Search

The aim of this study is to promote the application of the excited zeolite powder (ZP)with aeolian sand powder (ASP) in the field of aeolian-sand concrete (ASC) production. This study utilises NaOH to treat composite cementitious materials containing aeolian sand and zeolite powders, which were used to replace 50% of the cement in aeolian-sand concrete (ASC). Production of alkali-inspired cement-based windswept concrete(AAZC).The mechanical properties of treated ASC considerably improved, especially when the NaOH dosage was 4% by mass. After curing this sample (denoted as AAZC-4) for 28 d, its compressive strength improved by 17.2%, and its split tensile increased by 16.3%. Potassium feldspar and montmorillonite in zeolite powder and SiO2 in the sand were decomposed by OH− and combined with other elements to generate various silicate gels and A-type potassium zeolite crystals inside the concrete. Microscopic examination showed that the gels and crystals intertwined to fill the pores, decreasing (increasing) the percentage of large (small) pores, thus optimising the pore structure. This substantially improved the mechanical properties of ASC. Freeze–thaw salt-intrusion tests showed that the extent of mass loss, degree of damage and loss of compressive strength of AAZC-4 were similar to those of ordinary concrete but were reduced by 36.8%, 19% and 52.1%, respectively, compared with those of ASC. Therefore, AAZC-4 has a sustainable working performance in chloride-ion permeable environments in cold and arid areas. [ABSTRACT FROM AUTHOR]

The application of recycled coarse aggregate (RA) in structural concrete can save non-renewable resources and reduce land occupation. Developing comprehensive knowledge of chloride penetration and service life modeling of recycled coarse aggregate concrete (RAC) is a prerequisite for practice. However, compared with the natural aggregate concrete (NAC), the inferior durability performance, especially chloride penetration resistance, of RAC hinders its application in structural concrete. Therefore, many RAC performance enhancement methods have been proposed. This paper presents a holistic review focused on the chloride penetration of RAC with/without enhancement methods and service life prediction. The current RAC performance enhancement methods are introduced. The improvement effect of the corresponding enhancement methods on the chloride penetration resistance of RAC are discussed and analyzed in turn. Based on the reviewed data on the chloride diffusion coefficient, the modification efficiencies of assorted enhancement methods are summarized. With the hope of promoting RAC application in structural concrete, the current literature on chloride-ingress-based service life prediction for RAC is also overviewed. In addition, the typical influencing factors on chloride transport properties are also discussed, i.e., RA quality. It can be concluded that enhancement techniques can effectively improve the chloride penetration resistance of RAC. The old mortar enhancement or removal methods can improve the chloride penetration resistance by 15–30%, depending on the specific treatment measures. The modification efficiency of the modifier material depends on the specific type and content of the incorporated substance, which ranges from approximately 5% to 95%. The estimated service life of RAC structures decreases with the increasing RA replacement ratio. Finally, concluding remarks are provided concerning future research on the chloride transport behavior of RAC. [ABSTRACT FROM AUTHOR]

The effective use of waste materials is one of the key drivers in ensuring sustainability within the construction industry. This paper investigates the viability and efficacy of sustainably incorporating a polylactic acid-type plastic (WP) as a 10 mm natural coarse aggregate (NA) replacement in geopolymer concrete. Two types of concrete (ordinary Portland cement—OPC and geopolymer) were produced for completeness using a concrete formulation ratio of 1:2:3. The ordinary concrete binder control was prepared using 100% OPC at a water/binder ratio of 0.55, while the geopolymer concrete control used an optimum alkaline activator/precursor—A/P ratio (0.5) and sodium silicate to sodium hydroxide—SS/SH volume ratio (1.2/0.8). Using the same binder quantity as the control, four concrete batches were developed by replacing 10 mm NA with WP at 30 and 70 wt% for ordinary and geopolymer concrete. The mechanical performance of the developed concrete was assessed according to their appropriate standards, while a microstructural investigation was employed after 28 days of curing to identify any morphological changes and hydrated phases. The results illustrate the viability of incorporating WP in geopolymer concrete production at up to 70 wt% replacement despite some negative impacts on concrete performance. From a mechanical perspective, geopolymer concrete indicated a 46.7–58.3% strength development superiority over ordinary concrete with or without WP. The sample composition and texture quantified using automated scanning electron microscopy indicated that adding WP reduced the presence of pores within the microstructure of both concrete types. However, this was detrimental to the ordinary concrete due to the low interfacial zone (ITZ) between calcium silicate hydrate (CSH) gel and WP, resulting in the formation of cracks. [ABSTRACT FROM AUTHOR]

In order to improve the mechanical properties and durability of lightweight aggregate concrete in extreme environments, this study utilized Inner Mongolia pumice as the coarse aggregate to formulate pumice lightweight aggregate concrete (P-LWAC) with a silica powder content of 0%, 2%, 4%, 6%, 8%, and 10%. Under sulfate dry–wet cycling conditions, this study mainly conducted a mass loss rate test, compressive strength test, NMR test, and SEM test to investigate the improvement effect of silica powder content on the corrosion resistance performance of P-LWAC. In addition, using grey prediction theory, the relationship between pore characteristic parameters and compressive strength was elucidated, and a grey prediction model GM (1,3) was established to predict the compressive strength of P-LWAC after cycling. Research indicates that under sulfate corrosion conditions, as the cycle times and silica powder content increased, the corrosion resistance of P-LWAC showed a trend of first increasing and then decreasing. At 60 cycles, P-LWAC with a content of 6% exhibited the lowest mass loss rate and the highest relative dynamic elastic modulus, compressive strength, and corrosion resistance coefficient. From the perspective of data distribution, various durability indicators showed a clear mirror symmetry towards both sides with a silica powder content of 6% as the symmetrical center. The addition of silica fume reduced the porosity and permeability of P-LWAC, enhanced the saturation degree of bound fluid, and facilitated internal structural development from harmful pores towards less harmful and harmless pores, a feature most prominent at the 6% silica fume mixing ratio. In addition, a bound fluid saturation and pore size of 0.02~0.05 μm/% exerted the most significant influence on the compressive strength of P-LWAC subjected to 90 dry–wet cycles. Based on these two factors, grey prediction model GM (1,3) was established. This model can accurately evaluate the durability of P-LWAC, improving the efficiency of curing decision-making and construction of concrete materials. [ABSTRACT FROM AUTHOR]

