development and sensor applications of 3D-printed polymer optical fibers (POFs) using commercially available filaments. The well-known intensity variation sensor was developed using this fiber for temperature and curvature sensing, where the results indicate a linear response in the curvature analysis, with a coefficient of determination (R2) of 0.97 and sensitivity of 4.407 × 10−4 mW/∘, whereas the temperature response was fitted to an R2 of 0.956 with a sensitivity of 5.718 × 10−3 mW/∘C. Then, the POF was used in the development of a modal interferometer by splicing the POF in-between two single-mode fibers (SMFs), which result in a single-mode-multimode-single-mode (SMS) configuration. The such interferometer was tested for temperature and axial strain responses, where the temperature response presented a linear trend R2 of around 0.98 with a sensitivity of −78.8 pm/∘C. The negative value of the sensitivity is related to the negative thermo-optic coefficient commonly obtained in POFs. Furthermore, the strain response of the SMS interferometer showed a high sensitivity (9.5 pm/μϵ) with a quadratic behavior in which the R2 of around 0.99 was obtained. Therefore, the proposed approach is a low-cost, environmentally friendly and straightforward method for the production of highly sensitive optical fiber sensors.

This paper presents the development and application of a multiplexed intensity variation-based sensor system for multiplane shape reconstruction. The sensor is based on a polymer optical fiber (POF) with sequential lateral sections coupled with a flexible light-emitting diode (LED) belt. The optical source modulation enables the development of 30 independent sensors using one photodetector, where the sensor system is embedded in polydimethylsiloxane (PDMS) resin in two configurations. Configuration 1 is a continuous PDMS layer applied in the interface between the flexible LED belt and the POF, whereas Configuration 2 comprises a 20 mm length PDMS layer only on each lateral section and LED region. The finite element method (FEM) is employed for the strain distribution evaluation in different conditions, including the strain distribution on the sensor system subjected to momentums in roll, pitch and yaw conditions. The experimental results of pressure application at 30 regions for each configuration indicated a higher sensitivity of Configuration 1 (83.58 a.u./kPa) when compared with Configuration 2 (40.06 a.u./kPa). However, Configuration 2 presented the smallest cross-sensitivity between sequential sensors (0.94 a.u./kPa against 45.5 a.u./kPa of Configuration 1). Then, the possibility of real-time loading condition monitoring and shape reconstruction is evaluated using Configuration 1 subjected to momentums in roll, pitch and yaw, as well as mechanical waves applied on the sensor structure. The strain distribution on the sensor presented the same pattern as the one obtained in the simulations, and the real-time response of each sensor was obtained for each case. In addition, the possibility of real-time loading condition estimation is analyzed using the k-means algorithm (an unsupervised machine learning approach) for the clusterization of data regarding the loading condition. The comparison between the predicted results and the real ones shows a 90.55% success rate. Thus, the proposed sensor device is a feasible alternative for integrated sensing in movement analysis, structural health monitoring submitted to dynamic loading and robotics for the assessment of the robot structure.

This paper presents an analysis of the mechanical properties of different polymer optical fibers (POFs) at ultraviolet (UV) radiation conditions. Cyclic transparent optical polymer (CYTOP) and polymethyl methacrylate (PMMA) optical fibers are used in these analyses. In this case, the fiber samples are irradiated at the same wavelength, pulse time and energy conditions for different times, namely, 10 s, 1 min, 2 min and 3 min. The samples are tested in tensile tests and dynamic mechanical thermal analysis (DMTA) to infer the variation in the static and dynamic properties of such fibers as a function of the UV radiation condition. Furthermore, reference samples of each fiber (without UV radiation) are tested for comparison purposes. The results show a lower UV resistance of PMMA fibers, i.e., higher variation in the material features in static conditions (Young’s modulus variation of 0.65 GPa). In addition, CYTOP fiber (material known for its high UV resistance related to its optical properties) also presented Young’s modulus variation of around 0.38 GPa. The reason for this reduction in the moduli is related to possible localized annealing due to thermal effects when the fibers are subjected to UV radiation. The dynamic results also indicated a higher variation in the PMMA fibers storage modulus, which is around 30% higher than the variations in the CYTOP fibers when different radiation conditions are analyzed. However, CYTOP fibers show a smaller operational temperature range and higher variation in the storage modulus as a function of the temperature when compared with PMMA fibers. In contrast, PMMA fibers show higher variations in their material properties when subjected to oscillatory loads at different frequency conditions. Thus, the results obtained in this work can be used as guidelines for the influence of UV radiation in POFs not only for the material choice, but also on the limitations of UV radiation in the fabrication of the grating as well as in sensor applications at UV radiation conditions.

