Search

A water-soluble ternary copolymer bearing carboxyl, sulfonic, and amide functional groups was synthesized using ammonium persulfate-catalyzed free radical polymerization in water, resulting in high monomer conversion. This copolymer was then complexed with aluminum sulfate, forming an admixture containing Al(SO4)(OH)·5H2O, which was subsequently combined with silica gel. Characterization revealed that the synthesized copolymer formed a large, thin membrane that covered both the aluminum compounds and the silica gel blocks. The introduction of this complex admixture, combining the copolymer and aluminum sulfate, not only reduced the setting times of the cement paste but also enhanced the mechanical strengths of the mortar compared to using aluminum sulfate alone. The complex admixture led to the formation of katoite, metajennite, and C3A (tricalcium aluminate) in the mortar, demonstrating significant linking effects, whereas pure aluminum sulfate could not completely transform C3S within 24 h. Further addition of silica gel to the complex admixture further shortened the setting times of the paste, slightly reduced compressive strength, but improved flexural strength compared to the initial complex admixture. The silicon components appeared to fill the micropores and mesopores of the mortar, accelerating cement setting and enhancing flexural strength, while slightly decreasing compressive strength. This study contributed to the development of new cementing accelerators with improved hardening properties. [ABSTRACT FROM AUTHOR]

With the growing global concerns regarding sustainable development in the building and construction industries, concentration only on the engineering properties of building materials can no longer meet the requirements. Although some studies have been implemented based on the lifecycle assessment of lightweight cement-based materials, very few attempts have been made pertaining to multi-criteria optimization, especially when fly ash cenospheres are used as lightweight aggregates and nano additives are incorporated as modifying admixtures. This investigation utilized cenospheres as fine aggregates to produce green, sustainable, lightweight cement mortar. Multi-walled carbon nanotubes at 0.05, 0.15, and 0.45% were binarily added, together with 0.2, 0.6, and 1.0% of nano silica to improve the mechanical performance. Strength tests were conducted to measure the flexural and compressive behaviors, combined with a cradle-to-gate lifecycle assessment and direct cost analysis to assess the environmental and economic viability. Integrated indexes and the TOPSIS method were adopted to systematically evaluate the mortar mixes and determine the optimal mix. The outcomes show that nano additives worked synergically to enhance the mechanical properties of the mortars. The utilization of cenospheres effectively reduced environmental impacts and improved economic feasibility. Nano additives significantly affected the sustainability and economic viability; in particular, the utilization of multi-walled carbon nanotubes increased the material costs. To minimize the impact of the price of multi-walled carbon nanotubes, it is proposed to binarily use less expensive nano silica. In the multi-parameter optimization, the mix with 0.05% multi-walled carbon nanotubes and 0.02% nano silica was recommended to be the optimal mix. [ABSTRACT FROM AUTHOR]

The main objective of this study was to determine the impact of glass waste as a valuable additive in cement mortars. As part of this study, three mortars with different glass waste contents were designed with the addition of 10, 20, and 30% glass waste, as well as a reference mortar without the additive. The selected characteristics of the mixtures were determined, including the consistency, density, air content, and strength properties of the mortar. Strength tests (bending and compressive strength) were performed after 28 and 56 days of maturation. Mortars with the lowest waste content (MC10%) achieved flexural strength of 26% and compressive strength of 18% compared to the average value of standard mortar, whereas MC20% mortars showed a decrease in bending strength of 30% and compressive strength of 24%. Studies have also been conducted to determine the parameters of air trapped in the mortar microstructure and its possible impact on mortar durability in a freezing/thawing environment. A group of experimental studies involved microstructure studies aimed at assessing the changes that occur in mortars containing glass waste. The negative effects of glass waste on the compressive and bending strengths and the positive effect at low temperatures were clearly demonstrated. [ABSTRACT FROM AUTHOR]

In the article, the authors presented the results of research on the assessment of the effect of selected mineral additives on the strength properties of the standard mortar. The modification of the composition of the standard mortar made on the basis of CEM I 42.5R cement and quartz sand consisted of using seven selected mineral additives in the form of compacted microsilica, Mikrosill microsilica, limestone flour, glass flour, glass granulate, basalt flour, and fly ash in the amounts of 10 and 20% in relation to cement as its substitute. Reducing the share of cement in the standard mortar by 10% has a beneficial effect on improving the compressive strength by over 40% with the addition of microsilica, and in the case of bending strength, even by 10%. [ABSTRACT FROM AUTHOR]

