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The surface segregation process and its influence on high-temperature corrosion of five alloys—Fe0.95Al0.05, Fe0.95V0.05, Fe0.90Al0.05V0.05, Fe0.95Ti0.05 and Fe0.95Ge0.05—were studied using X-ray photoelectron spectroscopy (XPS) and 57Fe Transmission Mössbauer Spectroscopy (TMS). To prepare the alloys with the highest surface concentration of solutes, the samples were annealed at elevated temperatures to induce the surface segregation process. After that, they were exposed to air at 870 K for 1 and 5 h. It was found that the Fe0.95Ti0.05 sample annealed at 1073 K had much better anti–corrosion properties than other alloys studied. This finding can be correlated with the extremely high concentration of titanium on the surface, which was more than four times that of iron. In contrast to other alloys studied in this work, the passive layer formed on the surface of Fe0.95Ti0.05 greatly enhanced its resistance to corrosion. [ABSTRACT FROM AUTHOR]

Three titanium alloys with 0.5, 6, and 9 wt.% iron were investigated, and the samples were pre-annealed in three different regions of the Ti-Fe phase diagram, namely β, α+β, and α+FeTi. After annealing, five samples of different phases and structural compositions were studied. They were then subjected to the high-pressure torsion (HPT). The microstructure of the samples before and after HPT treatment was studied using transmission and scanning electron microscopy. The microstructure of the samples obtained during heat treatment before HPT treatment had a fundamental effect on the microstructure after HPT. Grain boundary layers and chains of particles formed during the annealing process made it difficult to mix the material during HPT, which led to the formation of areas with non-uniform mixing of components. Thus, the grain boundary layers of the α-phase formed in the Ti-6wt % Fe alloy after annealing at 670 °C significantly decreased the mixing of the components during HPT. Despite the fact that the microstructure and phase composition of Ti-6wt % Fe alloys pre-annealed in three different regions of the Ti-Fe phase diagram had significant differences, after HPT treatment, the phase compositions of the studied samples were quite similar. Moreover, the measured micro- and nanohardness as well as the Young's modulus of Ti-6wt % Fe alloy had similar values. It was shown that the microhardness of the studied samples increased with the iron content. The values of nanohardness and Young's modulus correlated well with the fractions of β- and ω-phases in the studied alloys.

This review explores the advancements in additive manufacturing (AM) of biodegradable iron (Fe) and zinc (Zn) alloys, focusing on their potential for medical implants, particularly in vascular and bone applications. Fe alloys are noted for their superior mechanical properties and biocompatibility but exhibit a slow corrosion rate, limiting their biodegradability. Strategies such as alloying with manganese (Mn) and optimizing microstructure via laser powder bed fusion (LPBF) have been employed to increase Fe's corrosion rate and mechanical performance. Zn alloys, characterized by moderate biodegradation rates and biocompatible corrosion products, address the limitations of Fe, though their mechanical properties require improvement through alloying and microstructural refinement. LPBF has enabled the fabrication of dense and porous structures for both materials, with energy density optimization playing a critical role in achieving defect-free parts. Fe alloys exhibit higher strength and hardness, while Zn alloys offer better corrosion control and biocompatibility. In vitro and in vivo studies demonstrate promising outcomes for both materials, with Fe alloys excelling in load-bearing applications and Zn alloys in controlled degradation and vascular applications. Despite these advancements, challenges such as localized corrosion, cytotoxicity, and long-term performance require further investigation to fully harness the potential of AM-fabricated Fe and Zn biodegradable implants. [ABSTRACT FROM AUTHOR]

Molecular aromatic corrosion inhibitors are frequently applied to slow down the corrosion of iron, its alloys and numerous other metallic materials. This case study with three representative aromatic inhibitors and a pure iron electrode aims at the verification of the reported conclusions regarding these inhibitors and at the verification and comparison of electrochemical corrosion assessment methods with attention to differences between iron alloys (steels) and pure iron possibly related to the presence/absence of alloying elements and non-iron impurities. [ABSTRACT FROM AUTHOR]

The investigation of the properties of Heusler compounds is an important task that will pave the way for new applications in various fields related to magnetics and thermoelectrics. This study examines the magnetic and thermoelectric properties of Fe2CoGa Heusler compounds prepared by casting and subsequent annealing. The Fe2CoGa Heusler compound was found to be ferromagnetic, with a large saturation magnetization of 110 emu/g and a high Curie temperature of 1011 K. The Fe2CoGa Heusler compound was a good thermoelectric material, with a negative Seebeck coefficient of −44 μV/K, a low electrical resistivity of 0.60 μΩm, and a high-power factor of 3000 μW/mK2 at room temperature. The maximum power factor of 3230 μW/mK2 for the Fe2CoGa Heusler compound was obtained at 400 K. In order to improve the magnetic and thermoelectric properties of the Fe2CoGa Heusler compound, Fe2-xCo1+xGa (x = 0–1) Heusler compounds were also prepared by casting and subsequent annealing. In the Fe2-xCo1+xGa (x = 0–1) Heusler compounds, the saturation magnetization slightly decreased, but the Curie temperature increased with increasing Co content (x). As regards the thermoelectric properties, the electrical resistivity of the Fe2-xCo1+xGa (x = 0.25–1) Heusler compounds was smaller than that of the Fe2CoGa Heusler compound. The Seebeck coefficient and power factor of the Fe1.75Co1.25Ga Heusler compound were more significant than those of the Fe2CoGa Heusler compound. An increase in the Co content of the Fe2CoGa Heusler compound did not improve the saturation magnetization but improved the Curie temperature and thermoelectric properties of the Fe2CoGa Heusler compound. The Fe1.75Co1.25Ga Heusler compound exhibited a high-power factor value of over 4000 μW/mK2, which was comparable to that of the Bi2Te3 compound. [ABSTRACT FROM AUTHOR]

SiMo ductile cast iron combines ease of part fabrication with good mechanical properties, including a usable plasticity range. Its poor corrosion resistance inherited from grey cast iron could be alleviated through alloying with Al or Cr additions capable of forming a dense oxide scale protecting the substrate. However, the presence of Al and Cr in cast iron tends to make the material brittle, and their optimum alloying additions need to be studied further. The present work was aimed at investigating the effect of crystallization rates on microstructure changes during directional crystallization of SiMo-type alloys with up to 3.5% Al and 2.4% Cr. The experiment was performed using the Bridgman–Stockbarger method. The tubular crucible was transferred from the hot section to cold section at rates ranging from 5 mm/h to 30 mm/h with a 4/5 crucible length and then quenched. The introduced Al promoted graphitization up to a point, wherein, at the highest applied addition, the graphite precipitation preceded crystallization of the rest of the melt. A rising level of Cr in these alloys from 1% to 2.4% resulted in the formation of low and high contents of pearlite, respectively. The higher crystallization rates proved effective in increasing the ferrite content at the expense of pearlite. In the investigated cast iron samples with smaller applied alloying additions, Widmanstätten ferrite or ausferrite, i.e., fine acircular phase, were often found. The switch from directional crystallization to quenching caused a transition from a liquid to solid state, which started with nucleation of islands of fine austenite dendrites with chunky graphite eutectic separating them. As these islands expanded, they pushed alloying additions to their sides, promoting carbide or pearlite formation in these places and forming a super-cell-like structure. The performed experiments helped gather information concerning the sensitivity of the microstructure of SiMo cast iron modified with Al and Cr to crystallization rates prevailing in heavy cast structures. [ABSTRACT FROM AUTHOR]

