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The porous TiCO ceramic was synthesized through a one-step sintering method, utilizing phenolic resin, TiO2 powder, and KCl foaming agent as raw materials. Ni(NO3)2·6H2O was incorporated as a catalyst to facilitate the carbothermal reaction between the pyrolytic carbon and TiO2 powder. The influence of Ni(NO3)2·6H2O catalyst content (0, 5, 10 wt.% of the TiO2 powder) on the microstructure, compressive strength, and thermal conductivity of the resultant porous TiCO ceramic was examined. X-ray diffraction and X-ray photoelectron spectroscopy results confirmed the formation of TiC and TiO in all samples, with an increase in the peak of TiC and a decrease in that of TiO as the Ni(NO3)2·6H2O content increased from 0% to 10%. Scanning electron microscopy results demonstrated a morphological change in the pore wall, transforming from a honeycomb-like porous structure composed of well-dispersed carbon and TiC-TiO particles to rod-shaped TiC whiskers, interconnected with each other as the catalyst content increased from 0% to 10%. Mercury intrusion porosimetry results proved a dual modal pore-size distribution of the samples, comprising nano-scale pores and micro-scale pores. The micro-scale pore size of the samples minorly changed, while the nano-scale pore size escalated from 52 nm to 138 nm as the catalyst content increased from 0 to 10%. The morphology of the pore wall and nano-scale pore size primarily influenced the compressive strength and thermal conductivity of the samples by affecting the load-bearing capability and solid heat-transfer conduction path, respectively.

Porous functional graded ceramics (porous FGCs) offer immense potential to overcome the low mechanical strengths of homogeneously porous bioceramics used as bone grafts. The tailored manipulation of the graded pore structure including the interfaces in these materials is of particular interest to locally control the microstructural and mechanical properties, as well as the biological response of the potential implant. In this work, porous FGCs with integrated interface textures were fabricated by a novel two-step transfer micro-molding technique using alumina and hydroxyapatite feedstocks with varied amounts of spherical pore formers (0–40 Vol%) to generate well-defined porosities. Defect-free interfaces could be realized for various porosity pairings, leading to porous FGCs with continuous and discontinuous transition of porosity. The microstructure of three different periodic interface patterns (planar, 2D-linear waves and 3D-Gaussian hills) was investigated by SEM and µCT and showed a shape accurate replication of the CAD-designed model in the ceramic sample. The Young’s modulus and flexural strength of bi-layered bending bars with 0 and 30 Vol% of pore formers were determined and compared to homogeneous porous alumina and hydroxyapaite containing 0–40 Vol% of pore formers. A significant reduction of the Young’s modulus was observed for the porous FGCs, attributed to damping effects at the interface. Flexural 4-point-testing revealed that the failure did not occur at the interface, but rather in the porous 30 Vol% layer, proving that the interface does not represent a source of weakness in the microstructure.

Extreme weather phenomena are on the rise due to ongoing climate change. Therefore, the need for irrigation in agriculture will increase, although it is already the largest consumer of water, a valuable resource. Soil moisture sensors can help to use water efficiently and economically. For this reason, we have recently presented a novel soil moisture sensor with a high sensitivity and broad measuring range. This device does not measure the moisture in the soil but the water available to plants, i.e., the soil water potential (SWP). The sensor consists of two highly porous (>69%) ceramic discs with a broad pore size distribution (0.5 to 200 μm) and a new circuit board system using a transmission line within a time-domain transmission (TDT) circuit. This detects the change in the dielectric response of the ceramic discs with changing water uptake. To prove the concept, a large number of field tests were carried out and comparisons were made with commercial soil water potential sensors. The experiments confirm that the sensor signal is correlated to the soil water potential irrespective of soil composition and is thus suitable for the optimization of irrigation systems.

In this work, the gas-sensing functionality of porous ceramic bodies formed by the slip casting technique was studied using perovskite nanoparticles of an MSnO3 system (M = Ba, Ca, Zn) synthesized by a chemical route. The performance and reliability of the sensitive materials in the presence of different volatile organic compounds (acetone, ethanol, and toluene), and other gases (CO, H2 and NO2) were analysed. The ZnSnO3, BaSnO3, and CaSnO3 sensors showed sensitivities of 40, 16, and 8% ppm−1 towards acetone, ethanol, and toluene vapours, respectively. Good repeatability and selectivity were also observed for these gaseous analytes, as well as excellent stability for a period of 120 days. The shortest response times were recorded for the ZnSnO3 sensors (e.g., 4 s for 80 ppm acetone) with marked responses to low concentrations of acetone (1000 ppb). These results are attributed to the porosity of the sensitive materials, which favours the diffusion of gases, induces surface defects, and provides greater surface area and good sensitivity to acetone, as is seen in the case of ZnSnO3.

