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Magnesium oxychloride cement (MOC), an alternative to ordinary Portland cement (OPC), has attracted increasing research interest for its excellent mechanical properties and its green and sustainable attributes. The poor water resistance of MOC limited its usage mainly to indoor applications; nevertheless, recent advances in water-resistant MOC have expanded the material's potential applications from indoor to outdoor. This review aims to showcase recent advances in MOC, including water-resistant MOC and ductile fiber-reinforced MOC (FRMOC), exploring their potential applications including in sustainable construction for future generations. The mechanism under different curing procedures such as normal and CO2 curing and the effect of different inorganic and organic additives on the water resistance of MOC composites are discussed. In particular, the review highlights the recent developments in achieving over 100% strength retention under water at 28 days as well as advancements in FRMOC, where tensile strength has surpassed 10 MPa with a remarkable strain capacity ranging from 4–8%. This paper also sheds light on the potential applications of MOC as a fire-resistant coating material, green-wood-MOC composite building material, and in reducing solid waste industrial byproduct accumulations. Finally, this study suggests future research directions to enhance the practical application of MOC. [ABSTRACT FROM AUTHOR]

Magnesium oxychloride cement (MOC) is often recognized as an eco-friendly cement and has found widespread application in various sectors. However, research on its resistance against elevated temperatures including fire is very limited. This paper thoroughly investigated the mechanical performance of fibre reinforced MOC-based cementitious composite (FRMOCC) at ambient and elevated temperatures. A recently developed water-resistant MOC was used as the base matrix which was further reinforced using hybrid basalt and polypropylene fibres at various proportions, and a systematic study on the effect of fibre dosage on compressive and tensile strength of FRMOCC was conducted. The specimens were exposed to elevated temperatures ranging from 200 to 800 °C; mechanical performance and phase composition from a microscale study were analysed. The findings revealed that compressive strength, with the increase in temperature, substantially decreased, with values of 30–87% at 400 °C and over 95% at 800 °C. Specimens with 1.5% basalt and 0.5% PP fibre showed the least reduction possibly due to the vacant channels created as a result of the melting effect of PP fibres. Tensile strength was also completely lost at 600 °C and the specimens suffered substantial mass loss exceeding 30% at this temperature, indicating significant matrix decomposition. Additional analysis using X-ray diffraction (XRD) and scanning electron microscope (SEM) revealed the decomposition stages of the matrix and highlighted the instability of the main hydration phases of FRMOCC at elevated temperatures. [ABSTRACT FROM AUTHOR]

The application of magnesium oxychloride cement (MOC) is promising, but its poor water resistance seriously hinders its development and application. In this paper, we describe a new type of MOC with excellent water resistance, prepared using fly ash and hexadecyltrimethoxysilane (HDTMS). SEM, XRD, FTIR, TG/DSC, and other microscopic-scale studies were conducted to investigate the mechanism underlying the water-resistance enhancement of the new MOC. It was found that adding 20% fly ash and 3% HDTMS can strengthen the water resistance of MOC while retaining high mechanical properties. In particular, the residual coefficient remained at 0.91 after 7 days of immersion. This is because these two additives, when used together, can increase the content of the gelling 5-phase of MOC, as well as optimize the pore structure of MOC. [ABSTRACT FROM AUTHOR]

The application of magnesium oxychloride cement (MOC) is promising, but its poor water resistance seriously hinders its development and application. In this paper, we describe a new type of MOC with excellent water resistance, prepared using fly ash and hexadecyltrimethoxysilane (HDTMS). SEM, XRD, FTIR, TG/DSC, and other microscopic-scale studies were conducted to investigate the mechanism underlying the water-resistance enhancement of the new MOC. It was found that adding 20% fly ash and 3% HDTMS can strengthen the water resistance of MOC while retaining high mechanical properties. In particular, the residual coefficient remained at 0.91 after 7 days of immersion. This is because these two additives, when used together, can increase the content of the gelling 5-phase of MOC, as well as optimize the pore structure of MOC.

Magnesium oxychloride cement-based composites (MOC) with silica sand/porcelain waste blended fillers were designed and tested. The objective of the presented research was to design and test low carbon, eco-friendly and viable alternatives to Portland cement-based materials. To make new materials environmentally acceptable and sustainable, silica sand applied in the reference composite material was partially substituted by ground porcelain waste (PW) coming from used electrical insulators. The sand substitution ratio was 5, 10, and 15 vol.%. The chemical and mineralogical composition, morphology, and particle size distribution of porcelain waste were measured. For silica sand, porcelain waste, and MgO, specific density, loose bulk density, and Blaine fineness were determined. The effect of porcelain waste on the workability of fresh composite mixtures was characterized by spread diameter. The composites were characterized by their basic structural, mechanical, hygric, and thermal properties. The phase composition and thermal stability at high temperatures of MOC/porcelain waste pastes were also analyzed. Fourier-transform infrared spectroscopy (FT-IR) analysis helped to indicate main compounds formed within the precipitation of MOC phases and their reaction with porcelain waste. The usage of porcelain waste greatly decreased the porosity of composite matrix, which resulted in high mechanical resistance and reduced and decelerated water imbibition. The 10% sand substitution with porcelain waste brought the best mechanical resistance and the lowest water absorption due to the formation of amorphous phases, water-insoluble aluminosilicates. In case of the thermal performance of the examined composites, the low thermal conductivity of porcelain waste was the contradictory parameter to porosity and the high thermal stability of the phases present in porcelain slightly decreased the thermal decomposition of composites with porcelain waste dosage. Based on the results emerged from the experimental tests it was concluded that the partial substitution of silica sand in MOC composites enabled the development of materials possessing interesting and advanced function and technical parameters. [ABSTRACT FROM AUTHOR]

This study is the first in the literature to systematically assess the environmental impacts of magnesium oxychloride cement (MOC) samples, which are regarded as a more eco-friendly construction material than Portland cement. The environmental impacts of MOC samples prepared with various molar ratios of MgO/MgCl2∙6H2O and sources of reactive magnesia were obtained via a life cycle assessment (LCA) approach (from cradle to grave), and the obtained outcomes were further compared with the counterparts associated with the preparation of Portland cement (PC) samples. Meanwhile, a sensitivity analysis in terms of shipping reactive magnesia from China to Europe was performed. Results indicated that the preparation of MOC samples with higher molar ratios led to more severe overall environmental impacts and greater CO2 sequestration potentials due to the difference of energies required for the production of MgO and MgCl2∙6H2O as well as their various CO2 binding capacities, whereas in terms of CO2 intensities, the molar ratios in MOC samples should be carefully selected depending on the strength requirements of the applications. Furthermore, various allocation procedures and MgO production processes will greatly influence the final outcomes, and allocation by mass is more recommended. Meanwhile, the environmental impacts associated with the transportation of reactive magnesia from China to Europe can be ignored. Finally, it can be concluded that MOC concrete is no longer a type of 'low-carbon' binder in comparison with PC concrete in terms of CO2 emissions, and in view of the single scores and mixing triangles for weighing, MOC concrete can only be identified as a type of more sustainable binder than PC concrete when the main component MgO in MOC samples is obtained through the dry process route rather than the wet process route. [ABSTRACT FROM AUTHOR]