Iron palaeometallurgy was carried out on three artefacts, classified as nails and excavated from the archaeological site of Loiola (La Arboleda, Biscay, northern Spain), to investigate Roman manufacturing techniques. Energy Dispersive Spectroscopy (EDS) coupled with Environmental Scanning Electron Microscopy (ESEM) and micro-Raman spectroscopy were used to obtain elemental composition and structural characterization of mineral phases. Metallurgical properties and crystallographic texture were studied by combining microscopic methods such as optical microscopy (OM), Electron Backscatter Diffraction realized in environmental mode (EBSD) and measurements of local Vickers microhardness. The three artefacts had different microstructures, distinguished by a large gradient of carbon content, although important segregations (inclusions) were observed in all of them. Two pearlite-rich artefacts showed a high density of structural defects (geometrically necessary dislocations and large crystallographic orientation gradients in pearlitic ferrite, curved pearlitic cementite) resulting from a high level of plastic deformation that occurred during the manufacturing process. The third artefact consisted of pure ferrite without structural defects. This one was clearly manufactured differently from the two others, so it probably had another functionality. [ABSTRACT FROM AUTHOR]

Ferrous alloys, particularly steels, form a specialized class of metallic materials extensively employed in industrial sectors to combat deterioration and failures caused by wear. Despite their commendable mechanical properties, steels are not immune to wear-induced degradation. In this context, surface nanocrystallization (SNC) technologies have carved a distinct niche for themselves by enabling the nanostructuring of the surface layer (with grain sizes < 100 nm). This process enhances overall mechanical properties to a level desirable for wear resistance while preserving the chemical composition. Existing literature has consistently highlighted the efficacy of various SNC methods in improving the wear resistance of ferrous alloys, positioning SNC as a promising tool to extend materials' service life in practical applications. This review provides a comprehensive examination of the SNC techniques employed in surface treatment of ferrous alloys and their impact on wear behavior. We delved into the underlying mechanisms governing wear in SNC-treated Fe-based alloys and concluded with a discussion on current challenges and future perspectives in this evolving field. [ABSTRACT FROM AUTHOR]

The centrifugal atomization process is a rapid solidification method that achieves high cooling rates. Although this technique is typically used to produce common metal powders, it has not been extensively explored for amorphous powder production, despite its clear advantage of generating nearly perfect spherical particles, which is beneficial for subsequent powder consolidation. In this paper, a characterization of three iron-based alloys from the Fe-Si-B system, specifically Fe91.72Si5.32B2.96 (wt%), Fe87.37Si6.94B2.49Cr2.46C0.75 (wt%), and Fe89.41Si2.02B1.13P5.89C1.55 (wt%), produced by centrifugal atomization, is presented. The amorphous fractions of the powders were quantified using DSC, with further characterization performed via optical microscopy, SEM, and XRD. The amorphous fractions increased with the addition of Cr, C, and P, reaching up to 90% in the Fe89.41Si2.02B1.13P5.89C1.55 alloy for particles of <100 μm. The onset cooling rates were estimated to be approximately 10⁶ K/s for Fe91.7Si5.32B3, 10⁵ K/s for Fe87.36Si6.9B2.48Cr2.45C0.75, and 10⁴ K/s for Fe89.41Si2.02B1.13P5.89C1.55, respectively. [ABSTRACT FROM AUTHOR]

The editorial discusses the complexities of solidification in metallic materials, emphasizing the importance of understanding variables like cooling rate and thermal gradient for predicting cast product performance. The special issue focuses on casting alloy design and characterization, with studies covering topics such as high-entropy alloys, Fe-based and Co-based multicomponent alloys, and unconventional rheocasting processes for Al-Si alloys. The research aims to establish correlations between processing, properties, and microstructures, offering insights into improving casting processes and developing high-quality cast products. The editorial concludes by highlighting the significance of microstructure in determining casting properties and the need for continued investigation in casting alloy design and characterization. [Extracted from the article]

The accumulation of copper in steel scrap is becoming an increasingly problematic issue in the steelmaking industry. Accordingly, the present study was undertaken to investigate the removal of copper from a liquid Fe–Cu alloy via tapping under vacuum. Furthermore, the impact of surface-active components sulfur and oxygen was examined. For this purpose, four Fe–0.5 wt% Cu alloys with varying oxygen and sulfur contents were melted and subsequently poured at a pressure of 100 Pa. The findings indicate that alloys with low oxygen and sulfur content exhibited enhanced copper evaporation. Additionally, the evaporation of other tramp metals, including manganese, phosphorus, and tin, was observed, and the influence of sulfur and oxygen on this process was discussed. Furthermore, the vacuum treatment conditions for copper evaporation in industrial settings were explored. [ABSTRACT FROM AUTHOR]

Recently, perovskite (ABO3) nanomaterials have been widely explored as a class of versatile electrocatalysts for oxygen evolution reactions (OER) due to their remarkable compositional flexibility and structural tunability, but their poor electrical conductivity hinders hydrogen evolution reaction (HER) activity and further limits the large-scale application of perovskite oxide in overall water splitting (OWS). In this study, hollow-nanotube-structure LaxCo0.4Fe0.6O3−δ (x = 1.0, 0.9, and 0.8) perovskites with superior HER/OER activity were synthesized on nickel-iron alloy foam (denoted LaxCoFe/NFF) using hydrothermal with a subsequent calcination strategy. Among them, La0.9CoFe/NFF not only exhibited extraordinary HER electrocatalytic performance (160.5 mV@10 mA cm−2 and 241.0 mV@100 mA cm−2) and stability (20 h@10 mA cm−2), but also displayed significant OER electrocatalytic activity (234.7 mV@10 mA cm−2 and 296.1 mV@100 mA cm−2) and durability (20 h@10 mA cm−2), outperforming many recently reported HER/OER perovskite catalysts. The increase in oxygen vacancies caused by the introduction of La deficiency leads to the expansion of the lattice, which greatly accelerates the HER/OER process of La0.9CoFe/NFF. Additionally, the naturally porous skeleton can prevent catalysts from aggregating as well as delay the corrosion and dissolution of catalysts in the electrolyte under high applied potentials. Furthermore, the assembled two-electrode configuration, utilizing La0.9CoFe/NFF (cathode and anode) electrodes, only requires a low cell voltage of 1.573 V at 10 mA cm−2 for robust alkaline OWS, accompanied by remarkable durability over 20 h. This work provides inspiration for the design and preparation of high-performance and stable bifunctional perovskite electrocatalysts for OWS. [ABSTRACT FROM AUTHOR]

Nanocrystalline metals have many applications in nanodevices, especially nanoscale electronics in aerospace. Their ability to resist fracture under impact produced by environmental stress is the main concern of nanodevice design. By carrying out molecular dynamics simulations under different fast loading rates, this work examines the effect of impact load on the fracture behavior of nanocrystalline bcc iron at an atomistic scale. The results show that a crack propagates with intergranular decohesion in nanocrystalline iron. With the increase in impact load, intergranular decohesion weakens, and plastic behaviors are generated by grain boundary activities. Also, the mechanism dominating plastic deformation changes from the atomic slip at the crack tip to obvious grain boundary activities. The grain boundary activities produced by the increase in impact load lead to an increase in the threshold energy for crack cleavage and enhance nanocrystalline bcc iron resistance to fracture. Nanocrystalline bcc iron can keep a high fracture ductility under a large impact load. [ABSTRACT FROM AUTHOR]

