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Polydopamine has the capacity to adhere to a large variety of materials and this property offers the possibility to bind nanoparticles to solid surfaces. In this work, magnetite nanoparticles were deposited on gold substrates coated with polydopamine films. The aim of this work was to investigate the effects of the composition and morphology of the PDA layers on the sticking of magnetite nanoparticles. The polydopamine coating of gold surfaces was achieved by the oxidation of alkaline solutions of dopamine with various reaction times. The length of the reaction time to form PDA was expected to influence the composition and surface roughness of the PDA films. Magnetite nanoparticles were deposited on these polydopamine films by immersing the samples in aqueous dispersions of nanoparticles. The morphology at the nanometric scale and the composition of the surfaces before and after the deposition of magnetite nanoparticles were investigated by means of AFM and XPS. We found that the amount of magnetite nanoparticles on the surface did not vary monotonically with the reaction time of PDA formation, but it was at the minimum after 20 min of reaction. This behavior may be attributed to changes in the chemical composition of the coating layer with reaction time. [ABSTRACT FROM AUTHOR]

Polymer coatings have gained a lot of attention in the recent past because of their ability to be easily coated on complex shapes, their low cost, and their ability to reduce friction as compared to other materials. Polyether ether ketone (PEEK) is one such high-performance polymer that has gained significant attention in recent years due to its exceptional mechanical properties, chemical resistance, and thermal stability making it a prominent candidate for applications in industries. However, PEEK in its pristine form exhibits poor wear resistance with a moderate coefficient of friction (0.30–0.38). Many attempts have been made by several researchers to improve its wear resistance and lower the COF by developing composite coatings. Hence, in this review, we aim to summarize and present in detail the tribological evaluation of pristine PEEK and PEEK composite coatings by discussing the various methods adopted by the researchers to improve the properties of PEEK, the different types of reinforcements and various dispersion techniques used to develop PEEK composite coatings. By consolidating and analyzing the existing body of knowledge, we also aim to offer valuable insights into the development of more durable, high-performance PEEK nanocomposite coatings for a broad range of tribological applications. [ABSTRACT FROM AUTHOR]

Multi-principal-element alloys (MPEAs) exhibit superior strength and good ductility. However, tribological properties of FeCrNi MPEAs remain unknown at nanoscale and complex environments. Here, we investigate the effects of scratching speed, depth, and temperature on microstructural and tribological characteristics of FeCrNi using molecular dynamics simulations combined with an elevated temperature tribological experiment. The scratching force experiences the increase stage, the undulated stage, and the stable stage due to chip formation. Compared to traditional alloy coatings, low force enhances the useful life. With increased speed, the friction coefficient decreases, agreeing with previous work. High speed impacting includes severe local plastic deformation, from dislocation to amorphization. As the scratching depth increases, the average scratch force and friction coefficient increases owing to material accumulation in front of the abrasive particles. The surface morphology and dislocation behavior are significantly different during the scratching process. In addition, we revealed a temperature-dependent friction mechanism. FeCrNi MPEAs have excellent wear resistance at an intermediate temperature, which is attributed to the high Cr content promoting the formation of the compact oxide layer. This work provides atomic-scale mechanistic insights into the tribological behavior of FeCrNi, and would be applied to the design of MPEAs with high performance. [ABSTRACT FROM AUTHOR]

The fracture strength was compared in a scratch test of coatings based on the ZrN system with the introduction of Ti, Nb and Hf, which were deposited on a titanium alloy substrate. The coatings were deposited using Controlled Accelerated Arc (CAA-PVD) technology. In coatings that simultaneously include Zr and Ti, a nanolayer structure is formed, while in coatings without Ti, the formation of a monolithic single-layer structure is observed. The comparison was carried out according to two parameters: adhesion strength to the substrate and overall coating strength. The (Zr,Hf)N coating showed better resistance to destruction, but had worse adhesion to the substrate. As a result, although the coating is retained directly in the scribing groove, a large area of delamination and destruction is formed around the groove. The (Ti,Zr,Nb)N coating, with its somewhat lower strength, has a high adhesion to the substrate; no noticeable delamination is observed along the groove boundary. In this paper, not only is the fracture resistance of various coatings deposited on a titanium alloy substrate compared, but the nature of this fracture is also investigated depending on the composition of the coatings. [ABSTRACT FROM AUTHOR]

Gelatin is a promising biopolymer for edible coatings thanks to its low cost and gelling properties. However, its weak mechanical properties limit its use. This study aimed to develop a gelatin coating with tomato extract, analyzing its antioxidant activity and rheological properties for food applications. Gelatin concentrations (2, 5, and 7%) were evaluated, and it was determined that 7% with 7.5% glycerol was the optimal mixture. Three concentrations of tomato extract (0.5, 1, and 1.5%) were added, and antioxidant activity was evaluated using the ABTS technique, as well as the interaction of components through FT-IR and physicochemical analysis. The results showed that there were no significant differences in terms of their physicochemical characterization, maintaining a pH of 5 and a yellowish hue. The FT-IR spectra indicated there were hydrogen bond interactions between gelatin and the extract. The antioxidant capacity was higher with the 1.5% extract, achieving an inhibition of 58.9%. It was found that the combination of the different materials used improved the rheological (specifically the viscosity and stability of the material) and antioxidant properties of the gelatin. These findings suggest that modified gelatin coatings may be effective in extending the shelf life of foods. [ABSTRACT FROM AUTHOR]

The coatings of ZrN, (Zr,Ti)N, (Ti,Zr,Hf)N and (Ti,Zr,Nb)N deposited on the titanium alloy substrate were compared. The wear resistance in the pin-on-disk test together with the Al2O3 indenter and the corrosion resistance in 3.5% NaCl solution were studied. It was found that the (Zr,Nb,Ti)N coating has the best resistance to wear, but has low corrosion resistance. The (Ti,Zr,Hf)N coating, on the contrary, has the best corrosion resistance, but low resistance to wear. The ZrN coating has good corrosion resistance combined with good resistance to wear. This coating is best suited for use in friction conditions with a ceramic counterbody under the influence of seawater. An important resource for increasing the properties of coatings is increasing their adhesion to the substrate, which can be achieved in two combined ways: (1) complete removal of the original oxide layer from the surface of the substrate and (2) the use of optimal compositions of the adhesive sublayer, which have not only high adhesive properties in relation to both the substrate and the coating, but also high strength. While the introduction of Nb into the ZrN coating composition increases wear resistance and the introduction of Hf increases corrosion resistance, the ZrN coating without additives best resists wear and corrosion simultaneously. [ABSTRACT FROM AUTHOR]

The deposition of agglomerated hydroxyapatite (HAp) powders by low-pressure cold spray has been a topic of interest in recent years. Key parameters influencing the deposition of HAp powders include particle morphology and impact kinetic energy. This work examines the deposition of HAp powders on various metal surfaces to assess the impact of substrate properties on the formation of HAp deposits via cold spray. The substrates studied here encompass metals with varying hardness and thermal conductivities, including Al6061, Inconel alloy 625, AISI 316 stainless steel, H13 tool steel, Ti6Al4V, and AZ31 alloy. Single-track experiments offer insights into the initial interactions between HAp particles and different substrate surfaces. In this study, the results indicate that the ductility of the substrate may enhance HAp particle deposition only at the first deposition stages where substrate/particle interaction is the most critical factor for deposition. Features on the substrate associated with the first deposition sprayed layer include localized substrate deformation and the formation of clusters of HAp agglomerates, which aid in HAp deposition. Furthermore, after multiple spraying passes on the various metallic surfaces, deposition efficiency was significantly reduced when the build-up process of HAp coatings shifted from ceramic/metal to ceramic/ceramic interactions. Overall, this study achieved agglomerated HAp deposits with high deposition efficiencies (30–60%) through single-track experiments and resulted in the preparation of HAp coatings on various substrates with thickness values ranging from 24 to 53 µm. These coatings exhibited bioactive behavior in simulated body fluid. [ABSTRACT FROM AUTHOR]

