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The atomic-level structure and electronic properties of monazite were investigated using a first-principles method based on density functional theory (DFT). First, the geometric structure of monazite was optimized, followed by calculations of its Mulliken population, electron density, and density of states, which were subsequently analyzed. The findings of this analysis suggest that monazite is highly susceptible to cleavage along the {100} plane during crushing and grinding. When SPA was utilized as the collector, the recovery rate of monazite was higher than that when LF-P8 was used. The zeta potential and adsorption energy results indicated that the zeta potential after SPA adsorption tended towards negativity, and the adsorption energy was smaller, indicating that SPA exhibited stronger adsorption performance. LF-P8 was stably adsorbed on the monazite (100) surface via mononuclear double coordination. SPA was stably adsorbed on the surface of monazite (100) via binuclear double coordination. The results of this study provide valuable insights into the adsorption of monazite by commonly used flotation collectors. These findings are of substantial importance for future endeavors in designing flotation collectors capable of achieving selective monazite flotation.

To overcome the difficulty of separating bastnaesite from fluorite through the flotation technique, the present study examined the suitability of sodium alginate (SA) as a depressant in the flotation process. The effect of SA on the flotation separation of bastnaesite and fluorite was evaluated using micro-flotation tests, zeta potential measurements, adsorption density measurements, Fourier infrared spectroscopy, and X-ray photoelectron spectroscopy. The micro-flotation results showed that SA exerted a strongly detrimental effect on fluorite flotation, while slightly affecting bastnaesite flotation. The surface chemistry results revealed that the -COO- and HO- functional groups in SA coordinated with Ca2+ on the fluorite surface, which induced hydrophilicity and hindered adsorption in the subsequent octylhydroxamic acid as a collector. However, the interaction of SA with the bastnaesite surface was marginal and did not affect the anchoring of the collector on the surface of bastnaesite. Based on these results, the present study proposes a possible model for the interaction of SA on the surfaces of the two minerals, laying a foundation for the flotation separation of bastnaesite from fluorite with SA as an environmentally benign depressant.

A novel environmentally friendly one-step decomposition strategy for mixed rare earth concentrate of Bayan Obo in sulfuric acid solution was proposed in this work. In this process, more than 84% of bastnasite and monazite were decomposed in the leaching step at a temperature lower than the boiling point of sulfuric acid solution. So, the dilapidation of sulfuric acid in this current proposed process will be reduced to a large extent. The stability region of rare earth ion in the RE(La, Ce, Nd)-F-P-SO4-H2O system at 170 °C has been proven through Eh-pH diagrams. The factors influencing decomposition of rare earth concentrate in this process were also investigated and the optimal leaching conditions were determined to be a leaching temperature of 170 °C with an ore/acid ratio of 1:5 (g/mL), a sulfuric acid concentrate of 75% and a leaching time of 80 min. The mineralogical changes occurring during the H2SO4 leaching process were investigated by X-ray diffraction and SEM-EDS. The analysis results showed that bastnasite and most of monazite had been decomposed, leaving only a small amount of monazite in the leaching residue.