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In this study, we propose a method for predicting welding deformation caused by multi-pass welding using the thermal elastic–plastic finite element method (TEP-FEM) by considering the interpass temperature. This method increases the interpass temperature, which has not been considered in the existing TEP-FEM, from 200 °C to 1000 °C, and simultaneously performs thermal and mechanical analyses. In addition, this method can also evaluate temperature history and the time it takes to weld. By predicting the welding deformation using this method, angular distortion prediction was reduced from 16.75 mm to 10.9 mm compared to the case where the interpass temperature was cooled to room temperature. Additionally, the deformation error was significantly reduced from 6.14% to 2.92% compared to that of the strain as directed boundary method used in a previous study. Additionally, our research demonstrated that interpass temperatures above 800 °C can result in increased deformation errors. In conclusion, it is essential to select an appropriate temperature to minimize deformation error.

The magnetic abrasive finishing (MAF) process is an ultra-precision surface finishing process. In order to further improve the finishing efficiency and surface quality, the MAF process using an alternating magnetic field was proposed in the previous research, and it was proven that the alternating magnetic field has advantages compared with the static magnetic field. In order to further develop the process, this study investigated the effect on finishing characteristics when the alternating current waveform is a square wave. The difference between the fluctuation behavior of the magnetic cluster in two alternating magnetic fields (sine wave and square wave) is observed and analyzed. Through analysis, it can be concluded that the use of a square wave can make the magnetic cluster fluctuate faster, and as the size of the magnetic particles decreases, the difference between the magnetic cluster fluctuation speed of the two waveforms is greater. The experimental results show that the surface roughness of SUS304 stainless steel plate improves from 328 nm Ra to 14 nm Ra within 40 min.

Stainless steels (SUS) and dual-phase (DP) steels have tension-compression asymmetry (TCA) in mechanical responses to full loading cycles. This phenomenon can significantly influence sheet metal forming of such metals, however, it is difficult to describe this behaviour analytically. In this research, a novel analytical method for asymmetric elastic-plastic pure bending using the Cazacu–Barlat 2004 asymmetric yield function is proposed. It only uses material parameters in tension along with an asymmetry coefficient related to the yield function. Bending operations of SUS304 and DP980 are investigated as two case studies. In the pure bending for both SUS304 and DP980, moment–curvature diagrams are analytically obtained. Furthermore, linear and nonlinear springback behaviours of SUS304 are analytically investigated. Moreover, using the analytical model as a user-defined material, a numerical model is developed for both steels under pure bending. In the V-bending case of SUS304 with and without TCA effects, the springback behaviours of the material are investigated numerically. In addition, considering friction effects, the analytical method is further modified for predicting springback behaviours in the V-bending of 16 types of SUS304 with various strengths are determined. All the analytical and numerical results have good agreement with those experimental results from literature for validation.