This study aimed to comprehensively investigate the properties of a binder based on high-calcium fly ash and silica fume with a complex additive consisting of calcium nitrate and magnesium chloride. The strength characteristics, the characteristics of the hydration process, and the phase composition of the hydration products of the binder were investigated. Silica fume was used to suppress the expansion of fly ash during hydration. A complex additive (CA) consisting of Ca(NO3)2 and MgCl2 provided a higher strength of binder than each of these salts separately. When testing a mortar with sand, the CA additive ensured that the strength of the specimens was 43.5% higher than the strength of the mortar with the addition of Ca(NO3)2 and 7.5% higher than the strength of the mortar with the MgCl2 additive. Calcium nitrate greatly accelerated the process of heat release in the first 60 min of binder hydration, and subsequently, conversely, slowed it down. The addition of MgCl2 gave a significantly greater thermal effect than Ca(NO3)2. When the two salts acted together, even a small fraction of magnesium chloride (0.2 of CA) compensated for the retarding effect of calcium nitrate and provided heat release for the binder that was almost as good as that of MgCl2. [ABSTRACT FROM AUTHOR]

In this study, experimental and numerical investigations were conducted to examine the time-dependent creep and earthquake performance of the historical Plaka stone bridge, which was constructed in 1866 in Arta, Greece. During the original construction of the bridge in 1866, Khorasan mortar with an egg white additive was used between the stone elements. Furthermore, when the bridge underwent restoration in 2015, Khorasan mortar with an eggshell additive was employed between the stone elements. Consequently, two distinct 3D finite-difference models were developed for this study. In the first bridge model, egg white was used in the Khorasan mortar, replacing water at various proportions of 0%, 25%, 50%, 75%, and 100%. In contrast, for the second model, eggshell was incorporated into the Khorasan mixture at percentages of 25%, 50%, 75%, and 100%, relative to the lime amount. Subsequently, the mortars were subjected to curing periods of 1 day, 7 days, and 28 days, and their mechanical properties were determined through unconfined compression strength experiments. Taking into account the determined strengths of the mortars, the kn and ks stiffness values of the interface elements between the stone elements and Khorasan mortar were calculated. In the 3D model, each stone element was individually represented, resulting in a total of 1,849,274 stone elements being utilized. Non-reflecting boundary conditions were applied to the edge boundaries of the bridge model, and the Burger creep and Mohr–Coulomb material models was employed for time-dependent creep and seismic analyses, respectively. Subsequently, time-dependent creep analyses were conducted on the bridge, and seismic events that occurred in the region where the bridge was located were simulated to assess their impact. Based on the results of the time-dependent creep and seismic analyses, we observed that the use of 50% eggshell-mixed Khorasan mortar between the stone elements had a positive influence on the earthquake and creep behaviors of both restored and yet-to-be-restored historical bridges. [ABSTRACT FROM AUTHOR]

Supplementary cementitious materials (SCMs) have been used in the construction industry to mainly reduce the greenhouse gas emissions associated with Portland cement. Of SCMs, the petrochemical industry waste known as fluid catalytic cracking catalyst residue (FCC) is recognized for its high reactivity. Nevertheless, the binders produced using SCMs usually present low mechanical strength at early curing ages. This study aims to assess the effect of different accelerating additives (KOH, sodium silicate SIL, commercial additive SKR) on the mechanical strength of mortars containing FCC. The results show that after only 8 curing hours, the compressive strength gain of the FCC mortars containing SKR was over 100% compared to the FCC mortar with no additive (26.0 vs. 12.8 MPa). Comparing the compressive strength of FCC mortar containing SKR to the control mortar, the enhancement is spetacular (6.85 vs. 26.03 MPa). The effectiveness of the tested accelerators at 8–24 curing hours was KOH ≈ SIL < SKR, whereas it was KOH < SIL < SKR for 48 h–28 days. The thermogravimetric data confirmed the good compatibility of FCC and the commercial accelerator. [ABSTRACT FROM AUTHOR]

This study explores the efficacy of a sacrificial anode cathodic protection (SACP) system with an activated carbon-based conductive mortar in bridge structures. In the previous Part 1 study, various admixtures were compared to identify a conductive mortar for enhancing the performance of the SACP system, assessed through electrical conductivity, resistivity, cathodic protection (CP) potential and current, and 4 h depolarization potential. Part 2 extends the investigation by applying the developed conductive mortar containing activated carbon to an SACP system on an actual bridge structure in which corrosion has already been initiated. Before CP installation, the physical properties of the conductive mortar were evaluated to satisfy the standard requirements for concrete structure maintenance. Subsequently, zinc mesh and bulk anodes were installed on the bridge pier, followed by the application of a conductive mortar with an admixture ratio of 5%. Over a four-year period, performance was measured through regular 4 h depolarization potential checks and visual inspections. The SACP system with the conductive mortar demonstrated superior CP performance compared to the general mortar, confirming the effectiveness of the developed conductive mortar. Visual inspection after four years confirmed the workability of the SACP system with conductive mortar. [ABSTRACT FROM AUTHOR]

