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In a global context, where the construction industry is a major source of CO2 emissions and resource use, is dependent on concrete and its risks, and lags behind in digitalization, a clear need arises to direct architecture towards more practical, efficient, and sustainable practices. This research introduces an alternative technique for building timber space structures, aiming to expand its applications in areas with limited access to advanced technologies such as CNCs with more than five axes and industrial robotic arms. This involves reconfiguring economic and ecological constraints to maximize the structural and architectural advantages of these systems. The method develops a parametric tool that integrates computational design and manufacturing based on two-axis laser cutting for shells with segmented hexagonal plywood plates. It uses a modified 'half-lap joint' mechanical joint, also made of plywood and without additional fasteners, ensuring a precise and robust connection. The results demonstrate the compatibility of the geometry with two-axis CNC machines, which simplifies manufacturing and reduces the cuts required, thus increasing economic efficiency. The prototype, with a span of 1.5 m and composed of 63 plywood panels and 163 connectors, each 6 mm thick, supported a point load of 0.8 kN with a maximum displacement of 5 mm, weighing 15.1 kg. Assembly and disassembly, carried out by two students, took 5 h and 1.45 h, respectively, highlighting the practicality and accessibility of the method. In conclusion, the technique for building timber shells based on two-axis CNC is feasible and effective, proven by practical experimentation and finite element analysis. [ABSTRACT FROM AUTHOR]

In the case of solid slabs made of reinforced concrete that are usually subjected to bending, large areas of the structure are stressed well below their load-bearing capacity. Contrary to this are shell structures, which can bridge large spans with little material if designed according to the force flow. To improve the efficiency of ceiling slabs, we want to utilize the shell load-bearing behavior on a smaller scale by resolving the solid interior accordingly. In order to study a wide range of such constructions virtually, a parametric multi-objective simulation environment is being developed in an ongoing research project. The basic analysis approaches that were implemented are presented in this paper. The basic workflow, the used programs and material models, and their calibration on the tests on textile-reinforced concrete (TRC) samples are described. [ABSTRACT FROM AUTHOR]

Concrete is the most widely used building material today. The enormous amount used goes hand in hand with high material consumption and CO2 emissions. Thus, building with concrete must be improved, becoming part of the solution on the way to climate-friendly building. Non-metallic fibres are an alternative to corrosion-sensitive steel reinforcement, and they enable the production of filigree, high-performance, structured components with low concrete cover. This article presents an alternative manufacturing method. Our thesis was that concreting under negative air pressure conditions (APC) allows the easy production of complicated, thin-walled geometries without defects or loss of mechanical properties. We firstly present the principle of the vacuum-assisted method and its technical realization. The proof of concept included the production and laboratory tests of different specimens, casted under normal and negative APC. The fine concrete's properties were determined in flexural and compression tests. Textile-reinforced concrete was analysed in tensile and bond tests as well as in bending trials on 2.7 m long shell elements. To summarize, it can be stated that the mechanical properties achieved were comparable, independent of the manufacturing conditions. The production quality of the shell elements was improved by concreting under negative APC. Finally, an outlook is given to further improve the method. [ABSTRACT FROM AUTHOR]

This study focuses on the development of novel evaluation methods for the analysis of thin carbon reinforced concrete (CRC) structures. CRC allows for the exploration of slender components and innovative construction techniques due to its high tensile strength. In this contribution, the authors have extended the analysis of CRC shells from existing research. The internal structure of CRC specimens was explored using microtomography. The rovings within the samples were segmented from the three-dimensional tomographic reconstructions using a 3D convolutional neural network with enhanced 3D data augmentation strategies and further analyzed using image-based techniques. The main contribution is the evaluation of the manufacturing precision and the simulation of the structural behavior by measuring the carbon grid positions inside the concrete. From the segmentations, surface point clouds were generated and then integrated into a multiscale framework using a parameterized representative volume element that captures the characteristic properties of the textile reinforcement. The procedure is presented using an example covering all necessary design steps from computed tomography to multiscale analysis. The framework is able to effectively evaluate novel construction methods and analyze the linear-elastic behavior of CRC shells. [ABSTRACT FROM AUTHOR]

Spline functions are a useful tool for modelling the shape of shell structures. They have curvature continuity that allows good approximation accuracy for various objects, including hyperboloid cooling towers, spherical domes, paraboloid bowls of radio telescopes, or many other types of smooth free surfaces. Spline models can be used to determine the displacement of structures based on point clouds from laser scanning or photogrammetry. The curvature continuity of splines may, however, cause local distortions in models that have edges. Edges may appear in point clouds where surface patches are joined, on surfaces equipped with additional technical infrastructure or with cracks and shifts in the structure. Taking the properties of spline functions into account, several characteristic types of edge configurations can be distinguished, which may, to a different extent, affect the values of modelling errors. The research conducted below was aimed at identifying such configurations based on theoretical considerations and then assessing their effect on the accuracy of modelling shell structures measured by laser scanning. It turned out to be possible to distinguish between edge configurations, based on the deviation values. [ABSTRACT FROM AUTHOR]

