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This research explores the potential of agricultural waste, specifically flax straw, as a sustainable raw material for eco-friendly packaging materials. This study investigates a three-stage delignification process involving nitric acid, alkaline treatment, and organosolvent solutions. This method effectively removes lignin from the straw, resulting in high-quality technical pulp with 67.7% α-cellulose and a significantly reduced ash content (8.5%). X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were employed to characterize the treated flax straw. XRD analysis revealed changes in the cellulose structure, while TGA indicated enhanced thermal stability compared to untreated straw. Microscopic analysis of the pulp fibers shows a parallel and aligned arrangement, suggesting a high fiber content and a strong paper lattice. The particle size distribution of the ground pulp, influenced by fiber size, has implications for the packing density and mechanical properties of the final product. This study demonstrates the potential of agricultural waste as a sustainable source for packaging materials, contributing to the circular economy and waste reduction. [ABSTRACT FROM AUTHOR]

In this study, a comparative analysis of silver nanoparticles treatment and chitosan coating on packaging paper barrier properties was carried out. In order to examine the water, grease, and antibacterial barrier properties of silver nanoparticle-treated and chitosan-coated laboratory-obtained paper samples, a mixture of bleached softwood and hardwood celluloses was used. In order to conduct the comparative analysis SEM, water contact angle, Cobb60, and Kit tests were carried out on a cellulose sample, and four paper samples (three of them treated with silver nanoparticles—1, 2, and 3 mL/20 cm2 or chitosan coated—0.5, 1, and 2 g/m2) together with the inhibition activity against nine Gram-positive and Gram-negative bacteria, yeast, and fungal strains. The study found out that increasing the silver nanoparticle treatment and chitosan coating led to improved water resistance, while grease resistance was improved only for chitosan coated paper samples. Additionally, paper treated with 3 mL/20 cm2 of silver nanoparticles had the highest antibacterial protection (81.6%) against the Gram-positive bacterium Staphylococcus aureus, followed by Gram-negative Escherichia coli (75.8%). For the rest of the studied microorganisms, the average efficiency of the treated paper was 40.79%. The treatment of the paper with 1 and 2 mL/20 cm2 of silver nanoparticles was less effective—27.13 and 39.83%, respectively. The antibacterial protection of 2 g/m2 chitosan-coated paper samples was the most effective (average 79%) against the tested bacterial, yeast, and fungal strains. At 1 and 0.5 g/m2 chitosan coatings, the efficiency was 72.38% and 54.67%, respectively. Gram-positive bacteria, yeasts, and fungal strains were more sensitive to chitosan supplementation. [ABSTRACT FROM AUTHOR]

In the present study, an environmentally friendly oil- and water-resistant paper was developed using a holo-lignocellulosic nanofibril (LCNF)-based composite coating. The LCNF was prepared from wheat straw using a biomechanical method. Characterizations of oil- and water-resistant coated paper and the effect of LCNF content on the performance of the coated paper were confirmed by combining contact angle analysis, Cobb 300s, and mechanical performance tests. The results show that the barrier performance and mechanical strength of the coated paper were greatly improved with the increase of LCNF content. The contact angle of oil and water of coated paper containing 50% LCNF were 69° and 78°, respectively, while the contact angle of oil and water of the base paper were only 30° and 20°, respectively. Cobb 300s values reduced from 110 g/m2 to 30 g/m2 when the LCNF content increased from 50% to 90%. Moreover, under the coating amount of 20 g/m2, the tensile strength of the coating paper was 0.980 KN/m, an increase of 10.11% compared with the base paper. The bursting strength reached 701.930 KPa, which was 10.75% higher than the base paper. In short, it is feasible to prepare LCNF from wheat straw, and apply it to produce water-proof and oil-proof paper. The water-proof and oil-proof paper developed in this study not only offers a novel approach to addressing white pollution but also presents a new research avenue for exploring the potential applications of agricultural waste. [ABSTRACT FROM AUTHOR]

The aim of the present study was to investigate highly efficient alkyl ketene dimer (AKD) emulsions to improve the hydrophobicity of cellulose paper. AKD emulsions stabilized by guar gel were obtained; the guar gel was prepared by hydrogen bond cross-linking sodium tetraborate and guar gum. The cross-linking was confirmed by combining FTIR and SEM. The effect of guar gel on the performance of the AKD emulsions was also studied by testing AKD emulsions stabilized by different guar gel concentrations. The results showed that with increasing guar gel concentration, the stability of the AKD emulsions improved, the droplet diameter decreased, and the hydrophobicity and water resistance of the sized packaging paper were gradually enhanced. Through SEM, the guar gel film covering the AKD emulsion droplet surface and the three-dimensional structure in the aqueous dispersion phase were assessed. This study constructed a scientific and efficient preparation method for AKD emulsions and provided a new method for the application of carbohydrate polymer gels which may avoid the adverse effect of surfactant on paper sizing and environmental problems caused by surfactant bioaccumulation. [ABSTRACT FROM AUTHOR]