In recent years, biopolymer coatings have emerged as an effective approach for extending the shelf life of edible fruits. The invention of biopolymer coverings has emerged as an innovation for extending fruit shelf life. Natural polymers, like chitosan, alginate, and pectin, are used to create these surfaces, which have several uses, including creating a barrier that prevents water evaporation, the spread of living microbes, and respiratory movement. These biopolymer coatings' primary benefits are their environmental friendliness and lack of damage. This study highlights the advancements made in the creation and usage of biopolymer coatings, highlighting how well they preserve fruit quality, reduce post-harvest losses, and satisfy consumer demand for natural preservation methods. This study discusses the usefulness of the biopolymer coating in terms of preserving fruit quality, reducing waste, and extending the product's shelf life. Biopolymer coatings' potential as a sustainable solution for synthetic preservatives in the fruit sector is highlighted as are formulation process advances that combine natural ingredients and environmental implications. This essay focuses on the essential methods, such as new natural additives, as well as the environmental effect of biopolymer coatings, which are safe and healthy commercial alternatives. [ABSTRACT FROM AUTHOR]

The AZ91 magnesium alloy was subjected to a complex treatment involving age hardening (supersaturation and artificial aging) and simultaneous surface layer modification. The specimens were supersaturated in contact with a mixture containing varying concentrations of zinc chloride, followed by cooling either in air or water. After supersaturation, the specimens were subjected to artificial aging and then air-cooled. This process resulted in the formation of a surface layer made of zinc-rich phases. The thickness and microstructure of the surface layer were influenced by the process parameters, namely, the zinc chloride content in the mixture and the cooling rate during supersaturation. The treated specimens exhibited favorable tensile strength and greater elongation compared to the as-cast AZ91 alloy, with values comparable to those of the alloy subjected to standard T6 tempering. No cracking of the layer was observed under moderate deformation, though greater deformation resulted in the formation of cracks, primarily in the areas containing the Mg5Al2Zn2 intermetallic phase. The produced layer demonstrated strong metallurgical bonding to the AZ91 substrate. [ABSTRACT FROM AUTHOR]

The concept of intelligence has many applications, such as in coatings and cyber security. Smart coatings have the ability to sense and/or respond to external stimuli and generally interact with their environment. Self-healing coatings represent a significant advance in improving material durability and performance using microcapsules and nanocontainers loaded with self-healing agents, catalysts, corrosion inhibitors, and water-repellents. These smart coatings can repair damage on their own and restore mechanical properties without external intervention and are inspired by biological systems. Properties that are affected by either momentary or continuous external stimuli in smart coatings include corrosion, fouling, fungal, self-healing, piezoelectric, and microbiological properties. These coating properties can be obtained via combinations of either organic or inorganic polymer phases, additives, and pigments. In this article, a review of the advancements in micro/nanocapsules for self-healing coatings is reported from the aspect of extrinsic self-healing ability. The concept of extrinsic self-healing coatings is based on the use of capsules or multichannel vascular systems loaded with healing agents/inhibitors. The result is that self-healing coatings exhibit improved properties compared to traditional coatings. Self-healing anticorrosive coating not only enhances passive barrier function but also realizes active defense. As a result, there is a significant improvement in the service life and overall performance of the coating. Future research should be devoted to refining self-healing mechanisms and developing cost-effective solutions for a wide range of industrial applications. [ABSTRACT FROM AUTHOR]

Adhesive bonds, including car putty coatings, are used in the construction of modern motor vehicles. Therefore, it is important to improve methods that allow nondestructive evaluation of the properties of these joints. The main objective of this study was to evaluate selected properties of putty coatings such as the width of the applied coating and adhesion to the substrate based on changes in ultrasonic wave parameters. The research was carried out in two stages. In the first, the values of the surface wave amplitude were determined as a function of the width of the coating to the substrate. It was found that as the width of the coating increases, the amplitude of the surface wave pulse decreases. The second stage involved correlation studies to relate the reflection coefficient |r| to the adhesion of the coating to the substrate. Based on the results, it was found that as the value of the reflection coefficient decreases, the value of the coating's adhesion to the substrate increases. The determined values of this parameter range from 0.30 to 0.86, which correspond to the adhesion of the range 1.51 to 18.97 MPa. The obtained test results have practical significance and can be used in evaluating the condition of coatings in vehicle body repair shops. [ABSTRACT FROM AUTHOR]

A novel approach to the fabrication of thin-film supported metal oxide membranes was investigated. Nanocoatings were obtained by the condensed layer deposition of TiO2 on tubular microporous supports, applying multiple consecutive layers of TiO2/polyaniline. The surface, cross-sectional structure, and morphology of the materials were investigated by electron microscopy. Their membrane-related properties were explored by permeability measurements, rejection, and fouling analysis, using polyethylene glycol (PEG) as test molecules. The SEM images showed that TiO2 was successfully deposited on the surface, creating a layer with partial coverage of the support after each layer was deposited; consequently, the permeability of the membranes decreased gradually. Overall, the results of the flux and permeability of the membranes confirmed the coating. The transmembrane pressure (TMP) increased with each coating layer, while the rejection of the membrane showed gradual improvement. [ABSTRACT FROM AUTHOR]

Polymer coatings are widely used in industries for protection, decoration, and specific applications, typically including volatile organic compounds (VOCs) to achieve low viscosity. The growing environmental concerns and the anticipated limits on fossil feedstock have driven the coating industry towards eco-friendly alternatives, with UV-curing technology emerging as a promising solution due to its energy efficiency, low-temperature operation, reduced VOC emissions, and high curing speed. Polyurethane acrylates (PUAs) are critical in UV-curable formulations, offering excellent flexibility, impact strength, optical, and adhesion properties. However, UV-cured PUA coatings face limitations in thermal stability and tensile strength, which can be addressed by incorporating fillers. This study investigates the effects of multi-functionalized hexagonal boron nitride (hBN) nanoparticles on the mechanical, thermal, optical, and adhesion properties of UV-cured PUA films and coatings for pre-coated metals. The results demonstrated that incorporating hBN nanoparticles enhanced the mechanical and thermal properties of the nanocomposite films, with optimal performance observed at 0.5% hBN loading. Despite the improved properties, the FTIR spectra indicated that the low concentration of hBN did not produce significant changes, potentially due to the overshadowing signals from the difunctional polyurethane acrylate. [ABSTRACT FROM AUTHOR]

