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During the glass selection process by optical sorting equipment, a rejection material called CSP (ceramic, stone, and porcelain) is generated, which is lower than 2 wt % of the glass cullet collected in Catalonia (Spain). Although this process should only separate non-glass impurities from the glass cullet, around 84 wt % of glass is found in the CSP. The CSP characterization reveals that CSP is mainly compound by SiO2, Al2O3, alkali metals, and CaO, which are key components for the alkali-activated cement (AAC) development. Consequently, this study is focused on the potential of CSP as a precursor to synthesize AAC. The concentration of the alkali activator (NaOH: 1 M, 4 M, and 8 M) and the liquid-to-solid (L/S) ratio were tested in the formulation of the AAC. The AAC specimens at 28 days cured were evaluated using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FIR), scanning electron microscopy (SEM), apparent density (ρapp), and compressive strength (σs). The results obtained showed that the L/S of 0.5 and 4.0 M for NaOH concentration are the best conditions, due to the mechanical properties (ρapp = 1.75 g·cm−3, σs = 52.8 MPa), cohesion (SEM), and formed phases (XRD and FT-IR). Therefore, CSP can be a precursor for developing new, sustainable binders.

Alkali-activated binders (AABs) stand out as a promising alternative to replace ordinary Portland cement (OPC) due to the possibility of using by-products and wastes in their manufacturing. This paper assessed the potential of weathered bottom ash (WBA) from waste-to-energy plants and PAVAL® (PV), a secondary aluminium recycling process by-product, as precursors of AABs. WBA and PV were mixed at weight ratios of 98/2, 95/5, and 90/10. A mixture of waterglass (WG) and NaOH at different concentrations (4 and 6 M) was used as the alkaline activator solution. The effects of increasing NaOH concentration and PV content were evaluated. Alkali-activated WBA/PV (AA-WBA/PV) binders were obtained. Selective chemical extractions and physicochemical characterization revealed the formation of C-S-H, C-A-S-H, and (N,C)-A-S-H gels. Increasing the NaOH concentration and PV content increased porosity and reduced compressive strength (25.63 to 12.07 MPa). The leaching potential of As and Sb from AA-WBA/PV exceeded the threshold for acceptance in landfills for non-hazardous waste.