This research primarily delves into a comprehensive investigation concerning the synergistic effects of fly ash (FA) with yellow pigment (YP) and red pigment (RP) in the workability, physical characteristics, and mechanical properties of colored mortars, both pre-and post-exposure to high temperatures. Within the experimental design, FA was employed as a 20% substitute for cement, while YP and RP were systematically incorporated into the cement mixtures at varying concentrations (1%, 3%, and 5% by weight). The specimens underwent controlled exposure to high temperatures, ranging from 300 °C to 800 °C. This study's outcomes unveiled that while the introduction of FA positively influenced mortar workability, including YP and RP adversely impacted spreading diameters (SD), resulting in a discernible reduction in overall workability. Despite these effects, FA emerged as a pivotal factor to enhancing the residual compressive strength (RCS) and residual flexural strength (RFS) of the colored mortars. For instance, after 90 days at 800 °C, the control concrete (R0) exhibited a notable 66.13% decrease in RCS, and the sample solely incorporating FA (R1) demonstrated a reduced reduction of 55.39%. Similarly, mortars with YP additives (R2–R4) and RP additives (R5–R7) showcased RCS reductions within the range of 53.32% to 55.12% and 54.51% to 56.04%, respectively. [ABSTRACT FROM AUTHOR]

Crystalline coatings are waterproofing systems used for additional protection against increased moisture and subsurface water ingress. Even though these crystalline materials are commonly used in moisture-protective systems, they have not yet been sufficiently scientifically described. The weakest link in the chain of interaction between crystalline coatings and underlying concrete is the transition zone. To increase knowledge of the interaction between these materials, a series of experiments was prepared using a specially formulated protective mortar as the final surface layer, with the function of additionally waterproofing the structure. An experimental study of the adhesion of surface layers based on secondary crystallization to provide additional protection to concrete structures loaded with moisture or ground water exposure is presented in this paper. The series of experiments carried out consisted of an analysis of protective crystalline mortar adhesion to concrete samples of identical composition. A set of experimental measurements under the influence of various boundary conditions was carried out to determine the bond strength between two different materials. For the experimental measurements, the materials were exposed to aggressive environments for which durability verification had not yet been performed. A modified protective mortar with crystalline admixture was used as an overlayed material. This mortar worked similarly to a crystalline coating after application. Over time, there was penetration of the underlaying concrete and a secondary hydration of the cement matrix which resulted in the waterproofing of the structure. The test samples were exposed to aggressive environmental conditions in the form of freezing–thawing cycles and a carbonation process. Pull-off tests were carried out on every test sample to determine the strength of the surface layers. The penetration of the crystalline agent into the base concrete was confirmed with an SEM observation. The results of the experimental program showed that exposure to the aggressive environment further reduced the strength of the modified mortar containing the crystalline admixture. However, the bond strength between the concrete and the modified mortar exceeded the tensile strength of the concrete. [ABSTRACT FROM AUTHOR]

One of the ways to modify selected parameters of lime mortars is the use of biopolymers of animal origin, such as bone glue, skin glue, bovine blood, eggs, and casein. These are protein-based biopolymers. Casein is an example of an organic polymer produced from cow's milk. The aim of the work was to investigate the possibilities of improving selected properties of mortars based on hydrated lime and metakaolin. The mixture was modified with powdered technical casein in amounts of 0.5%, 1.5%, 1%, 1.5%, and 2% as a partial mass replacement for the binding mixture. Additionally, the influence of increasing the amount of water on the properties of the mortar with a casein admixture of 2% was checked. This study examined consistency, shrinkage, water absorption, capillary action, porosity, flexural, compressive strength, and Young's modulus. The admixture of casein influenced the properties of the mortar, but not in all cases, and it was possible to determine a clear trend related to the variable amount of casein. Strength properties deteriorated as the amount of casein increased. When air bubbles were introduced into the mortar after the casein was dissolved, the porosity increased as the amount of admixture increased. The moisture properties improved; namely, casein led to a reduction in water absorption and water absorption caused by capillary action. No relationship was observed between the amount of casein and the drying shrinkage. Increasing the amount of water in the mixture led to the expected effects, i.e., an increase in porosity, shrinkage, and water absorption, and a decrease in mechanical strength. [ABSTRACT FROM AUTHOR]

In this work, the effect of cellulose ether (CE), tartaric acid (TA), and polycarboxylate superplasticizer (PCE) on the working performance and mechanical properties of cement-based self-leveling mortar is investigated. According to the orthogonal experiment analysis, TA is identified as the most influential factor affecting the working performance, as indicated by factors such as fluidity, fluidity loss, and viscosity. Upon conducting a comprehensive assessment of the working performance and mechanical properties, the optimal parameters are found to be CE = 0.6 wt.‰, TA = 0.5 wt.‰, and PCE = 2.0 wt.‰. A univariate test highlights that that the working performance improves with the higher TA dosages. Specifically, the exponential reduction of fluidity loss corresponds with an increased TA content. Regarding the mechanical properties of cement-based self-leveling mortar, the compressive and flexural strength exhibit enhancement when the TA dosage remains below 0.4 wt.‰ at the early stage, implying that TA has some influence on the hydration process. Impressively, the 1 d compressive and flexural strengths surpass 7 MPa and 2 MPa, respectively, ensuring the viability of subsequent construction activities. Through an analysis of hydration heat, the effect mechanism of TA on the cement-based self-leveling mortar is derived. The result shows that the addition of TA decelerates the hydration process within the initial 10 h, followed by acceleration in the subsequent 20 h to 30 h. Consequently, this delayed formation of the early hydration product, ettringite, contributes to a more porous structure in the slurry, with low friction leading to a better working performance. A large number of hydration products, such as alumina gel and calcium–silicon–hydrate gel, presented in the hardened paste results in the good mechanical properties at 1 d. This study may lay a foundation for the optimization of the dosage of chemical admixtures in the self-leveling mortar and high-performance cement-based materials, and also impart valuable insights for practical applications extending to the realm of building construction and decoration. [ABSTRACT FROM AUTHOR]