The microstructure of the in situ TiC-reinforced composite surface layers developed during laser surface alloying of a ductile cast iron substrate with titanium was related to the solidification conditions in the molten pool. The solidification conditions were estimated using infrared thermography. It was found that the cooling rates of the melt up to about 700 °C/s enable the complete reaction between carbon and the entire amount of titanium introduced into the molten pool. In turn, the cooling rate of about 280 °C/s for the melt containing 8.0 wt% Ti allows the TiC particles to grow in the dendritic form with well-developed secondary arms and a total size of up to 30 µm. For a constant Ti content, the cooling rate of the melt had no effect on the TiC fraction. The increase in the cooling rate elevated the retained austenite fraction in the matrix material, lowering its hardness. [ABSTRACT FROM AUTHOR]

This study investigates the impact of a high-entropy alloy filler metal coated with copper (Cu) and post-weld heat treatment (PWHT) on the weldability of a ferrous medium-entropy alloy (MEA) in gas tungsten arc welding. The addition of 1-at% Cu had an insignificant effect on the microstructural behaviour, despite a positive mixing enthalpy with other elements. It was observed that a small amount of Cu was insufficient to induce phase separation into the Cu-rich phase and refine the microstructure of the as-welded specimen. However, with an increase in the PWHT temperature, the tensile strength remained mostly consistent, while the elongation significantly increased (elongation of as welded, PWHT700, PWHT800, and PWHT 900 were 19, 43, 55 and 68%, respectively). Notably, the PWHT temperature of 900 °C yielded the most desirable results by shifting the fracture location from the coarse-grained heat-affected zone (CGHAZ) to base metal (BM). This was due to significant recrystallisation and homogenised hardness of the cold-rolled BM during PWHT. However, the CGHAZ with coarse grains induced by the welding heat input remained invariant during the PWHT. This study proposes a viable PHWT temperature (900 °C) for enhancing the weldability of cold-rolled ferrous MEA without additional process. [ABSTRACT FROM AUTHOR]

Carbon dioxide is emitted in several industrial processes and contributes to global warming. One of the industries that is considered a significant emitter is metallurgy. Therefore, it is necessary to search for and implement methods to reduce its emissions from metallurgical processes. An alternative option to the use of conventional coke, which is produced solely from fossil coal, is the utilization of bio-coke. The production of bio-coke involves the use of coking coal and the incorporation of biomass-derived substances such as biochar (charcoal). The article presents the results of the research on the influence of the biochar addition on the structural, textural, and technological properties of produced bio-coke. Research on the production and analysis of the properties of the obtained bio-coke aimed at assessing the potential possibilities of applying it in the process of a carbothermal reduction of manganese ore in order to smelt ferroalloys. Studies have shown that biochar addition to the coking blend in an amount of up to 20% allows a bio-coke characterized by properties enabling the mentioned use to be obtained. Bio-coke was characterized by higher CO2 reactivity index (CRI), lower post-reaction strength (CSR), and higher reactivity to synthetic manganese ore than regular metallurgical coke. In the context of industrial applications of bio-coke, it is necessary to verify its production and use on a pilot and industrial scale. [ABSTRACT FROM AUTHOR]

The study and improvement of the corrosion resistance of materials used in concentrated solar power plants is a permanent field of research. This involves determining their chemical stability when in contact with heat transfer fluids, such as molten nitrate salts. Various studies indicate an improvement in the corrosion resistance of iron-based alloys with the incorporation of elements that show high reactivity and solubility in molten nitrate salts, such as Cr and Mo. This study analyzes the kinetic and thermodynamic aspects of the beginning of the corrosion process of ferritic steels immersed in Solar Salt at 400, 500, and 600 °C. The analysis of the kinetic data using the Arrhenius equation and the Transition State Theory shows that an increase in the Cr/Mo ratio reduces the activation energy, the standard formation enthalpy, and the standard formation entropy. This indicates that its incorporation favors the degradation of steel; however, the results show a reduction in the corrosion rate. This effect is possible due to a synergistic effect by the formation of insoluble Fe-oxide layers that favor the formation of a Cr oxide layer at the Fe-oxide-metal interface, which limits the subsequent oxidation of Fe. [ABSTRACT FROM AUTHOR]

Process simulation was integrated with life cycle assessment to evaluate process efficiency and environmental impact of the production of manganese ferroalloys for various production modes and different ore mineralogies. Utilizing HSC Sim, the model was designed to evaluate the production process with or without a pretreatment step, where results for simulated cases using a four-zone ferromanganese furnace model were exported to openLCA for a complete life cycle assessment. Two main production scenarios were simulated: a closed ferromanganese furnace running on the duplex method and an open furnace running on the discard slag approach. The closed furnace scenario achieved a 17.5% reduction in energy consumption and a 16.2% decrease in direct CO2 emissions with CO-rich off-gas pretreatment. The open furnace scenario showed an 11.2% reduction in energy consumption with thermal solar energy pretreatment but no change in CO2 emissions. [ABSTRACT FROM AUTHOR]

As industrial development drives the increasing demand for steel, accurate estimation of the material's fatigue strength has become crucial. Fatigue strength, a critical mechanical property of steel, is a primary factor in component failure within engineering applications. Traditional fatigue testing is both costly and time-consuming, and fatigue failure can lead to severe consequences. Therefore, the need to develop faster and more efficient methods for predicting fatigue strength is evident. In this paper, a fatigue strength dataset was established, incorporating data on material element composition, physical properties, and mechanical performance parameters that influence fatigue strength. A machine learning regression model was then applied to facilitate rapid and efficient fatigue strength prediction of ferrous alloys. Twenty characteristic parameters, selected for their practical relevance in engineering applications, were used as input variables, with fatigue strength as the output. Multiple algorithms were trained on the dataset, and a deep learning regression model was employed for the prediction of fatigue strength. The performance of the models was evaluated using metrics such as MAE, RMSE, R2, and MAPE. The results demonstrated the superiority of the proposed models and the effectiveness of the applied methodologies. [ABSTRACT FROM AUTHOR]

The document discusses advances in low-temperature nitriding and carburizing of stainless steels and metallic materials to enhance their surface properties. By using low-temperature treatments, expanded phases can be formed in stainless steels, improving surface hardness, wear and fatigue resistance, and corrosion resistance. These treatments have been successful in various stainless steel grades, as well as non-ferrous alloys, and have been applied to additively manufactured parts. The research aims to provide valuable insights for scientists and engineers involved in surface engineering processes for stainless steels and metallic materials. [Extracted from the article]

The microstructure and soft magnetic properties under direct current (DC) mode and alternating current (AC) mode of FeCoNiAl1−xSix (x = 0.2, 0.4, 0.6) high-entropy alloys (HEAs) are investigated. All the studied HEAs show body-centered cubic (BCC) structures, and the [100] texture is formed in the x = 0.4 HEA. The iron (Fe) segregation at the grain boundaries is helpful in increasing the soft magnetic properties under DC. The FeCoNiAl0.6Si0.4 (x = 0.4) HEA exhibits optimal DC and AC soft magnetic properties, primarily due to the formation of the texture along the easy magnetization axis. The x = 0.4 HEA shows the highest permeability (μi = 344 and μm = 1334) and the smallest coercivity (Hc = 51 A/m), remanence (Br = 132 mT), and hysteresis loss (Pu = 205 J/m3). In comparison to the x = 0.2 HEA and x = 0.6 HEA, the total loss (AC Ps) at 50 Hz of the x = 0.4 HEA is decreased by 15% and 18%, and it is reduced at 950 Hz by 13% and 7%. Our findings can provide a useful approach for developing novel HEAs with increased soft magnetic properties by tuning ferromagnetic elemental segregation and forming the texture along the easy magnetization axis. [ABSTRACT FROM AUTHOR]