Guava is a highly sought-after tropical fruit in the market due to its high content of vitamins, minerals, antioxidants, and other phenolic compounds. However, due to its climacteric nature, it has a short post-harvest shelf life. The aim of this study was to develop coatings based on gellan gum (GG) and inulin (IN) incorporating Lactobacillus casei, which were tested for their potential ability to extend the post-harvest shelf life of whole guava fruit. The coatings were prepared using the following formulations: 0.5 GG/1.0 IN (w/v), 0.8 GG/5.0 IN (w/v), 0.5 GG/1.0 IN(w/v), and 0.8 GG/5.0 IN (w/v). The coated and uncoated (control) fruits were stored at 25 °C for 12 days, and various quality attributes were evaluated (including respiration rate, soluble solids, titratable acidity, weight loss, total phenol content, and color). The results indicated that the application of the coatings reduced weight loss, color change, and respiration rate in the fruits. However, the 0.8 GG/5.0 IN (w/v) formulation provided the best maintenance of post-harvest quality for the fruit evaluated. The coatings with a higher inulin content showed the highest growth of L. casei, which could enhance the antimicrobial effect of the coating. Therefore, the combined application of L. casei and inulin in coatings based on gellan gum can be considered an effective treatment to extend the shelf life and preserve the quality of guava fruits. [ABSTRACT FROM AUTHOR]

Wear is a major issue in industry, particularly with metal components. Therefore, it is crucial to investigate methods that offer increased resistance to this phenomenon. In this research, three coating systems (pure WC-CoCr and WC-CoCr/NiCrFeSiBC+Mo, 88:12 and 83:17 wt.%) were thermally sprayed on an AISI 1018 steel substrate through the High-Velocity Oxygen Fuel (HVOF) process. The coatings were characterized using a field emission scanning electron microscope (FESEM) equipped with the energy dispersive spectroscope (EDS) and X-ray diffractometry (XRD). An analysis of the wear rate for ball-on-flat linear reciprocating sliding tribological tests for the coatings was also carried out. The coating microstructure presents well-dispersed NiCrFeSiBC splats. The WC-CoCr/NiCrFeSiBC+Mo, 88:12, system has the highest wear resistance, decreasing by 30.2% at high loads compared to commercial WC-CoCr CERMETs, and also exhibits the highest fracture toughness. Analysis of wear tracks shows that the material removal at all charges occurred mainly by an abrasive wear mechanism. [ABSTRACT FROM AUTHOR]

This paper presents a study on thermally sprayed coatings. Coatings produced by high-velocity oxygen–fuel spraying HVOF and plasma spraying deposited on the A03590 aluminum casting alloy are tested. The subject of this research concerns coatings based on tungsten carbide WC, chromium carbide Cr3C2, composite coatings NiCrSiB + 2.5%Fe + 2.5%Cr, mixtures of tungsten and chromium powders WC-CrC-Ni, mixtures of carbide powders with the Cr3C2-NiCr + the composite 5% NiCrBSi and WC-Co + 5% NiCrBSi. The aim of this research is to find a coating most resistant to the erosive impact of particles contained in the medium centrifuged by industrial rotors. The suitability of the coating is determined by its high level of microhardness. The hardest coatings are selected from the coatings tested and subjected to abrasion tests against a sand particle impact jet and the centrifugation of a medium with corundum particles. It is found that the most favorable anti-erosion properties are demonstrated by a coating composed of a mixture of tungsten carbide and chromium carbide WC-CrC-Ni powders. It is concluded that the greatest resistance of this coating to the erosive impact of the particle jet results from the synergistic enhancement of the most favorable features of both cermets. [ABSTRACT FROM AUTHOR]

Weld surfacing is the process of applying a layer of metal to the surface of metal objects by simultaneously melting the substrate. As a result of this process, the metal content of the padding weld can be as high as several tens of percents. It is a method used to regenerate machine parts and improve the properties of the surface layer, increasing its resistance to abrasion, corrosion, erosion, and cavitation. It also supports the repair and creation of permanent protective coatings in the engineering, automotive, energy, and aerospace industries. This makes it possible to repair damaged parts instead of completely replacing them, saving time and production costs. Plasma surfacing technology is used for components that require high hardness and corrosion resistance under various environmental conditions. Plasma wire surfacing is not sufficiently presented and described in the current literature, which creates problems in determining the appropriate process parameters. The influence of variable plasma surfacing parameters on steel C45 significantly affects surfacing weld geometry, the dilution factor, and microhardness. Higher currents can increase the dilution factor, integrating more base metal into the weld pool, which may alter the chemical composition and mechanical properties of the weld. Variations in surfacing speed and heat input also affect the microhardness of the surfaced joint, with higher heat inputs potentially leading to softer welds due to slower cooling rates. Optimizing these parameters is essential to achieving desired surfacing weld characteristics and ensuring the structural integrity of C45 steel joints. This paper presents the influence of varying plasma surfacing parameters on the surfacing geometry, the dilution factor, and microhardness. The tests were carried out on a Panasonic TM-1400 GIII automated surfacing machine with CastoMag 45554S solid wire as the filler material. Flat bars of C45 steel were prepared, and then the variable parameters of the surfacing process were developed. Tests were carried out to determine the dilution factor, followed by microhardness measurements. The results showed a significant dependence of the effect of the parameters on the surfacing geometry and the dilution factor. [ABSTRACT FROM AUTHOR]

The hydroxyapatite and copper-doped hydroxyapatite coatings (Ca10−xCux(PO4)6(OH)2; xCu = 0, 0.03; HAp and 3CuHAp) were obtained by the vacuum deposition technique. Then, both coatings were analyzed by the X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and water contact angle techniques. Information regarding the in vitro antibacterial activity and biological evaluation were obtained. The XRD studies confirmed that the obtained thin films consist of a single phase associated with hydroxyapatite (HAp). The obtained 2D and 3D SEM images did not show cracks or other types of surface defects. The FTIR studies' results proved the presence of vibrational bands characteristic of the hydroxyapatite structure in the studied coating. Moreover, information regarding the HAp and 3CuHAp surface wettability was obtained by water contact angle measurements. The biocompatibility of the HAp and 3CuHAp coatings was evaluated using the HeLa and MG63 cell lines. The cytotoxicity evaluation of the coatings was performed by assessing the cell viability through the MTT assay after incubation with the HAp and 3CuHAp coatings for 24, 48, and 72 h. The results proved that the 3CuHAp coatings exhibited good biocompatible activity for all the tested intervals. The ability of Pseudomonas aeruginosa 27853 ATCC (P. aeruginosa) cells to adhere to and develop on the surface of the HAp and 3CuHAp coatings was investigated using AFM studies. The AFM studies revealed that the 3CuHAp coatings inhibited the formation of P. aeruginosa biofilms. The AFM data indicated that P. aeruginosa's attachment and development on the 3CuHAp coatings were significantly inhibited within the first 24 h. Both the 2D and 3D topographies showed a rapid decrease in attached bacterial cells over time, with a significant reduction observed after 72 h of exposure. Our studies suggest that 3CuHAp coatings could be suitable candidates for biomedical uses such as the development of new antimicrobial agents. [ABSTRACT FROM AUTHOR]

To further improve the sealing effect of electrochemical polarization (EP) on the CrN coatings, the EP treatment at different cycle numbers was conducted. The microstructure, mechanical, and tribological properties of CrN coatings were investigated. Findings indicated an elevation in oxygen content from 6.32% to 12.35% with increasing cycle number from 10 to 60 times, yet the crystal structure of CrN (111) and CrN (200) persisted. The X-ray photoelectron spectrum (XPS) and transmission electron microscope (TEM) revealed that a minimal quantity of oxides was produced. This led to a decrease in the coatings porosity from 16.79% to 5.83%. For this reason, the hardness of CrN coatings increased with a maximum degree of 18.3%, whilst the wear rate decreased with a maximum degree of 37.5% at the cycle number of 20 times. [ABSTRACT FROM AUTHOR]