The influence of the components of plaster mortars on their properties is considered in a lot of studies at a qualitative level without searching for optimal compositions of these multicomponent composite materials. The purpose of this study was to obtain the experimental–statistical models based on the results of the designed experiment, allowing the influence of light fillers and polymer admixtures on the properties of the mortars to be evaluated and analysed; the compositions complying with specified requirements and compromised optimally by a number of properties should be found. The quantities of fine limestone and perlite as well as of the hydroxyethyl methyl cellulose and dispersible polymer were varied in the experiment. The effective viscosity and thixotropy of the mix, compression, tensile, adhesive strength, frost resistance, and density of hardened mortars were determined for 18 compositions according to the experiment design. The obtained models have allowed the individual and synergetic effects of mix components to be evaluated. The fine perlite has turned out to have the greatest positive effect on the properties. This porous filler increases the strength while decreasing the density of the mortars. It is shown how the composition complying with specified requirements—and the best based on several properties—has been found. [ABSTRACT FROM AUTHOR]

This study presents the results of laboratory experiments conducted to determine the mechanical parameters for cement mortar with various quantities of waste fibers, polypropylene microfibers, and steel microfibers. Waste fibers were used as samples and obtained using an end-of-life car tire recycling process. For comparison, samples with the addition of steel and polypropylene microfibers were tested. The same degrees of fiber reinforcement were used for all types of fibers. Ultimately, 22 mixtures of cement mortar were prepared. The aim of this study is therefore to present and compare basic mechanical parameter values. Compressive strength, flexural strength, fracture toughness, and flexural toughness were of particular interest. A three-point bending test was performed on three types of samples, without a notch and with a notch of 4 and 8 mm. The results show that the use of steel microfibers in the cement mortar produces a product with better properties compared to a mixture with steel cord or polypropylene fibers. However, the cement mortar with the steel cord provides better flexural strength and greater flexural toughness factors compared to the cement mortar with polypropylene fibers. This means that the steel cord is a full-value ecological replacement for different fibers. [ABSTRACT FROM AUTHOR]

The best known and effective methods for the reduction of the negative effects of an alkali–silica reaction in concrete include the application of mineral additives with an increased aluminium content and reduced share of calcium, as well as chemical admixtures in the form of lithium compounds. Because both aluminium and lithium ions increase the stability of reactive silica in the system with alkalis, it is possible to presume that the application of both corrosion inhibitors together will provide a synergistic effect in the ASR limitation. The paper presents the results of studies on the influence of combined application of metakaolin and lithium nitrate on the course of corrosion caused by the reaction of opal aggregate with alkalis. The potential synergistic effect was studied for the recommended amount of lithium nitrate, i.e., the Li/(Na + K) = 0.74 molar ratio and 5%, 10%, 15%, and 20% of cement mass replacements with metakaolin. The effectiveness of the applied solution was studied by measurements of mortars expansion in an accelerated test, by microstructure observations, and by determination of the ASR gels composition by means of SEM-EDS. The influence of metakaolin and the chemical admixture on the compressive and flexural strengths of mortars after 28 and 90 days of hardening were also analysed. The results of the studies revealed a synergistic effect for mixtures containing metakaolin at 15% and 20% cement replacement and lithium nitrate admixture in alkali–silica reaction expansion tests. It was found that corrosion processes in mortars with 5 and 10% levels of metakaolin became more severe after adding a lithium admixture to mortars with metakaolin only. The obtained results were confirmed by observations of the mortars' microstructures. There was no synergistic impact of lithium nitrate and metakaolin on compressive strength characteristics. The compressive strength of mortars containing a combination of metakaolin and lithium nitrate decreased both after 28 and after 90 days, compared to mortars with metakaolin alone. [ABSTRACT FROM AUTHOR]