The pivotal role of metal implants within the host's body following reconstructive surgery hinges primarily on the initial phase of the process: the adhesion of host cells to the implant's surface and the subsequent colonization by these cells. Notably, titanium alloys represent a significant class of materials used for crafting metal implants. This study, however, marks the first investigation into how the phase composition of titanium alloys, encompassing the volume fractions of the α, β, and ω phases, influences cell adhesion to the implant's surface. Moreover, the research delves into the examination of induced hemolysis and cytotoxicity. To manipulate the phase composition of titanium alloys, various parameters were altered, including the chemical composition of titanium alloys with iron and niobium, annealing temperature, and high-pressure torsion parameters. By systematically adjusting these experimental parameters, we were able to discern the distinct impact of phase composition. As a result, the study unveiled that the colonization of the surfaces of the examined Ti–Nb and Ti–Fe alloys by human multipotent mesenchymal stromal cells exhibits an upward trend with the increasing proportion of the ω phase, concurrently accompanied by a decrease in the α and β phases. These findings signify a new avenue for advancing Ti-based alloys for both permanent implants and temporary fixtures, capitalizing on the ability to regulate the volume fractions of the α, β, and ω phases. Furthermore, the promising characteristics of the ω phase suggest the potential emergence of a third generation of biocompatible Ti alloys, the ω-based materials, following the first-generation α-Ti alloys and second-generation β alloys. [ABSTRACT FROM AUTHOR]

The etching of iron alloy items in a H3PO4 solution is used in various human activities (gas and oil production, metalworking, transport, utilities, etc.). The etching of iron alloys is associated with significant material losses due to their corrosion. It has been found that an efficient way to prevent the corrosion of iron alloys in a H3PO4 solution involves the formation of thin complex compound films consisting of the corrosion inhibitor molecules of a triazole derivative (TrzD) on their surface. It has been shown that the protection of iron alloys with a mixture of TrzD + KNCS in a H3PO4 solution is accompanied by the formation of a thin film of coordination polymer compounds thicker than 4 nm consisting of TrzD molecules, Fe2+ cations and NCS−. The layer of the complex compound immediately adjacent to the iron alloy surface is chemisorbed on it. The efficiency of this composition as an inhibitor of iron alloy corrosion and hydrogen bulk sorption by iron alloys is determined by its ability to form a coordination polymer compound layer, as experimentally confirmed by electrochemical, AFM and XPS data. The efficiency values of inhibitor compositions 5 mM TrzD + 0.5 mM KNCS and 5 mM TrzD + 0.5 mM KNCS + 200 mM C6H12N4 at a temperature of 20 ± 1 °C are 97% and 98%, respectively. The kinetic parameters of the limiting processes of hydrogen evolution and permeation into an iron alloy in a H3PO4 solution were determined. A significant decrease in both the reaction rate of hydrogen evolution and the rate of hydrogen permeation into the iron alloy by the TrzD and its mixtures in question was noted. The inhibitor compositions 5 mM TrzD + 0.5 mM KNCS and 5 mM TrzD + 0.5 mM KNCS + 200 mM C6H12N4 decreased the total hydrogen concentration in the iron alloy up to 9.3- and 11-fold, respectively. The preservation of the iron alloy plasticity in the corrosive environment containing the inhibitor under study was determined by a decrease in the hydrogen content in the alloy bulk. [ABSTRACT FROM AUTHOR]

Nowadays, the use of metal processing additive technologies is a rapidly growing field in the manufacturing industry. These technologies, such as metal 3D printing (also known as additive manufacturing) and laser cladding, allow for the production of complex geometries and intricate designs that would be impossible with traditional manufacturing methods. They also offer the ability to create parts with customized properties, such as improved strength, wear resistance, and corrosion resistance. In other words, these technologies have the potential to revolutionize the way we design and produce products, reducing costs and increasing efficiency to improve product quality and functionality. One of the significant advantages of these metal processing additive technologies is a reduction in waste and environmental impact. However, there are also some challenges associated with these technologies. One of the main challenges is the cost of equipment and materials, which can be prohibitively expensive for small businesses and individuals. Additionally, the quality of parts produced with these technologies can be affected by factors such as printing speed, temperature, and post-processing methods. This review article aims to contribute to a deep understanding of the processing, properties, and applications of ferrous and non-ferrous alloys in the context of SLM to assist readers in obtaining high-quality AM components. Simultaneously, it emphasizes the importance of further research, optimization, and cost-effective approaches to promote the broader adoption of SLM technology in the industry. [ABSTRACT FROM AUTHOR]

Explaining the crystallography of iron alloys martensite with a {225}γ habit plane remains a challenging task within the phenomenological theory of martensite crystallography. The purpose of this study is to re-examine the martensite formed in a Fe-8Cr-1.1C alloy using EBSD, which has a better angular resolution than the conventional transmission electron diffraction techniques previously used. The results show that the single morphological plates, which hold a near {225}γ habit plane, are bivariant composites made up of two twin-related variants. It is shown that a {113}γ plane is systematically parallel to one of the three common 112 α planes between the two twin-related crystals. This observation suggests that the lattice invariant strain of transformation occurs through a dislocation glide on the {113}γ 〈110〉γ system, rather than through twinning as is commonly accepted. Based on this assumption, the predictions of Bowles and Mackenzie's original theory are in good agreement with the crystallographic features of {225}γ martensite. Unexpectedly, it is the high shear solution of the theory that gives the most accurate experimental predictions. [ABSTRACT FROM AUTHOR]

The phase structure and composition of a series of four alloys based on Fe3Al was investigated by means of scanning electron microscopy, X-ray diffraction and transmission electron microscopy. The materials were composed of Fe and Al with a fixed ratio of 3:1 alloyed with V, Cr and Ni at 8, 12, 15 and 20 at. % each (composition formula: Fe3(100−3x)/4 Al(100−3x)/4VxCrxNix). For 8% alloying, the material is single-phase D03. Furthermore, 12 and 15% alloying results in bcc–B2 phase separation on two length scales. Moreover, 20% alloying gives rise to the FeNiCrV σ phase supplemented by B2. These findings are discussed with respect to the results obtained via Calphad modeling using the TCHEA5 database and can serve in further improvement. [ABSTRACT FROM AUTHOR]