Featured Application: This work could be applied for producing self-cleaning solar mirrors. In this study, a low-cost, scalable and robust process is proposed as an innovative method for coating solar mirrors with a self-cleaning, transparent in the full solar range and versatile material based on auxetic aluminum nitrides, previously obtained at the laboratory scale. This work presents the scaling-up of the fabrication process from the laboratory to prototypal scale and the preliminary results of outdoor self-cleaning solar mirror field tests in the demonstrative concentrating solar power (CSP) plant ENEASHIP located in Casaccia (Rome) ENEA Research Center. Prototypes with a size of 50 × 40 cm have shown stability in external conditions: no coating degradation occurred during the test campaign. Their washing restores the initial reflectance affected by soiling and the self-cleaning performance allows for the utilization of a reduced quantity of water for cleaning operations with respect to the uncoated glass of back surface mirrors. A similar self-cleaning AlN coating could be utilized on other solar components affected by soiling, such as the glass envelopes in heat-collecting elements, PV panels and other parts where a self-cleaning performance combined with an optical one is required. [ABSTRACT FROM AUTHOR]

Zinc biodegradable implants represent a revolutionary advancement in medical technology, offering a promising alternative to titanium and stainless-steel implants and avoiding the need for secondary surgeries for removal. In this study, we aimed to fulfil the clinical demand for biodegradable implant materials by applying a coating of double-doped strontium and copper resorbable tricalcium phosphate (SrCu-TCP) onto a zinc-lithium (Zn-Li) biodegradable alloy using the Pulsed Laser Deposition method. The coated surfaces were thoroughly characterized using X-ray Diffraction, Fourier Transform Infrared Spectroscopy, Atomic Force Microscopy, and Scanning Electron Microscopy coupled with Energy Dispersive X-ray. Microbiology experiments were conducted to assess the inhibitory effects on the growth of various bacteria strains, including gram-positive Staphylococcus aureus and Enterococcus faecalis, gram-negative Pseudomonas aeruginosa and Escherichia coli, as well as the fungus Candida albicans. The obtained results showed that the roughness of the Zn-Li alloy increased from 91.8 ± 29.4 to 651.0 ± 179.5 nm when coated with SrCu-TCP. The thickness of the coating ranged between 3–3.5 µm. The inhibition of growth for all four bacteria strains and the fungus was in the range of 24–35% when cultured on SrCu-TCP coated Zn-Li samples. These findings suggest that the developed coatings are promising candidates for applications requiring inhibition of microorganisms. [ABSTRACT FROM AUTHOR]

Al2O3, Al2O3-graphite and Al2O3-ZrO2 coatings were formed on the C45 steel rolls using atmospheric plasma spraying. The influence of graphite and zirconia addition on the surface morphology, phase composition and tribological properties under dry sliding conditions using 30 N load were analyzed. It was found that the addition of graphite or ZrO2 slightly affected the fraction of the α-Al2O3 and γ-Al2O3 phases in the alumina coatings. The highest mass loss rate (~8.84 × 10−4 g/s) was obtained for the friction pair of C45 steel roll and steel plate. The friction coefficient of the Al2O3-graphite coating was slightly lower (up to 7%) compared to the coating of Al2O3-ZrO2. However, the friction pair of Al2O3-ZrO2 coating and steel plate demonstrated the highest wear resistance under dry sliding conditions. The increase in the wear resistance of the Al2O3-graphite and Al2O3-ZrO2 coatings is due to the formation of tribofilm in the sliding contact zone. [ABSTRACT FROM AUTHOR]

Due to the intricate and volatile nature of the service environment surrounding prestressing anchoring materials, stress corrosion poses a significant challenge to the sustained stability of underground reinforcement systems. Consequently, it is imperative to identify effective countermeasures against stress corrosion failure in cable bolts within deep underground environments, thereby ensuring the safety of deep resource extraction processes. In this study, the influence of various coatings on the stress corrosion resistance of cable bolts was meticulously examined and evaluated using specifically designed stress-corrosion-testing systems. The specimens were subjected to loading using four-point bending frames and exposed to simulated underground corrosive environments. A detailed analysis and comparison of the failure patterns and mechanisms of specimens coated with different materials were conducted through the meticulous observation of fractographic features. The results revealed stark differences in the stress corrosion behavior of coated and uncoated bolts. Notably, epoxy coatings and chlorinated rubber coatings exhibited superior anti-corrosion capabilities. Conversely, galvanized layers demonstrated the weakest effect due to their sacrificial anti-corrosion mechanism. Furthermore, the effectiveness of the coatings was found to be closely linked to the curing agent and additives used. The findings provide valuable insights for the design and selection of coatings that can enhance the durability and reliability of cable bolts in deep underground environments. [ABSTRACT FROM AUTHOR]

GaN is more stable than most metal oxide semiconductors for the photocatalytic degradation of organic pollutants in harsh conditions, while its catalytic efficiency has been difficult to be substantially improved. In this study, the tribocatalytic degradation of organic dyes by GaN nanoparticles has been investigated. Stimulated through magnetic stirring using homemade Teflon magnetic rotary disks in glass beakers, the GaN nanoparticles were found to induce negligible degradation in rhodamine B (RhB) and methyl orange (MO) solutions. Surprisingly, the degradation was greatly enhanced in beakers with Ti and Al2O3 coatings on their bottoms: 99.2% and 99.8% of the 20 mg/L RhB solutions were degraded in 3 h for the Ti and Al2O3 coatings, respectively, and 56% and 60.2% of the 20 mg/L MO solutions were degraded in 24 h for the Ti and Al2O3 coatings, respectively. Moreover, the MO molecules were only broken into smaller organic molecules for the Ti coating, while they were completely degraded for the Al2O3 coating. These findings are important for the catalytic degradation of organic pollutants by GaN in harsh environments and for achieving a better understanding of tribocatalysis as well. [ABSTRACT FROM AUTHOR]

Marine biofouling, caused by the deposition and accumulation of marine organisms on submerged surfaces, represents a huge concern for the maritime industries and also contributes to environmental pollution and health concerns. The most effective way to prevent this phenomenon is the use of biocide-based coatings which have proven to cause serious damage to marine ecosystems. Several research groups have focused on the search for new environmentally friendly antifoulants, including marine and terrestrial natural products and synthetic analogues. Some of these compounds have been incorporated into marine coatings and display interesting antifouling activities caused by the interference with the biofilm-forming species as well as by the inhibition of the settlement of macroorganisms. This review highlights the proof-of-concept studies of emerging natural or synthetic antifouling compounds in coatings, from lab-made to commercial ones, performed between 2019 and 2023 and their results in the field or in in vivo laboratorial tests. [ABSTRACT FROM AUTHOR]