The presented research is focused on the complex assessment of three different types of diatomaceous earth and evaluation of their ability for application as pozzolana active admixtures applicable in the concrete industry and the production of repair mortars applicable for historical masonry. The comprehensive experimental campaign comprised chemical, mineralogical, microstructural, and physical testing of raw materials, followed by the analyses and characterization of pozzolanic activity, rheology and heat evolution of fresh blended pastes, and testing of macrostructural and mechanical parameters of the hardened 28-days and 90-days samples. The obtained results gave evidence of the different behavior of researched diatomaceous earth when mixed with water and Portland cement. The differences in heat evolution, initial and final setting time, porosity, density, and mechanical parameters were identified based on chemical and phase composition, particle size, specific surface, and morphology of diatomaceous particles. Nevertheless, the researched mineral admixtures yielded a high strength activity index (92.9% to 113.6%), evinced their pozzolanic activity. Three fundamental factors were identified that affect diatomaceous earth's contribution to the mechanical strength of cement blends. These are the filler effect, the pertinent acceleration of OPC hydration, and the pozzolanic reaction of diatomite with Portland cement hydrates. The optimum replacement level of ordinary Portland cement by diatomaceous earth to give maximum long-term strength enhancement is about 10 wt.%., but it might be further enhanced based on the properties of pozzolan. [ABSTRACT FROM AUTHOR]

In recent decades, layered double hydroxides (LDH) have been proposed as innovative corrosion inhibitors for reinforced concrete. Their protective action is based on the ability to intercalate specific anions in the interlayer and on their ability to exchange the intercalated anion. In the present study, an organically charged LDH, with sebacate anions in the interlayer (LDH-S), is proposed as a water-repellent additive for mortar. The waterproofing efficiency of LDH-S and the associated corrosion inhibition ability has been evaluated in reinforced mortar samples. A 42% decrease in the water capillary absorption coefficient has been estimated when 3% LHD-S is added to a mortar. Both the passivation processes of the steel rebars during the curing period and the initiation of corrosion due to chloride exposure have been studied by electrochemical measurements. Three different mortars have been evaluated: reference mortar (REF), mortar with Mg-Al LDH (LDH), and mortar with LDH-sebacate (LDH-S). The latter has shown an important protective capacity for preventing the initiation of corrosion by chloride penetration, with an inhibitory efficiency of 74%. The presence of LDHs without sebacate in the interlayer also improved the performance of the mortar against rebar corrosion, but with lower efficiency (23% inhibitory efficiency). However, this protection is lost after continued chloride exposure over time, and corrosion initiates similarly to the reference mortar. The low corrosion current density values registered when LDH-S is added to the mortar may be related to the increased electrical resistance recorded in this mortar. [ABSTRACT FROM AUTHOR]

The main aim of this article, carried out in relation to ash–cement mortars, is to determine the effect of complex additives of polyfunctional modifiers, including, in addition to superplasticizers, air-entraining and water-retaining additives, at different values of water–cement ratios. With the use of experimental–statistical models, the complex effect on the adhesive strength of cement–ash mortars of water–cement and ash–cement ratios, as well as complex additives of polyfunctional modifiers, including air-entraining and water-retaining additives, is considered. The extreme nature of the water–cement and ash–cement ratios on the adhesive strength of ash–cement mortars are established. Their optimal values are in the ranges of 0.7–0.75 and 0.35–0.4, respectively. The addition of a naphthalene-formaldehyde superplasticizer makes it possible to increase the adhesive strength of mortars by up to 40%. A positive effect is achieved along with the addition of a superplasticizer by introducing optimal amounts of air-entraining and water-retaining additives into the mortar mixtures. Quantitative parameters of mortar compositions that positively affect adhesive strength are established. The influence on the adhesive strength of the fly ash was also investigated, as well as on the binder–sand ratio. In addition, a positive effect on the adhesive strength of modified cement–ash mortars was experimentally shown by increasing the specific surface area of fly ash by regrinding it and increasing the cement–sand ratio. [ABSTRACT FROM AUTHOR]

The addition of polymers in construction is a new tendency and an important step toward the production of structures with better functional properties. This work investigates the addition of polyurea (PU) as a polymeric material in mortars. Polymer mortars were manufactured with the addition of polyurea retained in different sieves (T50 and T100) and different concentrations (2% and 5%). The characterization of the, polyurea (PU)control mortar (PU0%) and manufactured polyurea mortars (PU2%T50, PU5%T50, PU2%T100, and PU5%T100) was conducted by means of morphological analysis, SEM, XRF, TGA, and a compressive strength test of hydraulic mortars. The results show that mortars with polyurea retained in sieve 100 with a particle size of 150 μm exhibit better thermal behavior and a greater resistance to compression with a concentration of 5% polyurea with respect to the other samples. The present work reveals that polyurea retained in sieve 100 can be considered as a polymeric additive for mortars, indicating that it could be a candidate for applications such as construction. [ABSTRACT FROM AUTHOR]

This article presents research on selected physical and mechanical properties of cement-based plasters and masonry mortars with consistency-improving additives, namely, traditional hydrated lime and a plasticizing and aerating mixture (APA), which, in practice, is often considered to be a lime substitute. Comparative analysis of the properties of mortars with alternative additives—lime or APA—was carried out, taking into consideration possible effects of cement, as two types of Portland cement were used for the research. For fresh mortar, mixture consistency, air content, resistance to segregation, and water retention were determined. Tests on hardened mortars included tests of porosity and impermeability, depth of penetration of water under pressure, drying shrinkage, as well as compressive and bending strength, modulus of elasticity, and adhesion of mortars to the base. In addition, research has shown that cement–lime mortars and cement mortars with APA admixture of similar consistency in the fresh state are characterized by significantly different properties. The results show, in most of the features analyzed, more favorable properties of mortars with the use of traditional lime. For shrinkage only, the use of admixture turned out to be more advantageous. [ABSTRACT FROM AUTHOR]