This paper presents a literature compendium about the main studies on the structural behavior, vulnerability, and risk of industrial silos, as one of the most important players of different industrial processes. This study focuses on the main scientific works developed in the last decades, highlighting the more notable issues on circular steel silos as the most widespread typology in practice, such as the content–container complicated interaction, the structural and seismic response, and the several uncertainties in the design and assessment processes. Specifically, this paper proposes a near-full state-of-the-art on (i) the behavior of silos under different kinds of loads, ordinary and extreme, (ii) the effects of imperfections and the interacting structures (e.g., ring beams, supporting structures), (iii) the stored material properties, the relevant uncertainties and the impact on the silo behavior, (iv) the possible failure modes given by the focused structural configuration and the stored materials, and (v) assessment and risk mitigation strategies. Throughout the text, some considerations are provided in order to summarize the more recent research trends about steel silos and to highlight the still open issues on the risk and vulnerability reduction of these kinds of structures. [ABSTRACT FROM AUTHOR]

The optimum cost of the structure design is one of the major goals of structural engineers. The availability of large datasets with preoptimized structural configurations can facilitate the process of optimum design significantly. The current study uses a dataset of 7744 optimum design configurations for a cylindrical water tank. Each of them was obtained by using the harmony search algorithm. The database used contains unique combinations of height, radius, total cost, material unit cost, and corresponding wall thickness that minimize the total cost. It was used to create ensemble learning models such as Random Forest, Extreme Gradient Boosting (XGBoost), Light Gradient Boosting Machine (LightGBM), and Categorical Gradient Boosting (CatBoost). Generated machine learning models were able to predict the optimum wall thickness corresponding to new data with high accuracy. Using SHapely Additive exPlanations (SHAP), the height of a cylindrical wall was found to have the greatest impact on the optimum wall thickness followed by radius and the ratio of concrete unit cost to steel unit cost. [ABSTRACT FROM AUTHOR]

The present study demonstrates the free vibration behavior of composite laminated shells reinforced by both randomly oriented single-walled carbon nanotubes (SWCNTs) and functionally graded fibers. The shell structures with different principal radii of curvature are considered, such as cylindrical, spherical, elliptical–paraboloid shell, hyperbolic–paraboloid shell, and plate. The volume fraction of the fibers has a linear variation along the shell thickness from layer to layer, while the volume fraction of CNTs is constant in all shell layers and uniformly distributed. The fiber-reinforced elements are distributed with three functions which are V-distribution, O-distribution, and X-distribution in addition to the uniform distribution. A numerical analysis was carried out systematically to validate the proposed solution. A new analytical solution is presented based on the Galerkin approach for shells and is exploited to illustrate the influence of some factors on the free vibration behavior of CNTs/fibe-reinforced composite (CNTs/F-RC) laminated shells, including the distributions and volume fractions, various boundary conditions, and geometrical properties of the reinforcement materials. The proposed solution is shown to be an effective theoretical tool to analyze the free vibration response of shells. [ABSTRACT FROM AUTHOR]

This paper presents a computationally efficient numerical model for the analysis of thin shells based on rotation-free triangular finite elements. The geometry of the structure in the vicinity of the observed triangular element is approximated through a controlled domain consisting of nodes of the observed finite element and nodes of three adjacent finite elements between which a second-order spatial polynomial is defined. The model considers large displacements, large rotations, small strains, and material and geometrical nonlinearity. Material nonlinearity is implemented by considering the von Mises yield criterion and the Levi–Mises flow rule. The model uses an explicit time integration scheme to integrate motion equations but an implicit radial returning algorithm to compute the plastic strain at the end of each time step. The presented numerical model has been embedded in the program Y based on the finite–discrete element method and tested on simple examples. The advantage of the presented numerical model is displayed through a series of analyses where the obtained results are compared with other results presented in the literature. [ABSTRACT FROM AUTHOR]

