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Background: Dental implant abutment screw loosening is an increasingly common problem, as evidenced by multiple studies that have investigated its causes. The objective of this study was to compare the screw loosening torque values before and after cyclic loading and to determine whether they are affected by the CAD/CAM abutment manufacturing technique (machined or laser-sintered) and abutment angulation. Materials and Methods: Ninety implants were used and divided into two groups: 45 implants received machined abutments (group A) and 45 implants received laser-sintered abutments (group B). Each group was further divided into three subgroups, with 15 implants each, based on the abutment angulation involved (0°, 15° and 20°). The abutments were tightened to the torque recommended by the manufacturer, and the reverse torque value was measured before and after cyclic loading (300,000 cycles). Data analysis was performed using one-way ANOVA and Wilcoxon signed-rank tests. Results: Statistically significant differences were observed between the laser-sintered and machined groups (p < 0.01). Additionally, differences were observed between subgroups with different angulations for both machined (16.2 ± 1.75, 14.7 ± 1.74 and 13.4 ± 1.08 Ncm) and laser-sintered abutments (14.6 ± 1.25, 12.7 ± 1.2 and 11.1 ± 1.35 Ncm) (0°, 15° and 20°, respectively). Conclusions: The final screw loosening torque after cyclic loading was lower than the initial loosening torque. Both abutment angulation and the CAD/CAM manufacturing method exerted a statistically significant influence on the final loosening torque. The abutment angulation factor was estimated to have an influence of 34.5%, while the abutment manufacturing method was estimated to have an influence of 21%.

Background: With CAD-CAM, dental models are often fabricated by additive manufacturing (AM) methods. Dental models for implant prostheses involve the manual placement of analogs, which could affect their final fit. Therefore, in this experimental in vitro study, the accuracy of the analogs’ position in models printed using AM methods was examined by comparing three different printing orientations. Methods: An STL file was obtained by scanning a master model with an implant placed in the maxillary left central incisor position. Three study groups (n = 10) with varying printing orientation parameters were obtained (0, 45, and 90 degrees). They were digitalized with a laboratory scanner and evaluated with an analysis metrology program. Differences between 3D datasets were measured using the RMS for trueness and SD RMS for precision. The data were statistically analyzed using the ANOVA test at a significance level of p < 0.05, followed by the Bonferroni post hoc test. Results: The 45-degrees group showed the best results. Regarding trueness, statistically significant differences were found between the 45- and 90-degrees groups (p < 0.005). In terms of precision, statistically significant differences appeared between the 45- and 0-degrees groups (p < 0.011) and between the 45- and 90-degrees groups (0.003). Conclusions: The printing angulation parameter affects the accuracy of 3D-printed models. Implant models manufactured at 45 degrees of printing angulation are more accurate than those printed at 0 or 90 degrees.

The roughness of the intra-oral surfaces significantly influences the initial adhesion and the retention of microorganisms. The aim of this study was to analyze the surface texture of four different CAD-CAM materials (two high-performance polymers and two fifth-generation zirconia) used for complete-arch implant-supported prostheses (CAISPs), and to investigate the effect of artificial aging on their roughness. A total of 40 milled prostheses were divided into 4 groups (n = 10) according to their framework material, bio.HPP (B), bio.HPP Plus (BP), zirconia Luxor Z Frame (ZF), and Luxor Z True Nature (ZM). The areal surface roughness “Sa” and the maximum height “Sz” of each specimen was measured on the same site after laboratory fabrication (lab as-received specimen) and after thermocycling (5–55 °C, 10,000 cycles) by using a noncontact optical profilometer. Data were analyzed using SPSS version 28.0.1. One-way ANOVA with multiple comparison tests (p = 0.05) and repeated measures ANOVA were used. After thermocycling, all materials maintained “Sa” values at the laboratory as-received specimen level (p = 0.24). “Sz” increased only for the zirconia groups (p = 0.01). B-BP exhibited results equal/slightly better than ZM-ZF. This study provides more realistic surface texture values of new metal-free materials used in real anatomical CAISPs after the manufacturing and aging processes and establishes a detailed and reproducible measurement workflow.