With the increasing use of invasive, interventional, indwelling, and implanted medical devices, healthcare-associated infections caused by pathogenic biofilms have become a major cause of morbidity and mortality. Herein, we present the fabrication, characterization, and in vitro evaluation of biocompatibility and anti-biofilm properties of new coatings based on Fe3O4 nanoparticles (NPs) loaded with usnic acid (UA) and ceftriaxone (CEF). Sodium lauryl sulfate (SLS) was employed as a stabilizer and modulator of the polarity, dispersibility, shape, and anti-biofilm properties of the magnetite nanoparticles. The resulting Fe3O4 functionalized NPs, namely Fe3O4@SLS, Fe3O4@SLS/UA, and Fe3O4@SLS/CEF, respectively, were prepared by co-precipitation method and fully characterized by XRD, TEM, SAED, SEM, FTIR, and TGA. They were further used to produce nanostructured coatings by matrix-assisted pulsed laser evaporation (MAPLE) technique. The biocompatibility of the coatings was assessed by measuring the cell viability, lactate dehydrogenase release, and nitric oxide level in the culture medium and by evaluating the actin cytoskeleton morphology of murine pre-osteoblasts. All prepared nanostructured coatings exhibited good biocompatibility. Biofilm growth inhibition ability was tested at 24 h and 48 h against Staphylococcus aureus and Pseudomonas aeruginosa as representative models for Gram-positive and Gram-negative bacteria. The coatings demonstrated good biocompatibility, promoting osteoblast adhesion, migration, and growth without significant impact on cell viability or morphology, highlighting their potential for developing safe and effective antibacterial surfaces. [ABSTRACT FROM AUTHOR]

In the current era of widespread antimicrobial resistance, the utilization of essential oils (EOs) derived from plants has emerged as a promising alternative in combating pathogens that have developed resistance to antibiotics. This review explores the therapeutic potential of essential oils as valuable tools in restoring the efficacy of antibiotics, highlighting their unique ability to affect bacteria in multiple ways and target various cellular systems. Despite the challenge of elucidating their precise mode of action, EOs have shown remarkable results in rigorous testing against a diverse range of bacteria. This review explores the multifaceted role of EOs in combating bacterial microorganisms, emphasizing their extraction methods, mechanisms of action, and comparative efficacy against synthetic antibiotics. Key findings underscore the unique strategies EOs deploy to counter bacteria, highlighting significant differences from conventional antibiotics. The review extends to advanced coating solutions for medical devices, exploring the integration of EO formulations into these coatings. Challenges in developing effective EO coatings are addressed, along with various innovative approaches for their implementation. An evaluation of these EO coatings reveals their potential as formidable alternatives to traditional antibacterial agents in medical device applications. This renaissance in exploring natural remedies emphasizes the need to combine traditional wisdom with modern scientific advancements to address the urgent need for effective antimicrobial solutions in the post-antibiotic era. [ABSTRACT FROM AUTHOR]

Mycelium-based composites are a promising avenue for innovating sustainable materials from the hyphae of fungi. This study focuses on the use of fibers from four local fungal species, namely, Pleurotus ostreatus, Pleurotus sajor-caju (Fr. Singer), Auricularia auricula-judae, and Schizophyllum commune Fr., to produce mycelium-based composites from water hyacinth. An inoculum of each of the mushroom species was cultivated on PDA medium at 25 and 30 °C to determine the optimal temperature based on the growth rate. The obtained optimal condition was used to grow the fungi on water hyacinth (WH) mixed with rice bran in different proportions (100% WH, 70% WH, and 50% WH) with various numbers of fungal inocula (10, 20, and 30 plugs). The obtained composites were coated with a solution of either starch, chitosan, or epoxy resin. Schizophyllum commune Fr. exhibited the highest growth rate and fiber density, with a growth rate of 1.45 ± 1.92 mm/day at 30 °C. Ten inocula of Schizophyllum commune Fr. incubated at 30 °C for seven days on a mixture of 50% WH and 50% rice bran gave the optimal composite. Coating the obtained composite with chitosan improved its mechanical properties, but coating it with epoxy resin improved its water absorbency. Buried in soil, the composite coated with a chitosan solution decomposed within 30 days. The results indicate that Schizophyllum commune Fr. can be used as a binder to produce mycelial composites on a substrate of WH mixed with rice bran. The implications of these results will enable the further development and tuning of mushroom-based materials, especially for the production of sustainable bio-construction materials derived from local mushrooms and bio-waste. [ABSTRACT FROM AUTHOR]

The study delves into the use of the thiol-yne click reaction to enhance (bio)conjugation methodologies, particularly focusing on immobilizing biomolecules onto PLLA surfaces. The thiol-yne click reaction, known for its efficiency, selectivity, and versatility in forming carbon-sulfur bonds under mild conditions without transition metal catalysts, is explored for conjugating the fluorophore dansyl onto PLLA surfaces. This approach aims to broaden bioconjugation strategies beyond traditional methods like the Michael-type reaction, expanding their applicability to diverse biomolecules. Utilizing a photoinitiator and specific light for photo-immobilization, the thiol-yne click reaction offers spatial and temporal control, with the absence of transition metal catalysts mitigating concerns of cytotoxicity and metal contamination, rendering it suitable for biomedical applications. The objectives of this research encompass demonstrating the feasibility of the thiol-yne click reaction for surface functionalization and enriching bioconjugation strategies for tailoring PLLA surfaces, ultimately advancing biomedical technologies through precise control over surface properties and functionality. For this purpose, PLLA surfaces were activated through hydrolysis and amidation to introduce the activated alkyne moiety (PLLA-Alkyne), followed by photo-induced dansyl immobilization (PLLA-Dns) with Irgacure 651. Various surface characterization techniques, including SEM, WCA, XPS, ATR-FTIR, and fluorescence microscopy and spectroscopy, validated the successful conjugation. This metal-free method preserves the material's bulk properties while enabling thiol-containing molecule immobilization. [ABSTRACT FROM AUTHOR]

This work uses the direct current magnetron sputtering (DCMS) of equi-atomic (AlTiZrHfTa) and Si targets in dynamic sweep mode to deposit nano-layered (AlTiZrHfTa)Nx/SiNx refractory high-entropy coatings (RHECs). Transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) are used to investigate the effect of Si addition on the oxidation behavior of the nano-layered coatings. The Si-free nitride coating exhibits FCC structure and columnar morphology, while the Si-doped nitride coatings present a FCC (AlTiZrHfTa)N/amorphous-SiNx nano-layered architecture. The hardness decreases from 24.3 ± 1.0 GPa to 17.5 ± 1.0 GPa because of the nano-layered architecture, whilst Young's modulus reduces from 188.0 ± 1.0 GPa to roughly 162.4 ± 1.0 GPa. By increasing the thickness of the SiNx nano-layer, kp values decrease significantly from 3.36 × 10−8 g2 cm−4 h−1 to 6.06 × 10−9 g2 cm−4 h−1. The activation energy increases from 90.8 kJ·mol−1 for (AlTiZrHfTa)Nx nitride coating to 126.52 kJ·mol−1 for the (AlTiZrHfTa)Nx/SiNx nano-layered coating. The formation of a FCC (AlTiZrHfTa)-Nx/a-SiNx nano-layered architecture results in the improvement of the resistance to oxidation at high temperature. [ABSTRACT FROM AUTHOR]

The present study investigates the utilization of ceramic coatings and insulation elements in the context of Cold Atmospheric Pressure Plasma (CAPP) surgery tools, highlighting how precise engineering modifications can influence surgical precision. The adoption of cold plasma in surgery can be reinforced by material advancements withstanding several specific challenges, including electrical and thermal protection. We explore the potential of alumina (Al2O3), renowned for its high dielectric strength and resistance, as a promising material solution for insulating electrodes. We evaluated the thermal performance of surgical tools concerning different insulation thicknesses. Our findings suggest that Al2O3–based coatings, with their superior characteristics, significantly enhance the usability of cold plasma technology, thus fostering its application in minimally invasive surgery. We examine the implications of these findings for the design of next-generation surgical instruments and propose avenues for future research. This work contributes to the field of biomedical engineering by showcasing the pivotal role of material science in advancing surgical technologies. [ABSTRACT FROM AUTHOR]

