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Plastics represent an integral part of our everyday lives, with various functions from packaging materials to insulation layers in our buildings. Pure expanded polystyrene (EPS) is a good example of a fully recyclable material. However, once polluted with other materials or substances, EPS becomes a serious environmental burden. In this work, waste EPS for the production of greener building composites with balanced properties and utility value was investigated. Natural aggregate (2/4 mm) was substituted with corresponding fractions of a thermoplastic alternative in portions of 25, 50, 75, and 100 vol.%. The comprehensive experimental investigation evaluated physical and mechanical properties, heat transport and accumulation, and water absorption characteristics. Due to the uniformly distributed plastic particles in the hardened cement-based matrix, the data revealed an important reduction in the dead weight of produced mortars, which also reduced thermal conductivity by up to 47%. On one hand, lightweight mortars showed partially reduced mechanical resistivity; on the other hand, the EPS bead-modified structure turned out to be effective in liquid water transport reduction. [ABSTRACT FROM AUTHOR]

This work aims to characterize 3D-printed structures composed of a thermoplastic material (polylactic acid (PLA)) containing a combination of magnetic particles composed of iron(III) oxide (hematite) and iron(II)–iron (III) oxide (magnetite) with various infill densities and print orientations in regard to their possible processing by Fused Filament Fabrication additive technology. The correct processing temperatures have been determined using thermal analysis, and the paramagnetic and mechanical properties of the samples have been tested. The relative permeability has been identified to be strongly dependent on the topology parameters of the tested samples. The results of the inductance values for the samples without magnetic additives (infill densities 50% and 100%) have been detected to be comparable; nonetheless, the magnetic samples with 100% infill density has been found to be about 50% higher. A similar trend has been observed in the case of the values of the relative permeability, where the magnetic samples with 100% infill density have been measured as having an about 40% increased relative permeability in the comparison with the samples without magnetic additives (infill densities 20–100%). Finite Element Modelling (FEM) simulations have been applied to determine the magnetic field distributions and, moreover, to calculate the holding forces of all the printed samples. The maximum value of the holding force for the minimum distance of the plastic plate has been found to reach a value of almost 300 N (magnetic sample with 100% infill density). The obtained comprehensive characterization of the printed samples may be utilized for designing and tuning the desired properties of the samples needed in various industrial applications. [ABSTRACT FROM AUTHOR]

Traditional supplementary cementitious materials (SCMs) have been proven to reduce the negative impact of Portland cement production on the environment. However, the availability of SCMs becomes limited due to their extensive usage. For this reason, our work aimed to investigate the effect of partial substitution of ordinary Portland cement (OPC) with two different types of carbon-rich waste powders—biochar (BC) and coal dust (CD), dosed separately up to 10 wt.% of OPC, on the physical, microstructural and mechanical properties of hardened specimens. Obtained data pointed out that replacing OPC with small amounts of BC and CD (not exceeding 5.0 wt.% and 2.5% wt.%, respectively) initiated an increment in mechanical strengths due to a decrease in total open porosity and enhanced formation of hydration products of such composites compared with the reference. Overall, both examined alternatives, if added in appropriate amounts, have the perspective to be effectively applied in cement manufacturing and concrete production, and thus to importantly contribute to the long-term sustainability of the construction industry in view of energy savings, reduced releasing of the greenhouse gasses and mitigating of global climate changes. [ABSTRACT FROM AUTHOR]

This work aims to characterize printing structures with various infill densities composed of a thermoplastic material containing magnetic particles composed of mainly Iron(III) oxides with regard to their possible processing with the additive technology of Fused Filament Fabrication. A polyethylene terephthalate glycol (PET-G) structural thermoplastic with the addition of Iron(III)) oxides has been selected, and correct processing temperatures have been determined using thermal analysis. The paramagnetic properties of printed products consisting of different filling densities have been tested. Relative permeability has been identified to be strongly dependent on the printed internal structures of tested products. The samples composed of the densest structure have shown relative permeability higher by 18% with respect to the sample printed with the least dense structure. Finite Element Modelling (FEM) simulations have been applied to determine magnetic field distributions and, moreover, to calculate the holding forces of all printed samples. The performed simulations confirmed that produced composites might be utilized as magnetic switches and sensors or as more advanced components for homogenizing electric motors' magnetic fields. Moreover, magnetic properties might be tuned according to the specific needs printing structure with the suitable density. [ABSTRACT FROM AUTHOR]

3D printing, also known as additive manufacturing, is becoming increasingly popular for prototype processing in industrial practice. Laser sintering, which is a laser powder bed fusion technique, is a versatile and common 3D printing technology, which enables compact and high-quality products. Polyamide 12, a popular 3D printing material, provides reliable mechanical and thermal properties. Weaknesses in applying this technology for polyamide 12 include incomplete information regarding the application of various types of additives and different printing orientations with respect to the properties. This study aimed to investigate the influence of various additives (including carbon fiber, glass fiber, flame retardant, and aluminum powder) combined with polyamide 12, using processing of predefined powder refreshing mixture on the properties of a finished product. The thermal, surface, and mechanical properties of samples printed with five different polyamides 12-based powders at three different print orientations were investigated. It was found that the inclusion of additives decreases the tensile strength and increases the surface roughness of printed components—however, the toughness increases. The results can assist designers in selecting an appropriate material that will produce a finished part with the required properties for a given application. [ABSTRACT FROM AUTHOR]

Nowadays, additive manufacturing—also called 3D printing—represents a well-established technology in the field of the processing of various types of materials manufacturing products used in many industrial sectors. The most common type of 3D printing uses the fused filament fabrication (FFF) method, in which materials based on thermoplastics or elastomers are processed into filaments. Much effort was dedicated to improving the properties and processing of such printed filaments, and various types of inorganic and organic additives have been found to play a beneficial role. One of them, calcium carbonate (CaCO3), is standardly used as filler for the processing of polymeric materials. However, it is well-known from its different applications that CaCO3 crystals may represent particles of different morphologies and shapes that may have a crucial impact on the final properties of the resulting products. For this reason, three different synthetic polymorphs of CaCO3 (aragonite, calcite, and vaterite) and commercially available calcite powders were applied as fillers for the fabrication of polymeric filaments. Analysis of obtained data from different testing techniques has shown significant influence of filament properties depending on the type of applied CaCO3 polymorph. Aragonite particles showed a beneficial impact on the mechanical properties of produced filaments. The obtained results may help to fabricate products with enhanced properties using 3D printing FFF technology. [ABSTRACT FROM AUTHOR]

Most of the historical and old building stock in Europe are constructed from masonry, when brick, stones, or their combination are bound with traditional mortars. Rising damp, due to accompanying effects, is the main factor influencing the quality of indoor climate as well as having an important impact on the durability of masonry structures. In this study, new types of lightweight concrete with waste aggregate content as a suitable material for remediation of damp damaged masonries were designed and tested. Alternative aggregate served as silica sand substitution in the range of 0–100 vol.%. Basic structural properties, mechanical resistance, water, and water vapor transport properties were measured after 28 days of water curing and were compared with dense reference concrete and with traditional masonry materials as well. Moreover, the porous structure of produced concretes and changes caused by usage of alternative aggregate usage were evaluated with the mercury intrusion porosimetry (MIP) technique. Obtained experimental data showed the suitability of modified concretes with 25–50 vol.% of waste aggregate content to ensure acceptable strength and hydric properties, and these properties were found to be comparable with masonry structures and materials used in the past. [ABSTRACT FROM AUTHOR]