Polycarboxylic superplasticizers (PCEs) exhibit numerous advantages as concrete additives, effectively improving the stability and strength of concrete. However, competitive adsorption of PCEs occurs in the presence of clay, which may affect the cement dispersion and water-reducing performance. Extensive research has been conducted on the physical and mechanical properties of PCEs; however, the effect of the diverse structures of PCEs on the competitive adsorption on clay and cement hydration products has been rarely studied. This study employs Ca-montmorillonite (CaMMT) as a clay representative, by constructing adsorption models of PCEs on CaMMT and cement hydration products. A comparison of the adsorption energies considering different side-chain lengths of PCEs is included. Typically, the adsorption energy on CaMMT is lower than that on hydration products, leading PCEs to preferentially adsorb on the clay, thereby reducing its effective dosage in the cement particles. The challenge of PCE adsorption on CaMMT increases with the polymerization degree, and methylallyl polyoxyethylene ether (HPEG) exhibits lower adsorption energies on CaMMT. The density of states (DOS) analysis indicated the highest peak values of allyl polyethylene ether (APEG) as well as the peak area at n (polymerization degree) = 1. The total number of transferred electrons for APEG was 0.648, surpassing those of other PCEs. The interaction mechanism of PCEs with clay and hydration products is further elucidated through electronic gain/loss analysis, also providing a basis for the theoretical analysis on how to reduce the adsorption of PCEs on clay and the structural design of mud-resistant PCEs. [ABSTRACT FROM AUTHOR]

Manganese slag (MS) is a kind of chemical waste, which may pollute the environment if conventional handling methods (stacking and landfill) are applied. Ultra-high-performance concrete (UHPC)—with considerably high compactness and strength—can be used not only as a special concrete material, but also to solidify the toxic substances in solid waste. This study proposes the addition of MS to UHPC, where the mass ratio of MS varies from 0% to 40% in the total mass of MS and silica fume. The effects of MS on the fluidity, plastic viscosity, and yield shear stress are investigated, and the flexural strength, compressive strength, and dry shrinkage rate of UHPC with MS are measured. X-ray diffraction (XRD) spectrum and energy spectrum analysis (EDS) diagrams are obtained to analyze the performance mechanism of the UHPC. A rheological study confirms that the slump flow increases with the increasing rate of 0–14.3%, while the yield shear stress and plastic viscosity decrease with the rates of 0–29.6% and 0–22.2%, respectively. The initial setting time increases with the mass ratio of MS by 0–14.3%, and MS has a positive effect on the flexural and compressive strengths of UHPC. In the early curing stage (less than 14 days), the increasing rate in the specimens increases with the curing age; meanwhile, when the curing age reaches 14 days or higher, the increasing rate decreases with increasing curing age. The compactness of UHPC is increased by adding MS. Furthermore, MS can increase the elements of Al and decrease crystals of Ca(OH)2 and calcium silicate hydrate in UHPC. [ABSTRACT FROM AUTHOR]

Permeable concrete is an innovative type of concrete that provides a sustainable solution for stormwater management by allowing water to seep through and be filtered naturally. This study focuses on the preparation and performance investigation of an epoxy resin-based permeable concrete containing ceramsite. In this study, ceramsite, a lightweight aggregate, is used as a substitute for conventional aggregates in the concrete mixture. The epoxy resin is then added to improve the strength and durability of the concrete. A series of tests, including compressive strength, water permeability, and freeze-thaw resistance tests, are conducted to evaluate the performance of the epoxy resin-based permeable concrete. The results show that with an increasing epoxy resin binder–aggregate ratio, the compressive strength of the epoxy resin-based permeable concrete significantly increases while the permeability coefficient decreases. Different types of aggregates have varying effects on the compressive strength and permeability coefficient of epoxy resin-based permeable concrete, with high-strength clay ceramsite providing the highest compressive strength and lightweight ceramsite having the highest permeability coefficient. In addition, the discrete element simulation method effectively and feasibly determines the ultimate load and accurately simulates the compressive strength of the permeable cement-based mixture, consistent with the measured compressive strength. A quadratic polynomial regression analysis yielded an R2 value of around 0.93, showing a strong relationship between durability and freeze-thaw cycles. The findings contribute to the development of sustainable construction materials for stormwater management and offer potential applications in various infrastructure projects. [ABSTRACT FROM AUTHOR]

The concrete of the main structure of subway stations is highly constrained, so the temperature effect and shrinkage effect generated during the construction process often cause large restraint stress, thus causing the problem of structural cracking. Therefore, low-heat-of-hydration cements are usually used in such construction work to reduce the temperature during the aging of concrete. Therefore, based on the hydration heat release subprogram of concrete, an effective numerical simulation was carried out, and compared with the semi-adiabatic temperature rise test, a method of numerical calculation and parameter fitting to solve the influence coefficient of the hydration heat model was proposed, and the sensitivity of the hydration heat release model and the influence coefficient for several concrete mixtures with additives was studied. The main conclusions are as follows: (1) Combined with the measured temperature curves of several types of mineral-admixed concrete, the composite exponential exothermic model of several types of mineral-admixed concrete can be obtained by adjusting the parameter fitting to solve the influence coefficient of the exothermic hydration model proposed in this paper. (2) One can adjust the influencing coefficient a to control the maximum temperature of concrete. Similarly, the temperature curve of concrete can be adjusted by modifying the influencing coefficient b. [ABSTRACT FROM AUTHOR]