Food packaging manufacturers often resort to lamination, typically with materials which are neither non-biodegradable nor biobased polymers, to confer barrier properties to paper and cardboard. The present work considers a greener solution: enhancing paper's resistance to moisture, grease, and air by aqueous coating suspensions. For hydrophobization, a combined approach between nanocellulose and common esterifying agents was considered, but the water vapor transmission rate (WVTR) remained excessively high for the goal of wrapping moisture-sensitive products (>600 g m−2 d−1). Nonetheless, oil-repellant surfaces were effectively obtained with nanocellulose, illite, sodium alginate, and/or poly(vinyl alcohol) (PVA), reaching Kit ratings up to 11. Regarding air resistance, mineral-rich coatings attained values above 1000 Gurley s. In light of these results, nanocellulose, minerals, PVA, pullulan, alginate, and a non-ionic surfactant were combined for multi-purpose coating formulations. It is hypothesized that these materials decrease porosity while complementing each other's flaws, e.g., PVA succeeds at decreasing porosity but has low dimensional stability. As an example, a suspension mostly constituted by nanocellulose, sizing agents, minerals and PVA yielded a WVTR of roughly 100 g m−2 d−1, a Kit rating of 12, and an air resistance above 300 s/100 mL. This indicates that multi-purpose coatings can be satisfactorily incorporated into paper structures for food packaging applications, although not as the food contact layer. [ABSTRACT FROM AUTHOR]

This study reports on the development of bio-based hydrophobic coatings for packaging papers through deposition of polyhydroxybutyrate (PHB) particles in combination with nanofibrillated cellulose (NFC) and plant wax. In the first approach, PHB particles in the micrometer range (PHB-MP) were prepared through a phase-separation technique providing internally-nanosized structures. The particles were transferred as a coating by dip-coating filter papers in the particle suspension, followed by sizing with a carnauba wax solution. This approach allowed partial to almost full surface coverage of PHB-MP over the paper surface, resulting in static water contact angles of 105°-122° and 129°-144° after additional wax coating. In the second approach, PHB particles with submicron sizes (PHB-SP) were synthesized by an oil-in-water emulsion (o/w) solvent evaporation method and mixed in aqueous suspensions with 0-7 wt % NFC. After dip-coating filter papers in PHB-SP/NFC suspensions and sizing with a carnauba wax solution, static water contact angles of 112°-152° were obtained. The intrinsic properties of the particles were analyzed by scanning electron microscopy, thermal analysis and infrared spectroscopy, indicating higher crystallinity for PHB-SP than PHB-MP. The chemical interactions between the more amorphous PHB-MP particles and paper fibers were identified as an esterification reaction, while the morphology of the NFC fibrillar network was playing a key role as the binding agent in the retention of more crystalline PHB-SP at the paper surface, hence contributing to higher hydrophobicity. [ABSTRACT FROM AUTHOR]

The poor barrier properties and hygroscopic nature of cellulosic paper impede the wide application of cellulosic paper as a packaging material. Herein, a polyvinyl alcohol (PVA)-based polymer coating was used to improve the barrier performance of paper through its good ability to form a film. Alkyl ketene dimer (AKD) was used to enhance the water resistance. The effect of the absorptive characteristics of the base paper on the barrier properties was explored, and it was shown that surface-sized base paper provides a better barrier performance than unsized base paper. Nanoclay (Cloisite Na+) was used in the coating formulation to further enhance the barrier performance. The results show that the coating of PVA/AKD/nanoclay dispersion noticeably improved the barrier performance of the paper. The water vapor transmission rate of the base paper was 533 g/m2·day, and it decreased sharply to 1.3 g/m2·day after the application of a double coating because of the complete coverage of the base paper by the PVA-based polymer coating. The coated paper had excellent water resistance owing to its high water contact angle of around 100°. The grease resistance and mechanical properties of the base paper also improved after coating. This work may provide inspiration for improving the barrier properties of packaging paper through the selection of a suitable base paper and coating formulation. [ABSTRACT FROM AUTHOR]

Herein, we fabricated a starch-based flexible coating for food packaging papers with excellent hydrophobicity and antimicrobial properties. FTIR (Fourier transform infrared) and XRD (X-ray diffraction) spectra revealed the homogeneous dispersion of the ZnO nanoparticles (NPs) in the composite film within 5% ZnO NP dosage. SEM (scanning electron microscope) and AFM (atomic force microscope) micrographs confirmed the increased roughness on the composite film with the increased dosages of ZnO NPs. Hydrophobic characteristics showed that dramatic enhancement was obtained in the values and stabilities of DCAs (dynamic contact angles) in the resultant film and coated paper. TG (thermogravimetry) results demonstrated the increased thermal stabilities of the composite films. Significantly, a decreased water vapor transmission rate was observed in the coated paper. When 20% guanidine-based starch and 2% CMC (carboxy methyl cellulose) was added, a flexible coating with excellent antimicrobial activity towards Escherichia coli can be obtained. Furthermore, the migration of ZnO NPs into the food simulants was well below the overall migration legislative limit. The resultant starch-based flexible composite film and coated paper established an effective approach to develop a green-based material for food packaging applications. [ABSTRACT FROM AUTHOR]