The recycling of NdFeB magnets is necessary to ensure a reliable and ethical supply of rare earth elements as critical raw materials. This has been recognized internationally, prompting the implementation of large-scale legislative measured aimed at its resolution; for example, an ambitious recycling quote has been established in the Critical Raw Materials Act Successful recycling in sufficient quantities is challenged by product designs that do not allow the extraction and recycling of these high-performance permanent magnets without excessive effort and cost. This is particularly true for smaller motors using NdFeB magnets. Therefore, methods of recycling such arrangements with little or no dismantling are being researched. They are tested for the hydrogen-processing of magnetic scrap (HPMS) method, a short-loop mechanical recycling process. As contamination of the recycled material with residues of anti-corrosion coatings, adhesives, etc., may lead to downcycling, the separability of such residues from bulk magnets and magnet powder is explored. It is found that the hydrogen permeability, expansion volume, and the chosen coating affect the viable preparation and separation methods as recyclability-relevant design features. [ABSTRACT FROM AUTHOR]

Preparation of hydrophobic coatings is still a challenge for researchers in various fields of science. One of the easiest ways consists of the use of special modifiers. However, usually such modifiers are poorly compatible with organic polymeric matrixes, which leads to segregation of modifiers and deterioration of coating properties. In this work, we have synthesized a number of organosilicon copolymers and studied their compatibility with epoxy matrix and hydrophobic efficiency. It was shown that the increase of phenyl-containing units leads to increase of compatibility but decreases hydrophobic efficiency. Addition of small amounts of such modifiers into commercial epoxy paint material can lead to an increase of contact angle of the final coating from 63 to 87° without deterioration of other physico-mechanical properties. These results open new perspectives in preparation of organosilicon hydrophobic modifiers with directed properties for fields of application such as paints and coating materials. [ABSTRACT FROM AUTHOR]

Ceramic coatings were formed on the surface of as-cast Al5.2Zn1.7Mg0.4Ni0.3Fe and heat-treated Al7.0Zn2.7Mg0.5Ni0.4Fe "nikalin" aluminum alloys by using the plasma electrolytic oxidation (PEO) technique in a silicate–alkaline electrolyte. Uniform coatings containing a minimum number of defects and consisting predominantly of a γ-Al2O3 phase were synthesized on the surface of both Al-Zn-Mg-Ni-Fe alloys. The coatings had a microhardness of 660–1200 HV, which is 3.5–11 times higher than that of the "bare" as-cast and heat-treated alloy. The coating on the Al5.2Zn1.65Mg0.4Ni0.3Fe alloy had the highest peak hardness, which is probably caused by the lower residual alloying elements Zn and Mg in the coating bulk. As a consequence, the PEO coating with the highest hardness synthesized on the as-cast alloy exhibited a lower wear rate as compared to the heat-treated alloy. The polarization curves in 3.5% NaCl show that the PEO coatings in all cases reduced the corrosion current density and shifted the corrosion potential toward positive values, thus indicating protective properties of the coatings. The corrosion rate of the as-cast and heat-treated Al-Zn-Mg-Ni-Fe alloys increased noticeably by about 3.7–5.7 times after PEO treatment. A relationship between the residual alloying elements Zn and Mg in the bulk of the PEO coatings and corrosion resistance was established. [ABSTRACT FROM AUTHOR]

This research investigates the influence of thickness on residual stress profiles in aluminum cold spray coatings using finite element analysis (FEA). Residual stress is a critical factor that impacts coating adhesion, fatigue life, and susceptibility to delamination in thermal spray processes. Despite its acknowledged importance, predictive analysis of these stresses on a layer-by-layer basis remains relatively unexplored. This study introduces an innovative numerical methodology to analyze the progression of residual stresses across various deposition efficiencies (10%, 40%, 60%, and 100%) and layer thicknesses, thereby enhancing predictive accuracy for cold spray coatings. The findings demonstrate that the number of deposited layers significantly affects residual stress profiles in both coatings and the substrate, with compressive residual stress predominating in the coatings and deeper tensile stress predominating in the substrate. Residual stress behavior near the last deposited layer aligns with the expected peening effect. Discrepancies in substrate stress distributions may arise from variations in deposition parameters and unconsidered temperature effects. While the model generally aligns with theoretical and some empirical data, observed discrepancies underscore the need for further validation. This study lays the groundwork for informed decision-making for cold spray processes by providing insights into stress management, thereby contributing to enhancing coating integrity and performance. [ABSTRACT FROM AUTHOR]

In this research work, a coated paper was prepared with poly (butylene adipate-co-terephthalate) (PBAT) film to explore its use in eco-friendly food packaging. The paper was coated with PBAT film for packaging using hot pressing, a production method currently employed in the packaging industry. The coated papers were evaluated for their structural, mechanical, thermal, and barrier properties. The structural morphology and chemical analysis of the coated paper confirmed the consistent formation of PBAT bi-layered on paper surfaces. Surface coating with PBAT film increased the water resistance of the paper samples, as demonstrated by tests of barrier characteristics, including the water vapor transmission rate (WVTR), oxygen transmission rate (OTR), and water contact angle (WCA) of water drops. The transmission rate of the clean paper was 2010.40 cc m−2 per 24 h for OTR and 110.24 g m−2 per 24 h for WVTR. If the PBAT-film was coated, the value decreased to 91.79 g m−2 per 24 h and 992.86 cc m−2 per 24 h. The hydrophobic nature of PBAT, confirmed by WCA measurements, contributed to the enhanced water resistance of PBAT-coated paper. This result presents an improved PBAT-coated paper material, eliminating the need for adhesives and allowing for the fabrication of bi-layered packaging. [ABSTRACT FROM AUTHOR]

PTFE coatings were manufactured using the pulsed electron beam deposition (PED) technique and deposited on Si substrates. The deposition was carried out at constant parameters: temperature 24 °C, discharge voltages 12 kV, and 5000 electron pulses with a pulse frequency of 5 Hz. Nitrogen was used as the background gas. The gas pressure varied from 3 to 11 mTorr. The coating adhesion was evaluated using micro scratch testing and the residual scratch morphology was characterized by atomic force microscopy. Detailed studies of the chemical and physical structure were conducted using infrared spectroscopy and X-ray diffraction. These analyses were then correlated with the mechanical response of the coatings observed during the scratch tests. Drawing upon a review of the literature concerning energetic beam interactions with PTFE material, hypotheses were posed to explain why only specific conditions of the PED process yielded PTFE coatings with rubber-like properties. [ABSTRACT FROM AUTHOR]

In the last few years, increasing interest from researchers and companies has been shown in the development of photocatalytic coatings for air purification and self-cleaning applications. In order to maintain the photocatalyst's concentration as low as possible, highly active materials and/or combinations of them are required. In this work, novel photocatalytic formulations containing g-C3N4/TiO2 composites were prepared and deposited in the form of coatings on a-block substrates. The obtained photocatalytic surfaces were tested for NOx and acetaldehyde removal from model air. It was found that the addition of only 0.5 wt% g-C3N4 towards TiO2 content results in over 50% increase in the photocatalytic activity under visible light irradiation in comparison to pure TiO2 coating, while the activity under UV light was not affected. The result was related to the creation of a g-C3N4/TiO2 heterojunction that improves the light absorption and the separation of photogenerated electron-hole pairs, as well as to the inhibition of TiO2 particles' agglomeration due to the presence of g-C3N4 sheets. [ABSTRACT FROM AUTHOR]