Tumushuke, a significant node of "the China–Pakistan Economic Corridor" and "the Silk Road Economic Belt", is strategically located in the southern region of Xinjiang. Due to the widespread distribution of its salty soils, concrete construction safety is significantly compromised. The construction of this project used sulfate-resistant cement, which was costly to construct. Six groups with varying sulfate immersion concentrations were set up to perform sulfate erosion tests and sulfate freeze–thaw coupling tests, respectively, based on the survey of the distribution of sulfate concentration in the area. The Tumushuke area's concrete erosion kinds were classified using a microanalysis of the degraded concrete. The findings indicate that the concrete primarily exhibits gypsum-type erosion when the sulfate concentration is greater than 20,000 mg/kg, ettringite–gypsum-type erosion when the sulfate concentration is between 15,000 and 20,000 mg/kg, and ettringite-gypsum-type erosion when the sulfate concentration is less than 15,000 mg/kg. The erosion product, carbon–sulfur silica-calcite, also occurs under sulfate freeze–thaw coupling. In the Tumushuke area, ettringite-type erosion damage is primarily found in low-sulfate areas in the southwest and a small portion of the northeast. In contrast, higher-sulfate areas in the central northward area are primarily affected by ettringite–gypsum and gypsum-type erosion damage. The results of this study can provide a basis for adopting different anti-sulfate erosion measures for engineering construction in different regions. [ABSTRACT FROM AUTHOR]

Basaltic rocks are the main source of local crushed rock aggregate for concrete in their region. Basaltic rocks are also potential rocks for alkali–silica reaction (ASR). ASR is a complex mechanism that deteriorates concrete via creating volumetric expansion over time between the reactive silica in the aggregate and the alkali components in Portland cement. However, due to the multi-scale nature of this long-term phenomenon, understanding its mechanism in concrete structures remains difficult to assess. In this study, the morphology and analytical composition of three groups of concrete prepared with basalt aggregate, basalt aggregate with 20% fly ash substitution of cement, and limestone aggregate were analyzed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectrometry (EDX); it was characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and differential thermal analysis (DTA) and compared with the ASR structure. The (Na + K)/Si and Ca/Si ratios in SEM/EDX analysis and the water peaks in FT-IR and TGA analyses will help to determine the footprint of ASR. [ABSTRACT FROM AUTHOR]

The subject of this research is sustainable construction and energy saving, which is most reflected in the technological aspects of building construction. This article focuses on single-family buildings, and the subject of this research is hollow blocks (blocks) created as a result of hydrothermal treatment, in this case, autoclaved aerated concrete (AAC) and autoclaved cellular concrete (ACC), both traditional and modified plastics (HIPS). There are two types of materials resulting from hydrothermal treatment: autoclaved sand-lime bricks and autoclaved concrete. Both in the case of ACC and silicates bricks, the basic substrates used during their production are lime, sand and water (cement is also added to cellular concrete). This article presents the methodology of testing the porous structure of autoclaved materials with the use of computed tomography. Aerated concrete (light autoclaved concrete) has a compressive strength of 2–6 MPa. The tests included aerated concrete modified with high-impact polystyrene, commonly known as HIPS. HIPS high-impact polystyrene is a thermoplastic polymer that is obtained by block suspension polymerization of styrene with the addition of synthetic rubber. As a result of polymerization, small particles of polybutadiene remain in the polystyrene male, changing its physical and mechanical properties. The results from the content of air voids in the autoclaved concrete sample were, on average, 52.53%. [ABSTRACT FROM AUTHOR]

In recent years, the increased use of heavy commercial vehicles with higher axle weights has required the development of innovative technologies to improve the mechanical properties of asphalt concrete conglomerates, such as fatigue resistance and rutting. This study offers a comprehensive comparative analysis of different types of asphalt concrete tested in four trial sections (S1, S2, S3, S4) of the SP3 Ardeatina rural road in Rome, under actual traffic and operational conditions. More precisely, the pavement technologies applied include modified asphalt concrete with graphene and recycled hard plastics for S1, asphalt concrete modified with styrene–butadiene–styrene (SBS) for S2, asphalt concrete with a standard polymeric compound for S3, and traditional asphalt concrete for S4. The evaluation approach involved visual inspections in order to calculate the pavement condition index (PCI) and falling weight deflectometer (FWD) tests. In addition, back-calculation analyses were performed using ELMOD software to assess the mechanical properties. The laboratory tests revealed superior properties of M1 in terms of its resistance to permanent deformations (+13%, +15%, and +19.5% compared to M2, M3, and M4, respectively) and stiffness (10,758 MPa for M1 vs. 9259 MPa, 7643 MPa, and 7289 MPa for M2, M3, and M4, respectively). These findings were further corroborated by the PCI values (PCIS1 = 65; PCIS2 = 17; PCIS3 = 28; PCIS4 = 29) as well as the FWD test results after 5 years of investigation, which suggests greater durability and resistance than the other sections. [ABSTRACT FROM AUTHOR]