An Fe-based amorphous coating, with the composition Fe48Cr15Mo14C15B6Y2, was synthesized by the high-velocity oxygen fuel spray (HVOF) process on a substrate of AISI 1035. The effect of crystallization on the electrochemical and tribological properties of the HVOF-sprayed Fe-based coating was systematically studied. The XRD results validated the fully amorphous nature of the as-sprayed coating by showing a broad peak at 43.44° and crystallization of this coating after heat-treatment at 700 °C by demonstrating sharp peaks of Fe-, Mo-, and Cr-based carbides. After crystallization, an increase in the corrosion current density from 4.95 μAcm−2 to 11.57 μAcm−2 and in the corrosion rate from 4.28 mpy to 9.99 mpy, as well as a decrease in the polarization resistance from 120 Ωcm2 to 65.12 Ωcm2, were observed, indicating the deterioration of the corrosion resistance of the as-sprayed Fe-based coating. This can be attributed to the formation of porous ferrous oxide, providing an easy channel for charge transfer and promoting pit formation. However, a decrease in the coefficient of friction from 0.1 to 0.05 was observed, highlighting the significant improvement in the wear resistance of the Fe-based coating after crystallization. This can be associated with the precipitation of hard carbides (MxCy) at the boundaries of the crystallized regions. [ABSTRACT FROM AUTHOR]

In order to improve the mechanical properties of the wear-resistant layer of the hob cutter ring in shield construction, the influence of different composite matrix powders on the comprehensive performance of the cladding layer was investigated. In this study, TiC-reinforced Fe-Ni-based cladding layers with different matrix compositions were prepared on a modified H13 steel base material using plasma cladding (PC) technology. The matrix powders included Ni-based alloy powder, iron powder Y, and iron powder R. The two iron powders were mixed in different proportions, and then an equal amount of Ni-based alloy powder and TiC ceramic particles were added to form five kinds of composite cladding layer alloy powders. The cladding layers of five different matrices were obtained by cladding. The microstructure and mechanical properties of the composite cladding layer were studied using a metallographic microscope (OM), an X-ray diffractometer (XRD), a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), an electronic universal testing machine, an image processing microhardness tester, and an abrasive belt friction and wear testing machine. The results showed that the cladding layers of different samples had good metallurgical bonding with the base material. And the microstructure gradually refined from the bottom of the cladding layer to the top of the cladding layer. The cladding layer phases were mainly composed of Fe, FeO, TiC, FeNi, and CrNi. With the increase in the iron powder R ratio, the aggregation of alloy elements gradually alleviated. The ratio of iron powder R was increased from 1/10 to 2/5, the longitudinal shear strength between the cladding layer and the matrix was increased from 318 Mpa to 333 Mpa, and the transverse shear strength was increased from 303 Mpa to 342 Mpa. The hardness of the modified wear-resistant layer was better than that of the cladding layer without iron powder R, but the hardness of the cladding layer gradually decreased. After the modification of iron powder R, the wear resistance of the cladding layer was improved to varying degrees. When Y:R was 9:1, its wear resistance was the best, and the change trend of the wear resistance was consistent with that of hardness. The wear forms of different samples were adhesive wear and abrasive wear. And the height difference of the wear surface gradually increased with the improvement in wear resistance. [ABSTRACT FROM AUTHOR]

Nano-structured Mo/Fe intermetallics were synthesized from precursors that contained 72/28% and 30/70% molar ratios of Mo/Fe, which were given as precursors A and B, respectively. These precursors were prepared from the co-precipitation of aqueous hot solutions of ammonium heptamolybdate tetrahydrate (AHM) and ferrous oxalate. The dry precipitates were thermally treated using TG-DSC to follow up their behavior during roasting, in an Ar atmosphere of up to 700 °C (10° K/min). The TG profile showed that 32.5% and 55.5% weight losses were measured from the thermal treatment of precursors A and B, respectively. The DSC heat flow profile showed the presence of endothermic peaks at 196.9 and 392.5–400 °C during the thermal decomposition of the AHM and ferrous oxalate, respectively. The exothermic peak that was detected at 427.5 °C was due to the production of nano-sized iron molybdate [Fe2(MoO4)3]. An XRD phase analysis indicated that iron molybdate was the only phase that was identified in precursor A, while iron molybdate and Fe2O3 were produced in precursor B. Compacts were made from the pressing of the nano-sized precursors, which were roasted at 500 °C for 3 h. The roasted compacts were isothermally reduced in H2 at 600–850 °C using microbalance, and the O2 weight loss that resulted from the reduction reactions was continuously recorded as a function of time. The influence of the reduction temperature and precursor composition on the reduction behavior of the precursors was studied and discussed. The partially and completely reduced compacts were examined with X-ray powder diffraction (XRD), a reflected light microscope (RLM), and a scanning electron microscope (SEM-EDS). Depending on the precursor composition, the reduction reactions of the [Fe2(MoO4)3] and Fe2O3 proceeded through the formation of intermediate lower oxides, prior to the production of the MO/Fe intermetallic alloys. Based on the intermediate phases that were identified and characterized at the early, intermediate, and final reduction degrees, chemical reaction equations were given to follow up the formation of the MoFe and MoFe3 intermetallic alloys. The mechanism of the reduction reactions was predicted from the apparent activation energy values (Ea) that were computed at the different reduction degrees. Moreover, mathematical formulations that were derived from the gas–solid reaction model were applied to confirm the reduction mechanisms, which were greatly dependent on the precursor composition and reduction temperature. However, it can be reported that nano-structured MoFe and MoFe3 intermetallic alloys can be successfully fabricated via a gas–solid reaction technique at lower temperatures. [ABSTRACT FROM AUTHOR]

This study reports on the microstructure and magnetism of pure iron irradiated with high doses of helium ions. Iron alloys are important structural materials used as components in fusion reactors, and a comprehensive database of their various properties has been developed. But little has been investigated on magnetic properties, in particular, the effects of high doses and helium cavities are lacking. Single-crystal iron films, with a thickness of 200 nm, were prepared using the ultra-high vacuum evaporation method. These films were then irradiated with 30 keV He+ ions at room temperature up to a dose of 18 dpa. X-ray diffraction measurements and cross-sectional transmission electron microscope observations revealed significant microstructural changes, including a large lattice expansion perpendicular to the film plane and the formation of high-density cavities after irradiation. However, the saturation magnetization and the shape of the magnetization curve showed almost no change, indicating the robustness of the magnetic properties of iron. [ABSTRACT FROM AUTHOR]

The effects of nickel coating and heat treatment on the interfacial bonds of aluminum–iron (Al/Fe) alloys hybrid structures were investigated using microstructural analysis. The application of a nickel coating successfully suppressed the formation of defects such as gaps and oxide scale, improving the physical bonding of the interface. Optimizing the heat treatment conditions generated superior chemical bonding at the interface and facilitated the formation of a nickel-bearing phase in the Al matrix. Also, the types of nickel-bearing phase were influenced by solution treatment and proximity to the interface. By analyzing the isopleth phase diagram of the aluminum system for the ranges of nickel present in the Al, it was confirmed that the Ni:Cu ratio affected the precipitation characteristics of the system. However, when heated under conditions that were optimized for chemical bonding, the Al matrix decreased by approximately 40% (from 100 HV to 60 HV), due to grain growth. The effect of artificial aging increased the hardness of the Al matrix away from the interface by 35% (from 63 HV to 90 HV). On the other hand, this did not occur in the Al matrix near the interface. These results indicate that the nickel that diffused into the Al matrix interfered with the precipitation hardening effect. [ABSTRACT FROM AUTHOR]