The current study reports on the impact of a series of functional alkoxysilanes on the wettability and structure of a well-established silicon/zirconium hybrid anticorrosion sol–gel coating. The selected functional alkoxysilanes comprise tetra ethylorthosilicate (TEOS), 3-glycidyloxypropyltrimethoxysilane (GPTMS), 3-aminopropyltriethoxysilane (APTES) and vinyltriethoxysilane (VTES) and are incorporated at various concentrations (1, 5, 10 and 20%) within the silicon/zirconium sol–gel material. The prepared materials are successfully processed as coatings and cured at different temperatures in the range of 100–150 °C. The characterisation of the structures and surfaces is performed by dynamic light scattering (DLS), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), silicon nuclear magnetic resonance spectroscopy (29Si-NMR), atomic force microscopy (AFM) and static water contact angle (WCA). Structural characterisations (DLS, FTIR,29Si-NMR) show that the functional alkoxysilanes effectively bind at the surface of the reference sol–gel material, resulting in the formation of functional core–shell nanoparticles. WCA results show that the hydrophobic properties of all materials decrease with curing temperature, and AFM analysis demonstrated that this behaviour is associated with a decrease in roughness. The physico-chemical processes taking place are critically assigned and discussed. [ABSTRACT FROM AUTHOR]

Fig is a widespread crop in southern Italy, highly valued for its sweet flavor. However, its consumption as a fresh product is limited to three to four days after harvest because of its high susceptibility to quality loss and microbial contamination. The combined use of low temperature and a modified atmosphere is the traditional preservation method. However, several studies have shown that the use of Aloe arborescens or vera and O. ficus-indica (OFI) mucilage as an edible coating could reduce the microbial load and water loss, respectively. Therefore, our study aimed to evaluate the synergistic effects of Aloe gel (AG) and O. ficus-indica mucilage (OM) on the quality and safety of two fig cultivars, 'San Giovanni' and 'Melanzana', during cold storage at 4 °C. The main results showed the effectiveness of edible coatings on both fig cultivars. An AG coating significantly reduced the microbial load, while the OM treatment showed the ability to preserve firmness and reduce weight loss. In addition, the combined OM + AG treatment showed the same effects as the individual coating formulations, also improving visual appearance. Thus, the use of the synergetic coating formulation could be a natural way to reduce the microbial load, extending fresh fig fruit's shelf life. [ABSTRACT FROM AUTHOR]

Engineered living materials (ELMs) incorporate living material to provide a gain of function over existing materials, such as self-repair. The use of bacteria in ELMs has been studied extensively in concrete, where repair can be facilitated by bacterial ureolytic calcium carbonate (CaCO3) precipitation; however, the study of bacteria in other construction materials is limited. We examined the ability of bacterial species to survive in common latex binder chemistries, a model paint formulation, and through the film-forming process. The longest survival was by bacterial spores of Bacillus simplex str. GGC-P6A, which survive in latex emulsions, a liquid coating composition, and in a dried film for >28 days. Surprisingly, our data show that non-spore-forming Escherichia coli survive at least 15 days in liquid composition, which appear to be influenced by the composition of the outer membrane, nutrient scavenging, and the ability to metabolize toxic acrylate. Spores of GGC-P6A were shown to grow in solid paint films from sites of damage, resulting in crack filling through carbonate precipitation, demonstrating the potential for self-repair through microbially mediated CaCO3 precipitation without directed pH modification. These data suggest that a range of bacterial species, in particular members of Bacilli, may facilitate new applications of bio-augmented, self-healing coating systems. [ABSTRACT FROM AUTHOR]

The chemical, electrochemical and microbiological corrosive degradation of metals is a versatile harmful problem that causes significant economic loss all over the world. The mitigation of these undesired processes needs basic knowledge on the mechanisms of processes in order to control these reactions with environmentally acceptable chemicals and techniques. This paper focuses on the up-to-date possibilities that help in the mitigation of chemical/electrochemical corrosion and, at the same time, in decrease the deposition of corrosion relevant microorganisms, as the microbes in biofilms are more dangerous than the planktonic cells. Some chemicals or coatings due to their specific properties can fulfill multiple functions; they are able to control the corrosion caused by aggressive materials (that could be the metabolites of a corrosion relevant microorganism) and, at the same time, reduce the microbial adhesion. These additives that have important application possibilities in the chemical industry, marine environment, medical field, nanoelectronics, etc., can save energy, materials consumption and cost, and, at the same time, the efficiency is improved. All resolutions will be brought into prominence when the same chemicals (either in dissolved form or in coatings/nanolayers) can effectively control the different appearance of corrosion and, additionally, the microbial adhesion and microbiologically influenced corrosion. [ABSTRACT FROM AUTHOR]

In this study, a new anticorrosion method combining impressed current cathodic protection (ICCP) with coatings that can be applied to marine atmospheric environments is proposed. As the corrosion medium fills the cracks and pores of the coating, an electrolyte film layer is inevitably formed on the metal surface. Therefore, a graphene conductive coating with excellent chemical inertness and shielding performance is selected as the intermediate coating to form an electrolytic cell system with a metal substrate serving as the cathode and a graphene coating serving as the auxiliary anode. By studying the surface corrosion morphologies and electrochemical signals of the coating samples at different protection potentials and coating thicknesses, the optimal potential is determined to be 0.6 V, and the optimal coating thickness is determined to be 20 μm. The samples protected by the joint method have lower corrosion rates and better anticorrosion performance than those protected by the coatings alone. [ABSTRACT FROM AUTHOR]

Arc welded 316 stainless steel coatings with flux-cored wires are very promising for marine service environments due to their low cost, high efficiency, and satisfactory performance, while they suffers from Cr dilution during the preparation process. Herein, based on the consideration of increasing the Cr content and ensuring the same value of the Cr/Ni equivalence ratio (Creq/Nieq), 316-modified flux-cored wires, 316F (19Cr-12Ni-3Mo) and 316G (22Cr-14Ni-3Mo), were designed under the guidance of a Schaeffler diagram for the improvement of the electrochemical and mechanical properties of 316 stainless steel coatings. The designed flux-cored wires were welded into a three-layer cladding by the tungsten inert gas welding (TIG) process, and the microstructure, corrosion resistance, and mechanical properties of the claddings were investigated. The results showed that 316F and 316G consist of γ-Fe (austenite) and a small portion of δ-Fe (ferrite) as the Creq/Nieq is approximately 1.5. However, due to the higher value of the equivalent Cr content (ECC), 316G has an additional intermetallic phase (σ), which precipitates as a strengthening phase at grain boundaries, significantly increasing the tensile and yield strength of 316G but reducing its plasticity. In addition, the corrosion current density (icorr) and pitting potential (Eb) for 316G are 0.20447 μA·cm−2 and 0.634 V, respectively, while the values for 316F are 0.32117 μA·cm−2 and 0.603 V, respectively, indicating that 316G has better anti-corrosion performance. [ABSTRACT FROM AUTHOR]