In this paper, firstly, the effects of graphene oxide on the mechanical properties of concrete were investigated. Secondly, the degradation and mechanism of the mechanical properties of graphene oxide concrete (GOC) under sulfate attack and a freeze–thaw environment were investigated. In addition, the dynamic modulus of elasticity (MOEdy) and uniaxial compressive strength (UCS) of the GOC were measured under different environmental conditions. According to the test results, the incorporation of graphene oxide in appropriate admixtures could improve the mechanical properties of concrete in these two working environments. It is worth noting that this effect is most pronounced when 0.05 wt% graphene oxide is incorporated. In the sulfate attack environment, the MOEdy and UTS of the GOC0.05% specimen at 120 cycles decreased by 22.28% and 24.23%, respectively, compared with the normal concrete specimens. In the freeze–thaw environment, the MOEdy and UTS of the GOC0.05% specimen at 90 cycles decreased by 13.96% and 7.58%, respectively, compared with the normal concrete specimens. The scanning electron microscope (SEM) analysis showed that graphene oxide could adjust the aggregation state of cement hydration products and its own reaction with some cement hydration crystals to form strong covalent bonds, thereby improving and enhancing the microstructure density. [ABSTRACT FROM AUTHOR]

The goal of this paper is to investigate the impact of nano-materials on the mechanical and electrochemical properties of self-cleaning concrete. Nano-titanium dioxide and nano-zinc oxide were used as additives for this purpose. Additionally, a comparative study on the effect of using these materials on the self-cleaning concrete's characteristics was conducted. The dosages of nano-titanium dioxide (nps-TiO2) and nano-zinc oxide (nps-ZnO) used were 0, 0.5, 1, 1.5, 2, and 2.5% and 0, 1, 2, and 3% of the weight of the cement, respectively. The results showed that the optimum compressive strength and the lowest corrosion rate were fulfilled at 2.5% of nps-TiO2 and 1% of nps-ZnO, and using 2.5% of nps-TiO2 achieved the highest improvement in the corrosion rate. However, 1% for nps-TiO2 mixtures and 1% for nps-ZnO mixtures were the best ratios for flexural strength. On the other hand, for the corrosion rate, the samples were tested at 2 and 6 months. When nps-TiO2 and nps-ZnO samples were compared to the control sample, 2.5% and 1% of nps-TiO2 and nps-ZnO, respectively, showed the largest improvement in resistance to corrosion. Also, the self-cleaning property of the samples containing nano-materials (nps-TiO2 and nps-ZnO) was tested. As the results illustrated, the self-cleaning property of the samples was increased over time due to photocatalytic degradation. Furthermore, the results of the photocatalytic tests showed that nps-TiO2 samples outperformed nps-ZnO samples overall. [ABSTRACT FROM AUTHOR]

This paper presents experimental results on the influence of concrete composition factors on the criterion characterizing the ratio between the compressive strength of activated low-cement concrete and clinker consumption. The investigation was carried out using mathematical planning of the experiments. Experimental and statistical models describing the influence of the fly ash, activating additive (microsilica), consumption of cement and aggregates, as well as the superplasticizer on the strength of low-cement concrete under normal hardening conditions and after steaming were obtained. The values of the clinker efficiency criterion and the mineral additive cementing efficiency coefficient were calculated, and models of these parameters were obtained for the investigated concrete compositions. It was shown that the activating effect of microsilica yields an increase in ash cementing efficiency and clinker efficiency criterion in concrete. Using the obtained models, an example for calculating the ash cementing efficiency coefficient is given. [ABSTRACT FROM AUTHOR]

Concrete is vital for the development of modern buildings. However, they suffer from the high viscosity problem in their application process due to the use of a low water–cement ratio in order to maintain their high strength. Developing PCEs with the presence of ester functional groups in their molecular structure is one of the most effective measures to improve the flowability of concrete. Here, three PCEs with different alkyl densities of acrylic acid ester: PCE-M, PCE-E, and PCE-B were designed to explore their viscosity-reducing effect on the performance of cement and concrete. The structures of the three PCEs were characterized via Fourier transform infrared (FTIR) spectra, proton nuclear magnetic resonance (1H NMR), and gel permeation chromatography (GPC). Their properties were also determined via zeta potential, surface tension, and rheological experiments. It was found that PCE-M had the best performance, with the lowest surface tension, highest zeta potential, and therefore highest charge density on the cement particles, lowest viscosity, and highest flowability of cement paste, and exhibited the best performance of concrete in terms of workability. The best performance of PCE-M in reducing the viscosity of cement and concrete can be ascribed to the smallest amount of water-repellent alkyl groups, enhancing the electrostatic repulsion and reducing the viscosity, thereby boosting the dispersion and stabilization of cement pastes and concrete. This study shed lights on designing other PCEs with high viscosity-reducing effects via an ester group control. [ABSTRACT FROM AUTHOR]

The incorporation of polycarboxylate ether superplasticizer (PCE)-type polymers and silica fume (SF) in high-performance concretes (HPC) leads to remarkable rheological and mechanical improvements. In the fresh state, PCEs are adsorbed on cement particles and dispersants, promoting the workability of the concrete. Silica fume enables very well-compacted concrete to be obtained, which is characterized by high mechanical parameters in its hardened state. Some PCEs are incompatible with silica fume, which can result in slump loss and poor rheological behavior. The main objective of this research is to study the influence of three types of PCEs, which all have different molecular architectures, on the rheological and mechanical behavior of high-performance concretes containing 10% SF as a partial replacement of cement. The results show that the carboxylic density of PCE has an influence on its compatibility with SF. [ABSTRACT FROM AUTHOR]