Featured Application: In this contribution, the applications of the hydrotalcites and hydrotalcite-like materials in the building materials, cements, mortars, and concretes are summarized. Hydrotalcites are layered double hydroxides displaying a variety of stoichiometry caused by the different arrangement of the stacking of the layers, ordering of the metal cations, as well as the arrangement of anions and water molecules, in the interlayer galleries. The compounds of the hydrotalcite group show a wide range of the possible applications due to their specific properties, such as their large surface area, ion exchange ability, the insolubility in water and most of the organic sorbents, and others. Affordability, wide possibilities of manufacturing, and presence of sufficient natural deposits make hydrotalcites potentially very useful for the construction industry, as either a building material itself or an additive in mortars, concrete or in polymers composites used in constructions. Similar possible application of such material is in leakage control in a radioactive waste repository. The effect of use of these materials for ion exchange, anti-corrosion protection, radioactive ions containment, and similar purposes in building materials is examined in this review. [ABSTRACT FROM AUTHOR]

The aim of the research that is presented in this paper was to evaluate the physical and mechanical properties of heat-insulating mortars with expanded cork aggregates and different binders. In this work, the measurements of surface roughness and adhesion strength, supported by determination of basic mechanical and physical parameters, such as density, bulk density, open porosity, total porosity, absorbability, thermal conductivity coefficient, compressive strength, flexural strength, and frost resistance of mortars containing expanded oak cork, were performed. The scanning electron microscope (SEM) investigations demonstrated the microstructure, contact zone, and distribution of pores in the heat-insulating mortars containing expanded cork. The results indicated that the addition of expanded cork and different binders in heat-insulating mortars triggers changes in their roughness and adhesion strength. The SEM research confirmed the very good adhesion of the paste to the cork aggregate. [ABSTRACT FROM AUTHOR]

In this paper, the possibility of improving the global response of asphalt materials for pavement applications through the use of hydrated lime and Electric Arc-Furnace Steel Slag (EAFSS) was investigated. For this purpose, a set of asphalt mortars was prepared by mixing two different asphalt binders with fine granite aggregate together with hydrated lime or EAFSS at three different percentages. Bending Beam Rheometer (BBR) creep tests and Dynamic Shear Rheometer (DSR) complex modulus tests were performed to evaluate the material response both at low and high temperature. Then, the rheological Huet model was fitted to the BBR creep results for estimating the impact of filler content on the model parameters. It was found that an addition of hydrated lime and EAFSS up to 10% and 5%, respectively, results in satisfactory low-temperature performance with a substantial improvement of the high-temperature behavior. [ABSTRACT FROM AUTHOR]

The influence of a chloride-ion adsorption agent (Cl agent in short), composed of zeolite, calcium aluminate hydrate and calcium nitrite, on the ingress of chloride ions into concrete and mortar has been experimentally studied. The permeability of concrete was measured, and the chloride ion content in mortar was tested. The experimental results reveal that the Cl agent could adsorb chloride ions effectively, which had penetrated into concrete and mortar. When the Cl agent was used at a dosage of 6% by mass of cementitious materials in mortar, the resistance to the penetration of chloride ions could be improved greatly, which was more pronounced when a combination of the Cl agent and fly ash or slag was employed. Such an effect is not the result of the low permeability of the mortar, but might be a result of the interaction between the Cl agent and the chloride ions penetrated into the mortar. There are two possible mechanisms for the interaction between the Cl agent and chloride ion ingress. One is the reaction between calcium aluminate hydrate in the Cl agent and chloride ions to form Friedel's salt, and the other one is that calcium aluminate hydrate reacts with calcium nitrite to form AFm during the early-age hydration of mortar and later the NO2 - in AFm is replaced by chloride ions, which then penetrate into the mortar, also forming Friedel's salt. More research is needed to confirm the mechanisms. [ABSTRACT FROM AUTHOR]

Air permeability measurements according to the Hagen–Poiseuille equation, Scanning Electron Microscopy (SEM) and mercury intrusion porosimetry (MIP) tests were conducted on samples of cementitious mortar at different curing times to study the correlation between the increased crystallization and their microstructure. The mortar samples were prepared with a commercial fast-setting premix containing calcium silicates and quartz. The average permeability coefficient (K) was 2.96 × 10−15 m2 after 3 days and decreased to 3.07 × 10−17 m2 after about one month. The continuous C-S-H nucleation in the capillary pores of the cement mortar changes their shape and improves the mortar's impermeability. The SEM images showed the development of crystals that refine the pore size distribution of the cement paste, with more of the smallest pores, and fewer of the largest, as demonstrated by the MIP measurements. Adding a superabsorbent polyacrylate (SA-PA) in the amount of 0.5% wt of dry powder, without adding any extra water, makes a mortar less fluid but not faster-setting. Twenty-four hours after mixing and casting, it is still plastic and, with time, the pore size distribution differs from that of standard mortar. Over time in air, permeability remains high, but in water it could be low due to swelling of SA-PA residues. [ABSTRACT FROM AUTHOR]