The porous TiCO ceramic was synthesized through a one-step sintering method, utilizing phenolic resin, TiO 2 powder, and KCl foaming agent as raw materials. Ni(NO 3 ) 2 ·6H 2 O was incorporated as a catalyst to facilitate the carbothermal reaction between the pyrolytic carbon and TiO 2 powder. The influence of Ni(NO 3 ) 2 ·6H 2 O catalyst content (0, 5, 10 wt.% of the TiO 2 powder) on the microstructure, compressive strength, and thermal conductivity of the resultant porous TiCO ceramic was examined. X-ray diffraction and X-ray photoelectron spectroscopy results confirmed the formation of TiC and TiO in all samples, with an increase in the peak of TiC and a decrease in that of TiO as the Ni(NO 3 ) 2 ·6H 2 O content increased from 0% to 10%. Scanning electron microscopy results demonstrated a morphological change in the pore wall, transforming from a honeycomb-like porous structure composed of well-dispersed carbon and TiC-TiO particles to rod-shaped TiC whiskers, interconnected with each other as the catalyst content increased from 0% to 10%. Mercury intrusion porosimetry results proved a dual modal pore-size distribution of the samples, comprising nano-scale pores and micro-scale pores. The micro-scale pore size of the samples minorly changed, while the nano-scale pore size escalated from 52 nm to 138 nm as the catalyst content increased from 0 to 10%. The morphology of the pore wall and nano-scale pore size primarily influenced the compressive strength and thermal conductivity of the samples by affecting the load-bearing capability and solid heat-transfer conduction path, respectively.

The spine of the lance sea urchin (Phyllacanthus imperialis) is an unusual plant-akin hierarchical lightweight construction with several gradation features: a basic core–shell structure is modified in terms of porosities, pore orientation and pore size, forming superstructures. Differing local strength and energy consumption features create a biomimetic potential for the construction of porous ceramics with predetermined breaking points and adaptable behavior in compression overload. We present a new detailed structural and failure analysis of those spines and demonstrate that it is possible to include at least a limited number of those features in an abstracted way in ceramics, manufactured by freeze-casting. This possibility is shown to come from a modified mold design and optimized suspensions.

The aim of this study was the development of a process for filling the pores of a β-tricalcium phosphate ceramic with interconnected porosity with an alginate hydrogel. For filling of the ceramics, solutions of alginate hydrogel precursors with suitable viscosity were chosen as determined by rheometry. For loading of the porous ceramics with the gel the samples were placed at the flow chamber and sealed with silicone seals. By using a vacuum induced directional flow, the samples were loaded with alginate solutions. The loading success was controlled by ESEM and fluorescence imaging using a fluorescent dye (FITC) for staining of the gel. After loading of the pores, the alginate is transformed into a hydrogel through crosslinking with CaCl2 solution. The biocompatibility of the obtained composite material was tested with a live dead cell staining by using MG-63 Cells. The loading procedure via vacuum assisted directional flow allowed complete filling of the pores of the ceramics within a few minutes (10 ± 3 min) while loading through simple immersion into the polymer solution or through a conventional vacuum method only gave incomplete filling.

We present an autonomous sensor to measure soil water content that uses a single heat pulse probe based on a transistor encapsulated in a porous block. The sensor uses a bipolar junction transistor, which performs as both a heating and temperature-sensing element. Since the sensor depends on a porous block to measure the matric potential of the soil, it does not suffer from accuracy problems if the contact between the probe and the soil is not perfect. A prototype of the sensor showed a temperature variation of Δ T = 2.9 ∘ C when the porous ceramic was saturated with water. The sensor presented an almost linear behavior for small changes in the matric potential of a red latosol when tested in the 1-kPa and 35-kPa pressure range, showing a sensitivity of S = 0.015 ∘ C/kPa. The ultra-low power signal conditioning circuit can read the sensor’s temperature with a resolution of approximately 0.02 ∘ C, so the matric potential can be read in increments of at least 1.33 kPa. When powered only by a 2-F supercapacitor from the energy-harvesting system, the interrogation circuit is able to take one soil water content measurement per day, for eleven days.

The spine of the lance sea urchin ( Phyllacanthus imperialis ) is an unusual plant-akin hierarchical lightweight construction with several gradation features: a basic core-shell structure is modified in terms of porosities, pore orientation and pore size, forming superstructures. Differing local strength and energy consumption features create a biomimetic potential for the construction of porous ceramics with predetermined breaking points and adaptable behavior in compression overload. We present a new detailed structural and failure analysis of those spines and demonstrate that it is possible to include at least a limited number of those features in an abstracted way in ceramics, manufactured by freeze-casting. This possibility is shown to come from a modified mold design and optimized suspensions.

The aim of this study was the development of a process for filling the pores of a β-tricalcium phosphate ceramic with interconnected porosity with an alginate hydrogel. For filling of the ceramics, solutions of alginate hydrogel precursors with suitable viscosity were chosen as determined by rheometry. For loading of the porous ceramics with the gel the samples were placed at the flow chamber and sealed with silicone seals. By using a vacuum induced directional flow, the samples were loaded with alginate solutions. The loading success was controlled by ESEM and fluorescence imaging using a fluorescent dye (FITC) for staining of the gel. After loading of the pores, the alginate is transformed into a hydrogel through crosslinking with CaCl₂ solution. The biocompatibility of the obtained composite material was tested with a live dead cell staining by using MG-63 Cells. The loading procedure via vacuum assisted directional flow allowed complete filling of the pores of the ceramics within a few minutes (10 ± 3 min) while loading through simple immersion into the polymer solution or through a conventional vacuum method only gave incomplete filling.