The solid-phase mechanical synthesis of high-nitrogen ferritic and austenitic steel composites in the course of mechanical activation in a ball mill is studied by the method of Mössbauer spectroscopy and electron microscopy. For mechanical alloying, mixtures of iron alloys doped with transition metals (Ni, Cr, Mn, and Ti) and nitrides with low stability to deformation (CrN and Mn2N) were used. The correlation between the phase–concentration composition of the mechanically synthesized samples and the heat of formation of transition metal nitrides, which are part of the initial metal mixtures, is investigated. It is established that the use of titanium as an alloying additive of the Fe component of the mixture accelerates the processes of dissolution of primary nitrides and allows the transference of chromium and manganese to the position of substitution in the metallic solid solution. In addition, the titanium additive entails the formation of secondary nitrides with stabilizing the nanostructure of the mechanically synthesized samples. [ABSTRACT FROM AUTHOR]

This editorial article discusses advanced materials (AMs) and their significance in biomedical applications. AMs are materials that have improved properties compared to common counterparts and can be homogeneous or heterogeneous structures at the molecular level. They are characterized by their size, which is measured on the nanometric and micrometric scales. The development of AMs dates back to ancient times, with examples such as bronze and gold alloys. In recent years, AMs have become a focus of research in various fields, particularly in biomedical applications. The goal of this special issue is to bring together advances in material development for areas such as wound healing, cancer treatment, biosensing, and drug delivery, with the aim of improving patients' quality of life and saving lives worldwide. [Extracted from the article]

This research utilises a novel heat stage combined with a Zeiss scanning electron microscope to investigate phase changes in iron alloys at temperatures up to 800 ℃ using SE and EBSD imaging. Carbon steel samples with starting structures of ferrite/pearlite were transformed into austenite using the commercial heat treatment process whilst imaging within the SEM. This process facilitates capturing both grain and phase transformation in real time allowing better insight into the microstructural evolution and overall phase change kinetics of this heat treatment. The technique for imaging uses a combination of localised EBSD high temperature imaging combined with the development of high temperature thermal-etching SE imaging technique. The SE thermal etching technique, as verified by EBSD images, enables tracking of a statistically significant number of grains (>100) and identification of individual phases. As well as being applied to carbon steel as shown here, the technique is part of a larger study on high temperature in situ SEM techniques and could be applied to a variety of alloys to study complex phase transformations. [ABSTRACT FROM AUTHOR]

This paper presents the effect of the complex strain state resulting from the asymmetric rolling of TRB products on the changes and distribution of the stress state in the material. The evaluation of the stress state in the material was based on measurements of the magnetoelastic parameter (MP) using the Barkhausen magnetic noise method. The key characteristics of the material under study that enabled the use of changes in the MP parameter to assess the stress state were ferromagnetism and a lack of texture. The first of these enabled the detection of the magnetic signals produced when a magnetic field is applied to the material, causing magnetic domains to align and sudden changes in magnetization. On the other hand, the absence of texture in the material precluded the occurrence of magnetocrystalline anisotropy, which could disturb the results of measurements of the magnetoelastic parameter in the material. In order to determine these features in the material under study, its chemical composition was determined, and a phase analysis was carried out using the X-ray diffraction method. The results of these tests showed the possibility of determining the stress state of the material by means of changes in the values of the MP parameter. On this basis, it was shown that in the TRB strips studied, there is a complex state of stress, the values of which and the nature of the changes depending on the direction of the measurements carried out, as well as on the amount of rolling reduction in the studied area of the strip. [ABSTRACT FROM AUTHOR]

The performance and quality of steel products are significantly impacted by the alloying element control. The efficiency of alloy utilization in the steelmaking process was directly related to element yield. This study analyses the factors that influence the yield of elements in the steelmaking process using correlation analysis. A yield prediction model was developed using a t-distributed stochastic neighbor embedding (t-SNE) algorithm, a whale optimization algorithm (WOA), and a long short-term memory (LSTM) neural network. The t-SNE algorithm was used to reduce the dimensionality of the original data, while the WOA optimization algorithm was employed to optimize the hyperparameters of the LSTM neural network. The t-SNE-WOA-LSTM model accurately predicted the yield of Mn and Si elements with hit rates of 71.67%, 96.67%, and 99.17% and 57.50%, 89.17%, and 97.50%, respectively, falling within the error range of ±1%, ±2%, and ±3% for Mn and ±1%, ±3%, and ±5% for Si. The results demonstrate that the t-SNE-WOA-LSTM model outperforms the backpropagation (BP), LSTM, and WOA-LSTM models in terms of prediction accuracy. The model was applied to actual production in a Chinese plant. The actual performance of the industrial application is within a ±3% error range, with an accuracy of 100%. Furthermore, the elemental yield predicted by the model and then added the ferroalloys resulted in a reduction in the elemental content of the product by 0.017%. The model enables accurate prediction of alloying element yields and was effectively applied in industrial production. [ABSTRACT FROM AUTHOR]

This study reports on the magnetic hardening phenomenon of heavily helium ion-irradiated iron–chromium alloys. The alloys are important structural materials in next-generation nuclear reactors. In some cases, problems may arise when the magnetic properties of the materials change due to neutron irradiation. Therefore, it is necessary to understand the effects of irradiation on magnetism. Helium irradiation was conducted as a simulated irradiation, and the effect of cavity formation on magnetic properties was thoroughly investigated. High-quality single-crystal Fe-x%Cr (x = 0, 10, 20) films, with a thickness of 180–200 nm, were fabricated through ultra-high vacuum evaporation. Subsequently, irradiation of 19 dpa with 30 keV He+ ions was conducted at room temperature. X-ray diffraction measurements and electron microscopy observations confirmed significant lattice expansion and the formation of high-density cavities after irradiation. The magnetization curve of pure iron remained unchanged, while magnetic hardening was noticed in iron–chromium alloys. This phenomenon is believed to be due to the combined effect of cavity formation and changes in the atomic arrangement of chromium. [ABSTRACT FROM AUTHOR]

This paper deals with the possibility of smelting quasi-high-entropy alloys (QHEAs) with the partial use of ferroalloys in the charge instead of pure metals. The Cantor alloy (CoCrFeMnNi) was used as the base alloy and the comparison sample, into which niobium was introduced in the amount of 14 to 18% by weight. The structure, hardness, strength, and tribological properties of prototypes were studied. The results obtained showed, on the one hand, the possibility of using ferroalloys as charge components in the smelting of QHEAs and, on the other hand, the positive effect of niobium in the amount of 14–17% on the strength and wear resistance of the alloy. Increasing the niobium content above 18% leads to its uneven distribution in the structure, consequently decreasing the strength and wear resistance of the alloy. The structure of the studied alloys is represented by a solid solution of FCC, which includes all metals, and the niobium content varies widely. In addition, the structure is represented by the phases of implementation: niobium carbide NbC 0.76–1.0, manganese carbide Mn7C3, and a CrNi intermetallic compound with a cubic lattice. [ABSTRACT FROM AUTHOR]

The paper provides a discussion on the results of studies of the effect exerted by combined degradation factors typical of four types of wear: abrasion, impact–abrasion, tribocorrosion, and impact–abrasion–corrosion, conducted for chain wheels made of Ni-Cu alloyed austempered ductile iron. The studies consisted of determining the content of retained austenite in the structure of the cast irons in question, establishing the measures of wear following wear testing, and identifying the basic surface degradation mechanisms observed in the chain wheels tested following multifactorial wear processes. The chain wheels made of ADI were found to have sustained the greatest damage under the impact–abrasion–corrosion (three-factor) wear scenario, while the wear was least advanced in the abrasion (one-factor) wear case. Another observation derived from the studies is that the combined effect of dynamic forces, corrosion, and quartz sand-based abrasives causes increased surface degradation in the cast iron grades taken into consideration compared to processes characterised by a reduced number of degradation factors (i.e., one- or two-factor wear processes). Additional hardness tests and XRD analyses revealed that a distinctive effect attributable to combined degradation factors on the surface hardness increased value and implied that bench testing was followed by phase transition. [ABSTRACT FROM AUTHOR]