While adding different micro- and nanocellulose types into epoxy coating formulations with waterborne phenalkamine crosslinker, effects on processing conditions and coating performance were systematically investigated. The variations in viscosity, thermal and thermomechanical properties, mechanical behavior, abrasive wear, water contact angles, and coating morphologies were evaluated. The selected additives include microcrystalline cellulose (MCC) at 1 to 10 wt.% and cellulose nanocrystals (CNC), cellulose nanofibers (CNF), cellulose microfibers (CMF), and hydrophobically modified cellulose microfibers (mCMF) at 0.1 to 1.5 wt.%. The viscosity profiles are determined by the inherent additive characteristics with strong shear thinning effects for epoxy/CNF, while the epoxy/mCMF provides lower viscosity and better matrix compatibility owing to the lubrication of encapsulated wax. The crosslinking of epoxy/CNF is favored and postponed for epoxy/(CNC, CMF, mCMF), as the stronger interactions between epoxy and CNF are confirmed by an increase in the glass transition temperature and reduction in the dampening factor. The mechanical properties indicate the highest hardness and impact strength for epoxy/CNF resulting in the lowest abrasion wear rates, but ductility enhances and wear rates mostly reduce for epoxy/mCMF together with hydrophobic protection. In addition, the mechanical reinforcement owing to the specific organization of a nanocellulose network at percolation threshold concentrations of 0.75 wt.% is confirmed by microscopic analysis: the latter results in a 2.6 °C (CNF) or 1.6 °C (CNC) increase in the glass transition temperature, 50% (CNF) or 20% (CNC) increase in the E modulus, 37% (CNF) or 32% (CNC) increase in hardness, and 58% (CNF) or 33% (CNC) lower abrasive wear compared to neat epoxy, while higher concentrations up to 1.5 wt.% mCMF can be added. This research significantly demonstrates that nanocellulose is directly compatible with a waterborne phenalkamine crosslinker and actively contributes to the crosslinking of waterborne epoxy coatings, changing the intrinsic glass transition temperatures and hardness properties, to which mechanical coating performance directly relates. [ABSTRACT FROM AUTHOR]

Biomaterials are an important and integrated part of modern medicine, and their development and improvement are essential. The fundamental requirement of a biomaterial is found to be in its interaction with the surrounding environment, with which it must coexist. The aim of this study was to assess the biological characteristics of hydroxyapatite (HAp)-based coatings doped with Mg and Zn ions obtained by the pulsed galvanostatic electrochemical method on the surface of pure titanium (cp-Ti) functionalized with titanium dioxide nanotubes (NTs TiO2) obtained by anodic oxidation. The obtained results highlighted that the addition of Zn or Mg into the HAp structure enhances the in vitro response of the cp-Ti surface functionalized with NT TiO2. The contact angle and surface free energy showed that all the developed surfaces have a hydrophilic character in comparison with the cp-Ti surface. The HAp-based coatings doped with Zn registered superior values than the ones with Mg, in terms of biomineralization, electrochemical behavior, and cell interaction. Overall, it can be said that the addition of Mg or Zn can enhance the in vitro behavior of the HAp-based coatings in accordance with clinical requirements. Antibacterial tests showed that the proposed HAp-Mg coatings had no efficiency against Escherichia coli, while the HAp-Zn coatings registered the highest antibacterial efficiency. [ABSTRACT FROM AUTHOR]

In this study, recent advances in tailoring the surface properties of polymers for the optimization of the adhesion of various coatings by non-equilibrium gaseous plasma are reviewed, and important findings are stressed. Different authors have used various experimental setups and reported results that scatter significantly and are sometimes contradictory. The correlations between the processing parameters and the adhesion are drawn, and discrepancies are explained. Many authors have explained improved adhesion with the adjustment of the surface free energy or wettability of the polymer substrate and the surface tension of liquids used for the deposition of thin films. The adhesion force between the polymer substrate and the coating does not always follow the evolution of the surface wettability, which is explained by several effects, including the aging effects due to the hydrophobic recovery and the formation of an interlayer rich in loosely bonded low molecular weight fragments. [ABSTRACT FROM AUTHOR]

Per- and polyfluoroalkyl substances (PFAS), also known as forever chemicals, exhibit exceptional chemical stability and resistance to environmental degradation thanks to their strong C-F bonds and nonpolar nature. However, their widespread use and persistence have a devastating impact on the environment. This review examines the roles of PFAS in tribological applications, specifically in lubricants and lubricating systems. This article focuses on conventional and advanced lubricants, including ionic liquids (ILs) and their use in modern automotive vehicles. The objective of this paper is to provide a comprehensive overview of the adverse impacts of PFAS whilst acknowledging their outstanding performance in surface coatings, composite materials, and as additives in oils and greases. The pathways through which PFAS are introduced into the environment via lubricating systems such as in seals and O-rings are identified, alongside their subsequent dispersion routes and the interfaces across which they interact. Furthermore, we examine the toxicological implications of PFAS exposure on terrestrial and aquatic life forms, including plants, animals, and humans, along with the ecological consequences of bioaccumulation and biomagnification across trophic levels and ecosystems. This article ends with potential remediation strategies for PFAS use, including advanced treatment technologies, biodegradation, recovery and recycling methods, and the search for more environmentally benign alternatives. [ABSTRACT FROM AUTHOR]

Dual microcapsule systems, especially those based on the polyurea matrix, have emerged as pivotal components driving innovation in self-healing materials, thanks to the intrinsic properties of polyurea, primarily diamine and diisocyanate, rendering it an optimal choice for enhancing self-healing coatings. However, the encapsulation of polyurea components is fraught with substantial technical hurdles. Addressing these challenges, a novel methodology has been devised, leveraging n-heptane as a solvent in the liquid diamine emulsion process to facilitate the synthesis of diamine microcapsules. These microcapsules exhibit a uniform spherical morphology and a robust shell structure, with an encapsulated core material ratio reaching 39.69%. Analogously, the encapsulation process for diisocyanate has been refined, achieving a core material percentage of 10.05 wt. %. The integration of this bifunctional microcapsule system into diverse polymeric matrices, including epoxy resins and polyurethanes, has been demonstrated to significantly enhance the self-healing efficacy of the resultant coatings. Empirical validation through a series of tests, encompassing scratch, abrasion, and saltwater immersion assays, has revealed self-healing efficiencies of 21.8% and 33.3%, respectively. These results indicate significant improvements in the durability and self-repair capability of coatings, marking a notable advancement in self-healing materials with promising potential for tailored applications in automotive, aerospace, and construction industries. [ABSTRACT FROM AUTHOR]

The work is devoted to the study of the use of AlN–TiO2 coatings as protective materials against corrosion and natural aging, as well as a rise in wear resistance of the steel surface under long-term mechanical influences. The choice of oxy-nitride coatings obtained by magnetron sputtering by layer-by-layer deposition of layers of aluminum nitride and titanium oxide with layer thicknesses of the order of 50 nm and 100 nm as objects of study is due to their high resistance to external influences, which can have a significant impact on growth in the resistance to degradation processes associated with hydrogenation during the operation of steel structures. During determination of the hydrophobicity/hydrophilicity of AlN–TiO2 coatings, it was found that the applied coatings, regardless of the conditions for their preparation, have hydrophobic properties (the contact angle is ~125–130°), which are preserved both during corrosion tests (except for TiO2 coatings, for which the change in the contact angle after corrosion tests is ∆ ~ 10°) and when modeling natural aging processes. During the tribological tests of coating samples, it was found that a growth in the number of spray layers (when alternating them) leads to a rise in wear resistance, both in the case of the initial samples and for samples subjected to corrosion in a model solution of 0.1 M NaCl and when simulating natural aging processes. [ABSTRACT FROM AUTHOR]