Durable concrete significantly reduces the spalling caused by chemical damage. The objective of current research is to substitute cement with supplementary such as fly ash (FA), ground granulated blast furnace slag (GGBS), and alccofine (AF). Additionally, the impact of nano-silica (NS) and silica fumes (SF) on the GPC durability when cured at various temperatures has been attempted. In order to perform this, GPC samples were produced by combining NS and SF at proportions of 0.5% NS + 5% SF, 1% NS + 10% SF, and 1.5% NS + 15% SF, and then cured at temperatures of 27 °C, 60 °C, 90 °C, and 120 °C, respectively. In this research, all concrete specimens were continuously immersed for twelve weeks under four different chemicals, i.e., HCl (2%), H2SO4 (2%), NaCl (6%), and Na2SO4 (6%). The influence of chemical attack on the qualities of concrete was examined by evaluating the water absorption, sorptivity, loss of mass, and loss of GPC strength. The durability aspect is also studied by visual appearance and mass loss under harmful chemical attack. The combination of GPC with integrated NS and SF affords great resistance against chemical attacks. The percentages of these two components are 1.5% and 15%. For GPC specimens, when cured at 90 °C, the resultant strength is found at its maximum. [ABSTRACT FROM AUTHOR]

This article demonstrates the possibility of producing hybrid cementitious materials (pastes, mortars, concretes, and precast elements) based on fly ash (FA) and construction and demolition wastes (CDW) using alkaline activation technology. Sodium sulfate was used as an activator and fine and coarse aggregates were obtained from CDW residues. An addition of Portland cement (OPC) (10 to 30%) allowed for improvement in the mechanical behavior of the hybrid cements and them to be cured at room temperature (25 °C). The FA and CDW cementitious materials obtained compressive strengths of 37 MPa and 32 MPa, respectively. The compressive strength of FA and CDW alkali-activated concretes at 28 days of curing was 22 MPa and 18 MPa, respectively, which identifies them as structural concretes according to NSR-10 title C in Colombia. The potential use of these concretes was validated by obtaining and classifying precast materials. [ABSTRACT FROM AUTHOR]

Fracture behavior is one of the key properties to study concrete cracking under sodium chloride attack exposed to the freeze–thaw cycles environment, which is frequently neglected. In this paper, 24 single edge notch beam specimens and 24 cubes were poured. The corresponding freeze–thaw cycles test in sodium chloride solution, standard cube compressive strength of concrete test, and three-point-bending tests were carried out. The research revealed that the fracture toughness, fracture energy, relative dynamic modulus of elasticity, and standard cube compressive strength were decreased by increasing freeze–thaw cycles under sodium chloride attack, and the damage degree of concrete caused by sodium chloride solution was deeper than that of pure water. In particular, there existed good linear correlation between the fracture behavior and imposed freeze–thaw damage for various solution. Accordingly, a more reliable damage model using fracture control parameters as damage factors was proposed. [ABSTRACT FROM AUTHOR]

Recent years have witnessed a growing global interest in 3D concrete printing technology due to its economic and scientific advantages. The application of foamed concrete, renowned for its exceptional thermal and acoustic insulation properties, not only holds economic attractiveness but also aligns seamlessly with the principles of sustainable development. This study explores various solutions related to 3D printing technology in construction, discussing the design, production, and properties of foamed concrete mixtures. The integration of 3D printing and the potential for automating the entire process offers opportunities to boost productivity and reduce construction costs. Furthermore, the utilization of foamed concrete with its commendable insulation properties will enable a reduction in the usage of materials other than concrete (e.g., mineral wool, facade mesh, and polystyrene), significantly facilitating the recycling process during building demolition. This, in turn, will lead to the preservation of nonrenewable natural resources and a decrease in CO2 emissions. Despite the promising results, there have been limited studies focusing on 3D printing with foamed materials, whereas a survey of the existing body of literature indicates a notable absence of endeavors pertaining to the utilization of aerated concrete within the realm of 3D printing, especially geopolymer composites (GP) and hybrid geopolymer composites (HGP). The outcomes delineated in the ensuing discourse are demonstrative for conventionally used materials rather than the additive manufacturing variant. Hence, this work aims to systematically review existing practices and techniques related to producing foamed concrete with 3D printing technology. This analysis also contributes to the establishment of a foundational framework and furnishes a preliminary basis upon which future endeavors aimed at the 3D printing of aerated concrete can be embarked. The findings from the literature analysis justify the desirability of continuing research on this topic, particularly when considering the potential for large-scale industrial implementation. This article provides a comprehensive state of the knowledge on the development of 3D printing techniques for foamed concrete mixtures. By consolidating and analyzing findings from different studies, this article offers insights into the advancements, challenges, and potential applications of foamed concrete in additive manufacturing processes. This, in turn, contributes to the overall understanding and advancement of 3D printing technologies using foamed concrete as a versatile and sustainable construction material. The encouraging results obtained from the analysis further underscore the need for the continued exploration of 3D printing, especially with an eye towards its industrial-scale implementation. [ABSTRACT FROM AUTHOR]

Fiber-reinforced nano-silica concrete (FrRNSC) was applied to a concrete sculpture to address the issue of brittle fracture, and the primary objective of this study was to explore the potential of hybridizing the Grey Wolf Optimizer (GWO) with four robust and intelligent ensemble learning techniques, namely XGBoost, LightGBM, AdaBoost, and CatBoost, to anticipate the compressive strength of fiber-reinforced nano-silica concrete (FrRNSC) for sculptural elements. The optimization of hyperparameters for these techniques was performed using the GWO metaheuristic algorithm, enhancing accuracy through the creation of four hybrid ensemble learning models: GWO-XGBoost, GWO-LightGBM, GWO-AdaBoost, and GWO-CatBoost. A comparative analysis was conducted between the results obtained from these hybrid models and their conventional counterparts. The evaluation of these models is based on five key indices: R2, RMSE, VAF, MAE, and bias, addressing an objective assessment of the predictive models' performance and capabilities. The outcomes reveal that GWO-XGBoost, exhibiting R2 values of (0.971 and 0.978) for the train and test stages, respectively, emerges as the best predictive model for estimating the compressive strength of fiber-reinforced nano-silica concrete (FrRNSC) compared to other models. Consequently, the proposed GWO-XGBoost algorithm proves to be an efficient tool for anticipating CSFrRNSC. [ABSTRACT FROM AUTHOR]