In this article, the effect of cement type on selected properties of plastering mortars containing a cellulose ether admixture was studied. In the research, commercial CEM I Portland cement, CEM II and CEM III, differing in the type and amount of mineral additives, and cement class, were used as binders. Tests of consistency, bulk density, water retention value (WRV), mechanical properties and calorimetric tests were performed. It was proved that the type of cement had no effect on water retention, which is regulated by the cellulose ether. All mortars modified with the admixture were characterized by WRV of about 99%. High water retention is closely related to the action of the cellulose ether admixture. As a result of the research, the possibility of using cement with additives as components of plasters was confirmed. However, attention should be paid to the consistency, mechanical properties of the tested mortars and changes in the pastes during the hydration process. Different effects of additives resulted from increasing or decreasing the consistency of mortars; the flow was in the range from 155 mm to 169 mm. Considering the compressive strength, all plasters can be classified as category III or IV, because the mortars attained the strength required by the standard, of at least 3.5 MPa. The processes of hydration of pastes were carried out with different intensity. In conclusion, the obtained results indicate the possibility of using CEM II and CEM III cements to produce plastering mortars, without changing the effect of water retention. [ABSTRACT FROM AUTHOR]

Solving the environmental problems and the economic aspects of the construction sector represent a global priority. The considerable quantities of raw materials and the energy consumed by this sector make it one of the most polluting economic activities. Fiberglass in various forms is widely used in the construction sector. In the manufacturing process and during the usage of fiberglass products, a significant amount of indestructible waste results, negatively impacting the environment. An innovative solution for utilizing this type of waste is the treatment with hydrogen plasma. This process results in two products: the first in the gaseous state used to obtain synthetic fuel and the second in solid-state, named slag. The composition of solid waste contains chemical compounds that can increase their strength if used as additives in mortars or concretes. This study presents the laboratory tests on mortars, in which a part of the cement amount was replaced with the solid component resulting from the plasma treatment of glass fiber waste. The results showed that replacing a part of the cement with these materials is a solution that minimizes the ecological footprint of the buildings. [ABSTRACT FROM AUTHOR]

The need for retrofitting existing masonry structures is progressively becoming more important due to their continuous deterioration or need to meet the current design requirements of Eurocodes. Textile-Reinforced Mortar (TRM) composite systems have emerged as a sustainable repair methodology suitable for structure retrofitting. Nevertheless, their mechanical performance is still far from being fully investigated. This paper presents an experimental study on the tensile and bond behaviors of a new mortar-based composite consisting of mineral additives, blended cement mortar, and stainless-steel grid. Three different mineral additives (silica fume, fly ash, and blast furnace slag), in binary and ternary systems were used. The experimental study included uniaxial tensile coupon testing on composite specimens and bond tests on composite material applied to clay-brick substrate. The results obtained with the different textile-reinforced cement-based mortars were compared and are discussed here. It was found that, for mortar formulations containing mineral additives—such as fly ash or blast-furnace slag—with high tensile and bond strengths, an adequate adherence between the constituents was obtained. The developed mortar presents mechanical performances equivalent to traditional mortars without additives. The study contributes to the existing knowledge regarding the structural behavior of TRM and promotes the development of a low impact carbon cementitious matrix. [ABSTRACT FROM AUTHOR]

Today, it is already foreseeable that additive manufacturing of mortar and concrete has groundbreaking potential and will revolutionize or at least fundamentally change the way we build. In recent years, 3D concrete printing (3DCP) with extrusion-based deposition methods has been pushed forward by a growing research community. Albeit being regarded one of the most promising innovations in construction industry, a consistent characterization methodology for assessing the constitutive behavior of 3D printed, hardened cementitious materials is missing, so far, which hinders its widespread use in engineering practice. The major objective of this paper is to fill this gap by developing a new experimental framework that can thoroughly describe the mechanical properties of 3D printed cementitious materials. Based on both a review of state-of-the-art test setups and a comprehensive experimental campaign, the present paper proposes a set of easy-to-use experimental methods that allow us to assess flexural, tensile, shear and compressive strength as well as fracture energy of 3D printed concretes and mortars in a reliable and reproducible manner. The experimental results revealed anisotropic material behavior for flexural, tensile, shear and compressive loading. Furthermore, they confirm that interval time (time gap between deposition of subsequent layers) has a crucial effect on investigated material properties leading to a severe reduction in strength and fracture energy for longer interval times. [ABSTRACT FROM AUTHOR]

