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This study investigated the effects of carbon fiber (CF) length, electrode spacing, and probe configuration on the electrical conductivity of cement composites. Accordingly, 57 different types of samples were prepared, considering three different CF lengths, five different CF contents, three different electrode spacings, and two different probe configurations. This research found that the influence of CF length on the electrical resistivity of cement composite depends electrode spacing. For the cement composite with wide electrode spacing of 40 mm, its resistivity decreased as increasing CF length as in the previous study. However, when the electrode spacing is 10 mm, which is narrow (10 mm), the resistivity of the cement composite rather increased with increasing CF length. The results implied that when an electrode is designed for the cement composite incorporating CF, the CF length should be short compared to the electrode spacing. The percolation threshold of CF measured by the two-probe configuration was 2% or more. This is higher than that measured by the four-probe configuration (1%). At a lower CF content than 2%, the two-probe configuration gave higher resistivity of the cement composite than the four-probe configuration. However, the difference coming from the different probe configurations was marginal as increasing the CF content.

Cement-based sensors with hybrid conductive fillers using both carbon fibers (CFs) and multi-walled carbon nanotubes (MWCNTs) were experimentally investigated in this study. The self-sensing capacities of cement-based composites with only CFs or MWCNTs were found based on preliminary tests. The results showed that the percolation thresholds of CFs and MWCNTs were 0.5–1.0 vol.% and 1.0 vol.%, respectively. Based on these results, the feasibility of self-sensing composites with four different amounts of CFs and MWCNTs was considered under cyclic compression loads. When the amount of incorporated CFs increased and the amount of incorporated MWCNTs decreased, the self-sensing capacity of the composites was reduced. It was concluded that cement-based composites containing both 0.1 vol.% CFs and 0.5 vol.% MWCNTs could be an alternative to cement-based composites with 1.0 vol.% MWCNTs in order to achieve equivalent self-sensing performance at half the price. The gauge factor (GF) for that composite was 160.3 with an R-square of 0.9274 in loading stages I and II, which was similar to the GF of 166.6 for the composite with 1.0 vol.% MWCNTs.

This study examined the electrical and self-sensing capacities of ultra-high-performance fiber-reinforced concrete (UHPFRC) with and without carbon nanotubes (CNTs). For this, the effects of steel fiber content, orientation, and pore water content on the electrical and piezoresistive properties of UHPFRC without CNTs were first evaluated. Then, the effect of CNT content on the self-sensing capacities of UHPFRC under compression and flexure was investigated. Test results indicated that higher steel fiber content, better fiber orientation, and higher amount of pore water led to higher electrical conductivity of UHPFRC. The effects of fiber orientation and drying condition on the electrical conductivity became minor as sufficiently high amount of steel fibers, 3% by volume, was added. Including only steel fibers did not impart UHPFRC with piezoresistive properties. Addition of CNTs substantially improved the electrical conductivity of UHPFRC. Under compression, UHPFRC with a CNT content of 0.3% or greater had a self-sensing ability that was activated by the formation of cracks, and better sensing capacity was achieved by including greater amount of CNTs. Furthermore, the pre-peak flexural behavior of UHPFRC was precisely simulated with a fractional change in resistivity when 0.3% CNTs were incorporated. The pre-cracking self-sensing capacity of UHPFRC with CNTs was more effective under tensile stress state than under compressive stress state.

This study was conducted to evaluate the effect of the carbon-based nanomaterial type on the electrical properties of cement paste. Three different nanomaterials, multi-walled carbon nanotubes (MWCNTs), graphite nanofibers (GNFs), and graphene (G), were incorporated into the cement paste at a volume fraction of 1%. The self-sensing capacity of the cement composites was also investigated by comparing the compressive stress/strain behaviors by evaluating the fractional change of resistivity (FCR). The electrical resistivity of the plain cement paste was slightly reduced by adding 1 vol % GNFs and G, whereas a significant decrease of the resistivity was achieved by adding 1 vol % MWCNTs. At an identical volume fraction of 1%, the composites with MWCNTs provided the best self-sensing capacity with insignificant noise, followed by the composites containing GNFs and G. Therefore, the addition of MWCNTs was considered to be the most effective to improve the self-sensing capacity of the cement paste. Finally, the composites with 1 vol % MWCNTs exhibited a gauge factor of 113.2, which is much higher than commercially available strain gauges.