The replacement of virgin aggregate with recycled concrete aggregate (RCA) in concrete mixtures offers an eco-strategy to mitigate the environmental limitations linked with traditional recycling techniques of RCA. However, the inferior properties of RCA, in contrast to virgin aggregate, present an obstacle to efficiently proceeding with this approach. Therefore, the aim of this study is to enhance the characteristics of concrete that contains RCA using nano-ZnO particles. Virgin aggregate was replaced with RCA in 30 wt.% and 50 wt.% ratios, followed by the addition of 0.5 wt.% nano-ZnO. The performance of concrete mixtures was evaluated in terms of their physical, mechanical, and durability properties. The addition of nano-ZnO particles to concrete with RCA resulted in refining its pore structure and reducing its water absorption, where the impermeability of concrete with 30 wt.% and 50 wt.% treated RCA decreased by 14.5% and 18%, respectively. Moreover, nano-ZnO treatment increased the compressive strength of mixtures with 30 wt.% and 50 wt.% RCA by 2.8% and 4%, respectively. All mixtures underwent a reduction in their 28-day compressive strength after exposure to a 5% sulphuric acid solution, where concrete with 30 wt.% and 50 wt.% RCA showed 20.2% and 22.8% strength loss, respectively. However, there was a 17.6% and 19.6% drop in the compressive strength of concrete with 30 wt.% and 50 wt.% RCA and treated with nano-ZnO. [ABSTRACT FROM AUTHOR]

Recycled coarse aggregate is processed through the second crushing, which causes some internal damage, resulting in its physical indicators being far worse than natural coarse aggregate; its durability is relatively poor, and in the northern region, the soil contains a large number of acidic salt ions from the erosion of concrete, resulting in a decline in its durability. In this test, concrete was made from the single and composite immersion of recycled coarse aggregate using 5% water glass and 8% silane solution and subjected to a rapid freeze–thaw test in water, 3.5% NaCl solution, and 5% Na2SO4 solution, followed by a capillary water absorption test. The study was conducted to test the durability of recycled concrete, establish the initial capillary water absorption prediction model under freeze–thaw in different media, and analyze the internal structure of the RAC group after freeze–thaw using SEM. The test results showed that the composite-modified water absorption decreased the most, which can effectively improve the durability of recycled concrete, and the chloride salt caused the greatest erosion of recycled concrete and had the least clear water. The predictive model has high accuracy and can be used as a reference for capillary water absorption experiments on recycled concrete. [ABSTRACT FROM AUTHOR]

In order to study the long-term bearing capacity of concrete pile composite foundation in the Salt Lake area, based on the Tehran Isfahan high-speed railway project in Iran, the full (semi) immersion drying test and rapid freeze-thaw test was carried out, and the specimens were scanned by electron microscope. Numerical calculations were used to study the effects of different pile strengths and design parameters on the long-term bearing capacity of the composite foundation. The main conclusions were as follows: The concrete specimens in the adsorption zone deteriorated earlier and faster. In the rapid freeze-thaw tests, the strength attenuation of high-strength (C40, C50) specimens was smaller than that of low-strength specimens (C20). Within 20 years after construction, the additional settlement of low-strength (C20) piles was 12.21 mm, while high-strength concrete was less affected by deterioration. With pile spacing ranging from 1.8 m to 4.5 m, the maximum increase in additional settlement under the C20 condition was about 20 mm. The pile-soil stress ratio under the three conditions increased by 2.42, 6.59, and 8.63. As the pile length and diameter increased, the peak stress of the pile body moved towards the pile end, and the changes in the pile-soil stress ratio under the three conditions were similar. [ABSTRACT FROM AUTHOR]

In the context of Industry 4.0, construction processes are shifting towards automation by implementing additive manufacturing (AM) of concrete structures, also referred to as concrete printing. Adapting concrete as a printing material entails complex material–process interactions between concrete and manufacturing processes that require specialized data modeling. However, data modeling for the AM of concrete structures has not kept up with concrete printing research and development. Aiming to enhance data modeling for the AM of concrete structures, this paper proposes a semantic modeling approach, referred to as "printing information modeling" (PIM). The PIM approach defines input parameters and material–process interaction in a generic printing information model for designing and planning concrete printing projects. Exchange requirements for concrete printing are identified and evaluated, serving as the basis for the printing information model. The printing information model, as a semantic (or meta) model, is conceptualized using object-oriented modeling concepts, formalized as an ontology, verified as an instantiable semantic model, and validated with a software tool developed as a plug-in for BIM platforms. As a result, a printing information model is developed to serve as a generally valid semantic model for the AM of concrete structures and has the potential to improve data modeling concepts currently deployed for concrete printing. [ABSTRACT FROM AUTHOR]

This paper presents an investigation of the tensile properties of two composites made from recycled polyethylene tetraphthalate, cement–concrete mix and standard polymer-based adhesive mixes, used in the construction industry. To describe tensile behavior, experimental measurements of each component of the resulting composite materials were processed in detail. It presents the possibilities of modifying materials suitable for building structures and at the same time provides an opportunity to get rid of polyethylene tetraphthalate (PET), which has already been recycled several times. Because the resulting composite contains a majority of the composite composition on a fragile basis, its use in practice depends on its simple thrust properties. In this paper, a study of the most important mechanical properties of a previously unused composite is presented. These properties were obtained experimentally using an innovative tensile test method. [ABSTRACT FROM AUTHOR]