This document is a summary of two journal articles in the field of materials science. The first article discusses the importance of microstructure design in achieving desired material properties, with a focus on metals and alloys in aeronautical and aerospace applications. It includes a list of related articles covering topics such as welding and phase transformation. The second article is a compilation of various research studies in materials science, covering topics such as the effects of boron additions on alloy microstructure and the properties of porous alloys. Both articles provide valuable insights into the behavior and properties of different materials. The document acknowledges the contributions of the authors and reviewers and expresses gratitude to the publisher, MDPI. [Extracted from the article]

In order to study the effect of iron content on the pitting corrosion behavior of a Ni-Cr-Mo alloy coating in a simulated seawater environment, a Ni-Cr-Mo-xFe (x = 0, 5, 10, 15, 20, 25) alloy coating was prepared through laser cladding technology. These coatings primarily consist of a γ-Ni solid solution phase, with observable iron segregation in the interdendritic regions when the iron content reaches 25 wt%. After 42 days of salt spray corrosion, it was found that pitting began to appear on the surface when the iron content in the coating increased to 10 wt%. The results of electrochemical behavior revealed that the coatings with iron contents in a range of 10–25 wt% exhibited metastable pitting characteristics, and the impedance modulus decreased with the increase in iron content. Pitting corrosion occurs due to selective corrosion of the dendritic regions. When the iron content exceeds 10 wt%, the accumulation of iron in the outer layer of the passivation film would lead to an excess of cationic vacancies, and the stability of the passive film is then reduced. This study provides a reference for the control of the iron content in a Ni-Cr-Mo alloy coating when applied in marine environments. [ABSTRACT FROM AUTHOR]

The aim of this research was to compare the effects of laser treatment, with the same heating conditions, using four selected alloying substances (silicon, cobalt, silicon nitride and titanium), in the surface layer of nodular cast iron. The treatment was performed with a molecular laser. As the microstructure observation revealed, the greatest amount of implemented elements was diluted during the treatment in a solid solution. In all cases (except during the alloying process with cobalt), in the alloying zone, a fine and homogeneous microstructure was found. In the alloying zone, cobalt counteracted the formation of the martensitic microstructure so effectively that austenite turned into exclusively fine perlite (or bainite at most). The size of the obtained alloyed zone was different, despite the same laser heat treatment parameters. A 30% smaller depth of zone after laser alloying with silicon nitride, as compared with alloying with cobalt or silicon, was observed. The highest strengthening of the alloyed zone could be expected when silicon (hardness was approx. 980HV0.1 and the modulus of elasticity was 208 GPa) and titanium (hardness was approx. 880HV0.1 and the modulus of elasticity was 194 GPa) were used. The lowest hardness (700HV0.1) was observed for the zone alloyed with cobalt due to pearlite (or bainite) existence. [ABSTRACT FROM AUTHOR]

Titanium oxide is a major component of bauxite residue (BR) with a high value, but it is often an unwanted element in common BR reuse options such as cement or iron production. Conventional carbothermic reduction smelting of BR produces a slag still containing a large amount of Ti. This study investigates an aluminothermic process for producing an FeTi alloy by combining BR, ilmenite ore, and fluxes. Based on thermodynamic calculations and batch experiments, the amounts of aluminum (reductant) and fluxes were investigated to achieve the optimum alloy production in parallel with a slag that could be further valorized in the cement industry. The mineralogical and chemical analysis of the metallic and slag phase agreed with the thermodynamic calculations. The results obtained by this study can lead to the development of a new process for the complete valorization of BR, paving the way for scaling up aluminothermic processes for producing ferroalloys from all iron-rich residues. [ABSTRACT FROM AUTHOR]

In this article, we report the preparation and structural features of Fe-Pd powder alloys formed by galvanic replacement, annealing and selective dissolution of iron via acid treatment. The alloys were studied by the X-ray diffraction phase analysis, Mössbauer spectroscopy, scanning electron microscopy, and energy-dispersive spectroscopy. The Fe@Pd core–shell particles were obtained by a galvanic replacement reaction occurring upon treatment of a body-centered cubic (bcc) iron powder by a solution containing PdCl42− ions. It was found that the shells are a face-centered cubic (fcc) Pd(Fe) solid solution. HCl acid treatment of the Fe@Pd core–shell particles resulted in the formation of hollow Pd-based particles, as the bcc phase was selectively dissolved from the cores. Annealing of the Fe@Pd core–shell particles at 800 °C led to the formation of fcc Fe-Pd solid solution. Acid treatment of the Fe-Pd alloys formed by annealing of the core–shell particles allowed selectively dissolving iron from the bcc Fe-based phase (Fe(Pd) solid solution), while the fcc Fe-rich Fe-Pd solid solution remained stable (resistant to acid corrosion). It was demonstrated that the phase composition and the Fe/Pd ratio in the alloys (phases) can be tailored by applying annealing and/or acid treatment to the as-synthesized Fe@Pd core–shell particles. [ABSTRACT FROM AUTHOR]

The goal of the presented investigation was to assess the impact of surface laser modification with the implementation of nickel and chromium on the microstructure and tribological behaviour of grey iron. Surface laser modification consisted of remelting the surface layer with simultaneous implementation of selected elements. In the first variant of treatment only nickel was implemented and in the second one, a combination of nickel with chromium together. This treatment was performed on an agriculture machine part made of grey iron and working in intensive friction conditions. The constituted surface layer was characterized by about 0.45 mm of depth and a 160 mm2 area of the most exposed to wear of the treated part. In the case of both types of variants, the achieved surface layer microstructure was identified as homogenized with small grains. It involved nickel in the first variant of modification and nickel and chromium in the second one. The attained microstructure with nickel addition was characterized by nearly 800 HV0.1 of hardness (a 3.6-fold increase in comparison to its core material). The approximate hardness of 900 HV0.1 was achieved in the case of the microstructure enriched with nickel and chromium (over a 4-fold increase in comparison to the core material). The roughness of the surface after laser modification was reduced (nearly 3-fold) in comparison to the original surface of the part that was characterized by quite substantial coarseness. The wear test showed that Ni and Cr laser coatings increased resistance to abrasive wear resulting from the modification of the microstructure by the formation of martensite and grain fragmentation. Laser modified parts had a 2.5-fold smaller mass loss than untreated parts. Both types of performed variants: with the implementation of nickel and a combination of nickel and chromium gave comparable effects. [ABSTRACT FROM AUTHOR]