We developed a flexible support with embedded polymer optical fiber (POF) sensors for the assessment of human&ndash, robot interaction forces. The supports were fabricated with a three-dimensional (3D) printer, where an acrylonitrile butadiene styrene (ABS) rigid structure was used in the region of the support in which the exoskeleton was attached, whereas a thermoplastic polyurethane (TPU) flexible structure was printed in the region where the users placed their legs. In addition, fiber Bragg gratings (FBGs), inscribed in low-loss, cyclic, transparent, optical polymer (CYTOP) using the direct-write, plane-by-plane femtosecond laser inscription method, were embedded in the TPU structure. In this case, a 2-FBG array was embedded in two supports for human&ndash, robot interaction force assessment at two points on the users&rsquo, legs. Both FBG sensors were characterized with respect to temperature and force, additionally, the creep response of the polymer, where temperature influences the force sensitivity, was analyzed. Following the characterization, a compensation method for the creep and temperature influence was derived, showing relative errors below 4.5%. Such errors were lower than the ones obtained with similar sensors in previously published works. The instrumented support was attached to an exoskeleton for knee rehabilitation exercises, where the human&ndash, robot interaction forces were measured in flexion and extension cycles.

In an era of unprecedented progress in sensing technology and communication, health services are now able to closely monitor patients and elderly citizens without jeopardizing their daily routines through health applications on their mobile devices in what is known as e-Health. Within this field, we propose an optical fiber sensor (OFS) based system for the simultaneous monitoring of shear and plantar pressure during gait movement. These parameters are considered to be two key factors in gait analysis that can help in the early diagnosis of multiple anomalies, such as diabetic foot ulcerations or in physical rehabilitation scenarios. The proposed solution is a biaxial OFS based on two in-line fiber Bragg gratings (FBGs), which were inscribed in the same optical fiber and placed individually in two adjacent cavities, forming a small sensing cell. Such design presents a more compact and resilient solution with higher accuracy when compared to the existing electronic systems. The implementation of the proposed elements into an insole is also described, showcasing the compactness of the sensing cells, which can easily be integrated into a non-invasive mobile e-Health solution for continuous remote gait monitoring of patients and elder citizens. The reported results show that the proposed system outperforms existing solutions, in the sense that it is able to dynamically discriminate shear and plantar pressure during gait., This work is funded by FCT/MEC through national funds and when applicable co-funded by FEDER–PT2020 partnership agreement under the projects UID/EEA/50008/2013, within the WeHope (Cátia Tavares) and PREDICT (FCT-IT-LA) (Nélia Alberto) scientific actions, and 5G-AHEAD IF/FCT- IF/01393/2015/CP1310/CT0002 (Ayman Radwan). The financial support from FCT through the fellowships SFRH/BPD/101372/2014 (M. Fátima Domingues) and SFRH/BPD/109458/2015 (Carlos Marques) is also acknowledged. Anselmo Frizera-Neto acknowledges CAPES PGPTA (88887.095626/2015-01), CNPq (304192/2016-3) and FAPES (72982608, 80599230). Eduardo Rocon acknowledges the financial support from the XoSoft project at CSIC-UPM, Madrid-Spain, contract H2020-ICT24-2016-688175.

This paper presents a polymer optical fiber (POF)-based temperature sensor. The operation principle of the sensor is the variation in the POF mechanical properties with the temperature variation. Such mechanical property variation leads to a variation in the POF output power when a constant stress is applied to the fiber due to the stress-optical effect. The fiber mechanical properties are characterized through a dynamic mechanical analysis, and the output power variation with different temperatures is measured. The stress is applied to the fiber by means of a 180° curvature, and supports are positioned on the fiber to inhibit the variation in its curvature with the temperature variation. Results show that the sensor proposed has a sensitivity of 1.04 × 10−3 °C−1, a linearity of 0.994, and a root mean squared error of 1.48 °C, which indicates a relative error of below 2%, which is lower than the ones obtained for intensity-variation-based temperature sensors. Furthermore, the sensor is able to operate at temperatures up to 110 °C, which is higher than the ones obtained for similar POF sensors in the literature.