Raw clay is used nowadays in construction as a component of mortars and plasters and as a binder in composites based on straw or shives. It is a material with good sorption properties and vapor permeability, but it is susceptible to shrinkage, is not resistant to water, and also is characterized by low mechanical strength, which makes it impossible to be used, for example, in external plasters. Various additives and admixtures are used to improve selected properties of clay mortars. The article presents the research results and assessment of the effect of glauconite clay mortar modification with an admixture of linseed oil varnish on selected properties. Admixtures in the amounts of 1%, 2%, and 3% in relation to clay weight were used. Flexural and compressive strength, water resistance, shrinkage, drying capacity, density, and porosity of mortar, were tested. The admixture of linseed oil varnish in the amounts used in the investigation had a positive effect on some of the tested properties; regardless of the quantity of the admixture, the modified mortars had better parameters concerning flexural strength, shrinkage reduction, and water resistance than the reference mortar, without admixture. [ABSTRACT FROM AUTHOR]

The composited cementitious materials usually have superior performance; for example, using limestone powder (LP) and fly ash (FA) as the admixtures of cement in concrete/mortar is a popular way of improving the properties of concrete/mortar structures. In this work, we performed experimental tests to study the hydration process and pore distribution in mortar containing different ratios of LP and FA. Based on the results of mercury intrusion porosimetry (MIP), a numerical mortar model with random pore is built. The model can reflect the synergistic hydration interaction and filling effect caused by the admixtures of LP and FA. After analyzing the hydration process, the coupled chemical–thermal–mechanical method was used to simulate the characteristics of mortar containing LP and FA. The coupling model can simulate the "hump-type" hydration acceleration stage of the mortar at early age, which is specifically caused by the LP, proved in the experimental test. Additionally, the special, "hump-type" stage is important to enhance the early strength of the mortar. At different levels of admixture content, the random pore model and coupled method can predict the evolution process of the mechanical properties well, at early age and for long-term strength. Both experimental and numerical results suggest that the mortar containing admixtures of the proper ratio of LP to FA have good mechanical properties, which can be applied to engineering structures. [ABSTRACT FROM AUTHOR]

The effects of the admixtures, erosion age, concentration of sulfate solution, and erosion form of sulfate attack on the mechanical properties of mortar were investigated. Simultaneously, the microstructure, pore characteristics, kinds and morphologies of erosion products of mortar before and after sulfate attacks were performed by Mercury Intrusion Porosimetry (MIP), Environment Scanning Electronic Microscope and Energy Dispersive Spectrometer (ESEM-EDS). In addition, the crystal form and morphology characteristics of crystallization on mortar surfaces attacked by partial immersion form were studied. The results showed that the compressive and flexural strengths of mortar attacked by sulfate for four months decreased with the increase of the replacement of cement with fly ash, and the corresponding strength of mortar containing slag first increased and then decreased. The admixtures can improve the microstructure and mechanical properties of mortar within the replacement ratio of 10%. Although the change laws of the mortar specimens containing different admixtures were similar, the mortar containing slag had an excellent sulfate resistance under the same condition. Compared with the complete immersion form, the strength variation of the mortar containing fly ash attacked by semi-immersion form was less. The porosity and average pore diameter of mortar attacked by sulfate for four months increased, and the percentage of micropore with the pore diameter less than 200 nm increased. Plenty of rod-like and plate-like erosion products were generated in mortar attacked by a sulfate solution with a high concentration. A larger number of fibrous and flocculent crystallization covered the mortar's surface containing fly ash, but it was a granular and dense crystallization formed on the mortar's surface containing slag. Much dendritic erosion product was generated in the mortar attacked by semi-immersion form, and ESEM-EDS analysis revealed that it may be scawtite, spurrite, and residue of the decomposed calcium silicate hydrate (CSH) in the inner mortar; however, the crystallization sodium sulfate was crystallized on mortar surface. [ABSTRACT FROM AUTHOR]

In this study, the shrinkage and durability of environmental load-reducing fiber-reinforced polymer cement mortar (FRPCM) were examined by using silicone oil. The results indicated that the shrinkage can be greatly reduced by adding silicone oil. However, when the silicone oil is added in excess, it affects the strength and durability. Therefore, it is possible to obtain the ECO-FRPCM which gives the effect of reducing the shrinkage and maintaining the strength and durability by adding 3% of silicone oil. From the viewpoint of shrinkage reduction, the use of silicone oil is effective as a substitute for an expansive additive or shrinkage reducing agent used in ECO-FRPCM. Also, by appropriately using silicone oil in combination with an expansive additive or a shrinkage reducing agent, shrinkage can be effectively reduced as compared with the conventional ECO-FRPCM. However, when the silicone oil and the shrinkage reducing agent are used in combination, the shrinkage cannot be efficiently reduced. It is considered that the combination of silicone oil and shrinkage reducing agent influences the mutual shrinkage reduction mechanism, but this needs to be further examined in the future. [ABSTRACT FROM AUTHOR]