Nanomedicine relies on the exploitation of nanoscale constructs for therapeutic and diagnostic functions. Gold and gold–iron alloy nanoparticles (NPs) are two examples of nanomaterials with favorable features for use in nanomedicine. While gold NPs have been studied extensively in the last decades, they are not biodegradable. Nonetheless, biodegradation was recently observed in gold alloys with iron obtained using laser ablation in liquid (LAL). Hence, there is a significant interest in the study of the biological effects of gold and gold–iron alloy nanoparticles, starting from their tolerability and cytotoxicity. In this study, these two classes of NPs, obtained via LAL and coated with biocompatible polymers such as polyethylene glycol, were investigated in terms of their cytotoxicity in fibroblasts, prostate cancer cells (PC3) and embryonic kidney cells (HEK). We also explored the effects of different synthetic procedures, stabilizing additives, and the possible mechanisms behind cell mortality such as the formation of reactive oxygen species (ROS) or ferroptosis. NPs larger than 200 nm were associated with lower cell tolerability. The most tolerable formulations were pure PEG-Au NPs, followed by PEG-Au–Fe NPs with a hydrodynamic size < 50 nm, which displayed a toxicity of only 20% in fibroblasts after 72 h of incubation. In addition, tumor cells and highly proliferating HEK cells are more sensitive to the NPs than fibroblasts. However, a protective effect of catalase was found for cells incubated with PEG-Au–Fe NPs, indicating an important role of hydrogen peroxide in alloy NP interactions with cells. These results are crucial for directing future synthetic efforts for the realization of biocompatible Au NPs and biodegradable and cytocompatible Au–Fe alloy NPs. Moreover, the correlation of the cytocompatibility of NPs with ROS and ferroptosis in cells is of general interest and applicability to other types of nanomaterials. [ABSTRACT FROM AUTHOR]

To explore the crystalline arrangement of the alloy and the processes involving iron (Fe) precipitation, we employed molecular dynamics simulation with a cooling rate of 2 × 1010 for Cu100-XFeX (where X represents 1%, 3%, 5%, and 10%) alloy. The results reveal that when the Fe content was 1%, Fe atoms consistently remained uniformly distributed as the temperature of the alloy decreased. Further, there was no Fe atom aggregation phenomenon. The crystal structure was identified as an FCC-based Cu crystal, and Fe atoms existed in the matrix in solid solution form. When the Fe content was 3%, Fe atoms tended to aggregate with the decreasing temperature of the alloy. Moreover, the proportion of BCC crystal structure exhibited no obvious changes, and the crystal structure remained FCC-based Cu crystal. When the Fe content was between 5% and 10%, the Fe atoms exhibited obvious aggregation with the decreasing temperature of the alloy. At the same time, the aggregation phenomenon was found to be more significant with a higher Fe content. Fe atom precipitation behaviour can be delineated into three distinct stages. The initial stage involves the gradual accumulation of Fe clusters, characterised by a progressively stable cluster size. This phenomenon arises due to the interplay between atomic attraction and the thermal motion of Fe-Fe atoms. In the second stage, small Fe clusters undergo amalgamation and growth. This growth is facilitated by non-diffusive local structural rearrangements of atoms within the alloy. The third and final stage represents a phase of equilibrium where both the size and quantity of Fe clusters remain essentially constant following the crystallisation of the alloy. [ABSTRACT FROM AUTHOR]

For Al-Mg-Si alloys, cooling after homogenisation is a crucial step because the precipitation of the equilibrium β-Mg2Si phase determines the processing capabilities in subsequent steps, as well as the subsequent precipitation age hardening potential, and thus, the final properties. It is therefore important to understand how microstructural variations affect the transformation of β-Mg2Si during cooling after homogenisation. In the present work, alloys with similar effective solute contents of Mg and Si, but with different microstructures and a different amount of primary Al-Fe-Si phases, were produced. Characterisation of the precipitation reaction was performed using interrupted quench experiments with cooling rates of 1–6 K/min, monitored by light optical microscopy (LOM), scanning electron microscopy (SEM) and conductivity measurements. Precipitation kinetics for β-Mg2Si was found to increase in microstructures with shorter secondary dendrite arm spacing (DAS). However, despite measuring both a higher density and volume fraction of the primary phases, no effect on the phase transformation from an increased iron content was found in terms of precipitation kinetics or particle count statistics. Furthermore, comparisons with iron-free high-purity-based alloys revealed that the precipitation reaction for β-Mg2Si was identical in the two different microstructures both in terms of onset temperature and overall kinetics. The present results show that nucleation of β-Mg2Si is not dependent on the larger constituent phases and indicates that overall transformation kinetics is governed by bulk diffusion rates. [ABSTRACT FROM AUTHOR]

The emergence of defects during the early production phases of ferrous-alloy additively manufactured (AM) parts poses a serious threat to their versatility and adversely impacts their overall mechanical performance in industries ranging from aerospace engineering to medicine. Lack of fusion and gas entrapment during the manufacturing stages leads to increased surface roughness and porosities in the finished part. In this study, the efficacy of employing electroless nickel–boron (Ni-B) deposition to fill and level simulated AM defects was evaluated. The approach to levelling was inspired by the electrochemical deposition techniques used to fill vias in the electronics industry that (to some extent) resemble the size and shape of AM-type defects. This work investigated the use of surfactants to attenuate surface roughness in electroless nickel coatings, thereby achieving the preferential inhibition of the coating thickness on the surface and promoting the filling of the simulated defects. A cationic surfactant molecule, CTAB (cetyltrimethyl ammonium bromide), and a nonpolar surfactant, PEG (polyethylene glycol), at different concentrations were tested using a Ni-B electrolyte for the levelling study. It was found that the use of electroless Ni-B to fill simulated defects on ferrous alloys was strongly influenced by the concentration and nature of the surfactant. The highest levelling percentages were obtained for the heavy-molecular-weight PEG-mediated coatings at 1.2 g/L. The results suggest that electroless Ni-B deposition could be a novel and facile approach to filling defects in ferrous-based AM parts. [ABSTRACT FROM AUTHOR]

One of the strategies to combat micronutrient malnutrition is by developing biofortified common bean lines (Phaseolus vulgaris L.) capable of tolerating different stress conditions. In this study, the adaptive responses of different biofortified bean lines grown under combined stress of acidic soil and high-temperatures were evaluated in the Colombian Amazon. A total of 247 common bean lines from the Mesoamerican gene pool were used to determine the adaptive response in terms of phenological, physiological, and agronomic behavior under combined stress conditions. The lines tested were obtained from different single crosses, double crosses, and backcrosses between different bean materials, of which 146 were obtained from F4 families with high iron (Fe) content in seed and 99 common bean lines from F5 families. Different bean lines had grain yields (GY) higher than 1400 kg ha−1 from the F5 (lines: 859, 805, 865, and 657) and F4 (lines: 2853 and 2796) families. The superior performance of these lines was related to a higher photosynthate partitioning that has allowed an increase in pod formation (pod partitioning index, PPI) from the canopy biomass (CB) and grain filling (pod harvest index, PHI; harvest index, HI), resulting in higher values of GY. Values of GY were correlated with CB (r = 0.36), PPI (r = 0.6), PHI (r = 0.68), and HI (r = 0.8, p < 0.001). This increase in agronomic performance is due to a greater allocation of energy to the photosynthetic machinery (ΦII) and its dissipation in the form of heat (ΦNPQ), with increases in the leaf temperature difference (LTD). Based on the results obtained, six biofortified lines of common bean (lines F5: 859, 805, 865, and 657; lines F4: 2853 and 2796) showed traits of tolerance to combined stress and can serve as progenitors to increase Fe and Zn concentration in the seeds of lines that tolerate the combined stress from acidic soil and high temperature in the Colombian Amazon region. [ABSTRACT FROM AUTHOR]