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Ethylene is mainly produced by steam cracking of naphtha or light alkanes in the current petrochemical industry. However, the high-temperature operation results in high energy demands, high cost of gas separation, and huge CO2 emissions. With the growth of the verified shale gas reserves, oxidative dehydrogenation of ethane (ODHE) becomes a promising process to convert ethane from underutilized shale gas reserves to ethylene at a moderate reaction temperature. Among the catalysts for ODHE, MoVNbTeOx mixed oxide has exhibited superior catalytic performance in terms of ethane conversion, ethylene selectivity, and/or yield. Accordingly, the process design is compact, and the economic evaluation is more favorable in comparison to the mature steam cracking processes. This paper aims to provide a state-of-the-art review on the application of MoVNbTeOx catalysts in the ODHE process, involving the origin of MoVNbTeOx, (post-) treatment of the catalyst, material characterization, reaction mechanism, and evaluation as well as the reactor design, providing a comprehensive overview of M1 MoVNbTeOx catalysts for the oxidative dehydrogenation of ethane, thus contributing to the understanding and development of the ODHE process based on MoVNbTeOx catalysts. [ABSTRACT FROM AUTHOR]

This paper investigates the oxidative dehydrogenation of ethane to produce ethylene at low temperatures (500 °C) in metallic structured substrates. To check this point, the FeCrAlloy® monoliths with different channel sizes (289–2360 cpsi) were prepared. The monoliths were coated with a Ni/Al2O3 catalyst (by washcoating of alumina and the latter nickel impregnation) and characterized by Scanning Electron Microscopy and Energy-Dispersive X-ray analysis (SEM-EDX), Temperature-Programmed Reduction (TPR), X-ray Diffraction (XRD) and X-ray Photoelectron Spectroscopy (XPS). The catalytic results showed that all monoliths coated with ~300 mg of catalyst presented similar ethane conversion (15%) at 450 °C. However, the lowest selectivity to ethylene was found for the monolith with the lower channel size and the higher geometric surface area, where a heterogeneous catalyst layer with Ni enriched islands was generated. Therefore, it can be said that the selectivity to ethylene is linked to the distribution of Ni species on the support (alumina). Nevertheless, in all cases the selectivity was high (above 70%). On the other hand, the stability in reaction tests of one of the coated monoliths was done. This structured catalyst proved to be more stable under reaction conditions than the powder catalyst, with an initial slight drop in the first 8 h but after that, constant activity for the 152 h left. [ABSTRACT FROM AUTHOR]