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We survey several neutron imaging and diffraction methods for non-destructive testing and evaluation of intact, commercial lithium-ion batteries. Specifically, far-field interferometry was explored as an option to probe a wide range of autocorrelation lengths within the batteries via neutron imaging. The dark-field interferometry images change remarkably from fresh to worn batteries, and from charged to discharged batteries. When attempting to search for visual evidence of battery degradation, neutron Talbot-Lau grating interferometry exposed battery layering and particle scattering through dark-field imaging. Bragg edge imaging also reveals battery wear and state of charge. Neutron diffraction observed chemical changes between fresh and worn, charged and discharged batteries. However, the utility of these methods, for commercial batteries, is dependent upon battery size and shape, with 19 to 43 mAh prismatic batteries proving most convenient for these experimental methods. This study reports some of the first spatially resolved, small angle scattering (dark-field) images showing battery degradation.

The behaviour of subsurface-reservoir porous rocks is a central topic in the resource engineering industry and has relevant applications in hydrocarbon, water production, and CO2 sequestration. One of the key open issues is the effect of deformation on the hydraulic properties of the host rock and, specifically, in saturated environments. This paper presents a novel full-field data set describing the hydro-mechanical properties of porous geomaterials through in situ neutron and X-ray tomography. The use of high-performance neutron imaging facilities such as CONRAD-2 (Helmholtz-Zentrum Berlin) allows the tracking of the fluid front in saturated samples, making use of the differential neutron contrast between “normal” water and heavy water. To quantify the local hydro-mechanical coupling, we applied a number of existing image analysis algorithms and developed an array of bespoke methods to track the water front and calculate the 3D speed maps. The experimental campaign performed revealed that the pressure-driven flow speed decreases, in saturated samples, in the presence of pre-existing low porosity heterogeneities and compactant shear-bands. Furthermore, the observed complex mechanical behaviour of the samples and the associated fluid flow highlight the necessity for 3D imaging and analysis.

Polychromatic and wavelength-selective neutron transmission radiography were applied during bead-on-plate welding on 5 mm thick sheets on the face side of martensitic low transformation temperature (LTT) steel plates using gas tungsten arc welding (GTAW). The in situ visualization of austenitization upon welding and subsequent α’-martensite formation during cooling could be achieved with a temporal resolution of 2 s for monochromatic imaging using a single neutron wavelength and of 0.5 s for polychromatic imaging using the full spectrum of the beam (white beam). The spatial resolution achieved in the experiments was approximately 200 µm. The transmitted monochromatic neutron beam intensity at a wavelength of λ = 0.395 nm was significantly reduced during cooling below the martensitic start temperature Ms since the emerging martensitic phase has a ~10% higher attenuation coefficient than the austenitic phase. Neutron imaging was significantly influenced by coherent neutron scattering caused by the thermal motion of the crystal lattice (Debye–Waller factor), resulting in a reduction in the neutron transmission by approx. 15% for monochromatic and by approx. 4% for polychromatic imaging.

The neutron imaging instrument CONRAD was operated as a part of the user program of the research reactor BER-II at Helmholtz-Zentrum Berlin (HZB) from 2005 to 2020. The instrument was designed to use the neutron flux from the cold source of the reactor, transported by a curved neutron guide. The pure cold neutron spectrum provided a great advantage in the use of different neutron optical components such as focusing lenses and guides, solid-state polarizers, monochromators and phase gratings. The flexible setup of the instrument allowed for implementation of new methods including wavelength-selective, dark-field, phase-contrast and imaging with polarized neutrons. In summary, these developments helped to attract a large number of scientists and industrial customers, who were introduced to neutron imaging and subsequently contributed to the expansion of the neutron imaging community.

In order for electrolysis cells to operate optimally, mass transport must be improved. The key initial component for optimal operation is the current collector, which is also essential for mass transport. Water as an educt of the reaction must be evenly distributed by the current collector to the membrane electrode assembly. As products of the reaction, hydrogen and oxygen must also be directed quickly and efficiently through the current collector into the channel and removed from the cell. The second key component is the stoichiometry, which includes the current density and water volume flow rate and represents the ratio between the water supplied and water consumed. This study presents the correlation of the stoichiometry, two-phase flow in the channel and gas fraction in the porous transport layer for the first time. The gas-water ratio in the channel and porous transport layer during cell operation with various stoichiometries was investigated by means of a model in the form of an ex situ cell without electrochemical processes. Bubble formation in the channel was observed using a transparent cell. The gas-water exchange in the porous transport layer was then investigated using neutron radiography.

In order to characterize high temperature polymer electrolyte fuel cells (HT-PEFCs) in operando, neutron radiography imaging, in combination with the deuterium contrast method, was used to analyze the hydrogen distribution and proton exchange processes in operando. These measurements were then combined with the electrochemical impedance spectroscopy measurements. The cell was operated under different current densities and stoichiometries. Neutron images of the active area of the cell were captured in order to study the changeover times when the fuel supply was switched between hydrogen and deuterium, as well as to analyze the cell during steady state conditions. This work demonstrates that the changeover from proton to deuteron (and vice versa) leads to local varying media distributions in the electrolyte, independent of the overall exchange dynamics. A faster proton-to-deuteron exchange was re-discovered when switching the gas supply from H2 to D2 than that from D2 to H2. Furthermore, the D2 uptake and discharge were faster at a higher current density. Specifically, the changeover from H to D takes 5–6 min at 200 mA cm−2, 2–3 min at 400 mA cm−2 and 1–2 min at 600 mA cm−2. An effect on the transmittance changes is apparent when the stoichiometry changes.

Owing to their zero charge, neutrons are able to pass through thick layers of matter (typically several centimeters) while being sensitive to magnetic fields due to their intrinsic magnetic moment. Therefore, in addition to the conventional attenuation contrast image, the magnetic field inside and around a sample can be visualized by detecting changes of polarization in a transmitted beam. The method is based on the spatially resolved measurement of the cumulative precession angles of a collimated, polarized, monochromatic neutron beam that traverses a magnetic field or sample.