The wide distribution of alpine saline areas in China is faced with two major problems, which are salt intrusion and freeze–thaw. In total, 216 specimens were prepared with 6 kinds of concrete mix proportions in this paper. The effects of the single and compound incorporation of metakaolin (MK) and polypropylene fiber (PPF) of different amounts on the mechanical properties and microstructure properties of concrete were investigated under the dual action of multi-salt (NaCl, MgCl2, Na2SO4, and NaHCO3) soaking and freeze–thaw. Potable water and freeze–thaw concrete were adopted as the control group. Changes in the appearance morphology, mass loss, relative dynamic elastic modulus, and compressive strength of the concrete were tested, and the microstructure of the concrete was analyzed by scanning electron microscopy (SEM). The results showed that an admixture of both MK and PPF in the potable water and freeze–thaw cycle test can improve the mechanical properties and frost resistance of concrete. The admixture of PPF can effectively improve the mechanical properties and frost resistance of concrete. However, the admixture of MK failed to improve the mechanical properties and frost resistance of concrete during multi-salt soaking and freeze–thaw. The frost resistance of concrete under multi-salt soaking and freeze–thaw was optimally improved with 10% MK and 0.6 kg/m3 PPF. Its microstructure shows that PPF can effectively inhibit crack propagation and reduce the deterioration of concrete under multi-salt soaking and freeze–thaw. [ABSTRACT FROM AUTHOR]

Fine dust, recently classified as a carcinogen, has raised concerns about the health effects of air pollution. Vehicle emissions, particularly nitrogen oxide (NOx), contribute to ultrafine dust formation as a fine dust precursor. A photocatalyst, such as titanium dioxide (TiO2), is a material that causes a catalytic reaction when exposed to light, has exceptional characteristics such as decomposition of pollutants, and can be used permanently. This study aimed to investigate NOx reduction performance by developing ecofriendly permeable concrete with photocatalytic treatment to reduce fine dust generated from road mobile pollution sources. Permeable concrete specimens containing an activated loess and zeolite admixture were prepared and subjected to mechanical and durability tests. All specimens, including the control (CTRL) and admixture, met quality standard SPS-F-KSPIC-001-2006 for road pavement. Slip resistance and permeability coefficient also satisfied the standards, while freeze–thaw evaluation criteria were met only by CTRL and A1Z1 specimens. NOx reduction performance of the permeable concrete treated with TiO2 photocatalyst was assessed using ISO standard and tank chambers. NOx reduction efficiency of up to 77.5% was confirmed in the permeable concrete specimen with TiO2 content of 7.5%. Nitrate concentration measurements indirectly confirmed photolysis of nitrogen oxide. Incorporating TiO2 in construction materials such as roads and sidewalks can improve the atmospheric environment for pedestrians near roads by reducing NOx levels through photocatalysis. [ABSTRACT FROM AUTHOR]

The durability of concrete requires a dense microstructure which can be achieved by using self-compacting concrete (SCC). Both calcined clay (CC) and rice husk ash (RHA) are promising supplementary cementitious materials (SCMs) that can partially replace cement, but their use in SCC is critical due to their higher water demand (WD) and specific surface area (SSA) compared to cement. The effect of partial substitution of cement at 20 vol-% with binary and ternary blends of CC and RHA on flowability retention and durability of SCC was investigated. The empirical method of SCC design was adopted considering the physical properties of both CC and RHA. The deformability of the SCC was evaluated using the slump flow and J-ring tests. The T500 time and the V-funnel test were used to assess the viscosity of the SCC. The flowability retention was monitored by the plunger method, and flow resistance was determined based on the rheological measurements of SCC. The evolution of the hydrate phases of the binder in SCC was determined by thermogravimetric analysis, while the durability was evaluated by a rapid chloride migration test. Cement partial replacement with 20 vol-% CC has no significant effect on fresh SCC, flowability retention, compressive strength and durability properties. On the other hand, 20 vol-% RHA requires a higher dosage of SP to achieve self-compactability and increase the viscosity of SCC. Its flowability retention is only up to 30 min after mixing and exhibited higher flow resistance. It consumes more calcium hydroxide (CH) and improves the compressive strength and chloride resistance of SCC. The ternary blending with CC and RHA yielded better fresh SCC properties compared to the binary blend with RHA, while an improved chloride penetration resistance could be achieved compared to the binary CC blend. [ABSTRACT FROM AUTHOR]

This paper discusses an innovative APS hollow block wall with a frame made of concrete modified with recycled materials. The technical data of the hollow block, the percentages of the recycled materials, including SBR rubber granules and PET flakes in the modified concrete, and the composition of the concrete modified with this mixture of recycled additives, are presented. To demonstrate the effectiveness of the solution in reducing mechanical vibrations, the effect of the interaction of different frequencies of the mechanical wave on reducing these vibrations was evaluated for APS blocks and Alpha comparison blocks. The test was carried out on a developed test stand dedicated to dynamic measurements for sixteen frequencies in the range from 8 to 5000 Hz, forcing a sinusoidal course of vibrations. The results are presented graphically and show that the new type of APS hollow block wall was much more effective in reducing mechanical vibrations. This efficiency was in the range from 10 to 51% for 12 out of the tested 16 frequencies. For the frequencies of 8, 16, 128, and 2000 Hz, the values were obtained with a difference of 3.58% in favor of the APS hollow block. In addition, the study of the damping effectiveness of the APS hollow blocks, in relation to the vibrations generated by an M-400 impact mill, showed that the APS block wall had a higher damping efficiency of 16.87% compared to the Alpha hollow block for the signal reading on the floor next to the mill, and 18.68% for the signal reading on the mill body. The modified concrete used in the production of the APS hollow blocks enabled the effective use of two recycled materials, SBR rubber and polyethylene terephthalate, in the form of PET flakes. [ABSTRACT FROM AUTHOR]