As long as non-contact digital printing remains an uncommon standard in the corrugated packaging industry, corrugated board crushing remains a real issue that affects the load capacity of boxes. Crushing mainly occurs during the converting of corrugated board (e.g., analog flexographic printing or laminating) and is a process that cannot be avoided. However, as this study shows, it can be controlled. In this work, extended laboratory tests were carried out on the crushing of double-walled corrugated board. The influence of fully controlled crushing (with a precision of ±10 μm) in the range from 10 to 70% on different laboratory measurements was checked. The typical mechanical tests—i.e., edge crush test, four-point bending test, shear stiffness test, torsional stiffness test, etc.—were performed on reference and crushed specimens. The residual thickness reduction of the crushed samples was also controlled. All empirical observations and performed measurements were the basis for building an analytical model of crushed corrugated board. The proven and verified model was then used to study the crushing effect of the selected corrugated board on the efficiency of simple packages with various dimensions. The proposed measurement technique was successfully used to precisely estimate and thus control the crushing of corrugated board, while the proposed numerical and analytical techniques was used to estimate the load capacity of corrugated board packaging. A good correlation between the measured reduced stiffness of the corrugated cardboard and the proposed analytical predictive models was obtained. [ABSTRACT FROM AUTHOR]

Corrugated cardboard is an ecological material, mainly because, in addition to virgin cellulose fibers also the fibers recovered during recycling process are used in its production. However, the use of recycled fibers causes slight deterioration of the mechanical properties of the corrugated board. In addition, converting processes such as printing, die-cutting, lamination, etc. cause micro-damage in the corrugated cardboard layers. In this work, the focus is precisely on the crushing of corrugated cardboard. A series of laboratory experiments were conducted, in which the different types of single-walled corrugated cardboards were pressed in a fully controlled manner to check the impact of the crush on the basic material parameters. The amount of crushing (with a precision of 10 micrometers) was controlled by a precise FEMat device, for crushing the corrugated board in the range from 10 to 70% of its original thickness. In this study, the influence of crushing on bending, twisting and shear stiffness as well as a residual thickness and edge crush resistance of corrugated board was investigated. Then, a procedure based on a numerical homogenization, taking into account a partial delamination in the corrugated layers to determine the degraded material stiffness was proposed. Finally, using the empirical-numerical method, a simplified calculation model of corrugated cardboard was derived, which satisfactorily reflects the experimental results. [ABSTRACT FROM AUTHOR]

Knowing the material properties of individual layers of the corrugated plate structures and the geometry of its cross-section, the effective material parameters of the equivalent plate can be calculated. This can be problematic, especially if the transverse shear stiffness is also necessary for the correct description of the equivalent plate performance. In this work, the method proposed by Biancolini is extended to include the possibility of determining, apart from the tensile and flexural stiffnesses, also the transverse shear stiffness of the homogenized corrugated board. The method is based on the strain energy equivalence between the full numerical 3D model of the corrugated board and its Reissner-Mindlin flat plate representation. Shell finite elements were used in this study to accurately reflect the geometry of the corrugated board. In the method presented here, the finite element method is only used to compose the initial global stiffness matrix, which is then condensed and directly used in the homogenization procedure. The stability of the proposed method was tested for different variants of the selected representative volume elements. The obtained results are consistent with other technique already presented in the literature. [ABSTRACT FROM AUTHOR]

The paper examines effectiveness of the vibration correlation technique which allows determining the buckling or limit loads by means of measured natural frequencies of structures. A steel silo segment with a corrugated wall, stiffened with cold-formed channel section columns was analysed. The investigations included numerical analyses of: linear buckling, dynamic eigenvalue and geometrically static non-linear problems. Both perfect and imperfect geometries were considered. Initial geometrical imperfections included first and second buckling and vibration mode shapes with three amplitudes. The vibration correlation technique proved to be useful in estimating limit or buckling loads. It was very efficient in the case of small and medium imperfection magnitudes. The significant deviations between the predicted and calculated buckling and limit loads occurred when large imperfections were considered. [ABSTRACT FROM AUTHOR]

The paper presents a combined analysis of terrestrial laser scanning (TLS) and structure from motion (SfM) photogrammetric measurement to determine an accurate model of the surface shape of a thin-walled dome. The analysis takes into account several factors that may affect the accuracy of measurement. In TLS measurements, these are related to scattering of the beam and its penetration into the structure of objects. Penetration of the beam into a synthetic structure changes the measured length. Shell moisture, caused by rainfall or dew effect, similarly affects the measured length, but the changes are dispersed. In the first case, it will change the size of the object, and in the second one, it generates measurement noise. SfM photogrammetric problems, such as object gloss and ambient reflection, lack of detail, and different results from software creating point clouds were also analyzed. An interesting observation was the significant influence of atmospheric pollution, sedimented on the lower half of the glossy dome, on increasing the accuracy of photogrammetric measurement. The analyses contain a number of cases that take into account the complex problems of obtaining and processing data of such facilities: periodic measurement, TLS and SfM photogrammetric measurement, measurement outside and inside the object, determination of the wall thickness, comparison with the project and free-sphere fitting, and use of dome rotation during TLS. [ABSTRACT FROM AUTHOR]