This study investigates the possibility of utilising bottom slag (BS) waste from landfills, and a carbonation process advantageous for the use of artificial aggregates (AAs) in printed three-dimensional (3D) concrete composites. In general, the main idea of granulated aggregates is to reduce the amount of CO2 emissions of printed 3D concrete objects (wall). AAs are made from construction materials, both granulated and carbonated. Granules are made from a combination of binder (ordinary Portland cement (OPC), hydrated lime, burnt shale ash (BSA)) and waste material (BS). BS is a waste material left over after the municipal waste burning process in cogeneration power plants. Whole printed 3D concrete composite manufacturing consists of: granulating artificial aggregate, aggregate hardening and sieving (adaptive granulometer), carbonation of AA, mixing 3D concrete, and 3D printing. The granulating and printing processes were analysed for hardening processes, strength results, workability parameters, and physical and mechanical properties. Printings with no granules (reference 3D printed concrete) were compared to 3D printed concretes with 25% and 50% of their natural aggregate replaced with carbonated AA. The results showed that, theoretically, the carbonation process could help to react approximately 126 kg/m3 CO2 from 1 m3 of granules. [ABSTRACT FROM AUTHOR]

Methyl methacrylate (MMA) material is considered to be a suitable material for repairing concrete crack, provided that its large volume shrinkage during polymerization is resolved. This study was dedicated to investigating the effect of low shrinkage additives polyvinyl acetate and styrene (PVAc + styrene) on properties of the repair material and further proposes the shrinkage reduction mechanism based on the data of FTIR spectra, DSC testing and SEM micrographs. The results showed that PVAc + styrene delayed the gel point during the polymerization, and the formation of two-phase structure and micropores compensated for the volume shrinkage of the material. When the proportion of PVAc + styrene was 12%, the volume shrinkage could be as low as 4.78%, and the shrinkage stress was reduced by 87.4%. PVAc + styrene improved the bending strength and fracture toughness of most ratios investigated in this study. When 12% PVAc + styrene was added, the 28 d flexural strength and fracture toughness of MMA-based repair material were 28.04 MPa and 92.18%, respectively. After long-term curing, the repair material added with 12% PVAc + styrene showed a good adhesion to the substrate, with a bonding strength greater than 4.1 MPa and the fracture surface appearing at the substrate after the bonding experiment. This work contributes to the obtaining of a MMA-based repair material with low shrinkage, while its viscosity and other properties also can meet the requirements for repairing microcracks. [ABSTRACT FROM AUTHOR]

The search for new sources of high-quality non-crystalline silica as a construction material for high-performance concrete has attracted the interest of researchers for several decades. Numerous investigations have shown that highly reactive silica can be produced from rice husk, an agricultural waste that is abundantly available in the world. Among others, the production of rice husk ash (RHA) by chemical washing with hydrochloric acid prior to the controlled combustion process has been reported to provide higher reactivity because such a process removes alkali metal impurities from RHA and provides an amorphous structure with higher surface area. This paper presents an experimental work in which a highly reactive rice husk ash (TRHA) is prepared and evaluated as a replacement for Portland cement in high-performance concretes. The performance of RHA and TRHA was compared with that of conventional silica fume (SF). Experimental results showed that the increase in compressive strength of concrete with TRHA was clearly observed at all ages, generally higher than 20% of the strength obtained with the control concrete. The increase in flexural strength was even more significant, showing that concrete with RHA, TRHA and SF increased by 20%, 46%, and 36%, respectively. Some synergistic effect was observed when polyethylene–polypropylene fiber was used for concrete with TRHA and SF. The chloride ion penetration results also indicated that the use of TRHA had similar performance compared to that of SF. Based on the results of statistical analysis, the performance of TRHA is found to be identical to that of SF. The use of TRHA should be further promoted considering the economic and environmental impact that will be achieved by utilizing agricultural waste. [ABSTRACT FROM AUTHOR]

Microbial treatment of recycled concrete aggregate (RCA) may improve the quality of the aggregate, and enhance its use in the production of structural concrete and promote the recycling of concrete waste. The mortar phase of the RCA is responsible for the poor performance of the aggregate. Treating the old adhered mortar or removing it from the natural aggregate (NA) is an option to make RCA beneficial for the production of quality recycled aggregate concrete (RAC). Removing the adhered mortar from recycled concrete aggregate using silicate-solubilizing bacteria was investigated. The bacteria could synthesize the silicates in the calcium silicate hydrate phase of the cement paste leading to the breakdown of the old adhered mortar. Four SSB strains were tested for survivability and activity in an alkaline medium to simulate the concrete environment. The Serratia marcescens bacterial strain, which survived the environment, was inoculated into screw-cap glass vials containing recycled concrete aggregate fragments and glucose-enhanced nutrient broth and then incubated for 14 days. Partial removal of the old adhered mortar was observed based on the weight lost from the RCA. The S. marcescens bacterial strain could survive the alkaline concrete environment and solubilize the silicates present in cement paste resulting in the removal of the old adhered mortar. [ABSTRACT FROM AUTHOR]

Knowledge about air-incorporating additives in concrete can favor civil construction with structures that are lighter and more economical. This study investigated the production of concretes with the addition of 1 to 3% of air-entraining additive via the Micro-CT imaging technique. From the microtomography obtained, it was possible to obtain two-dimensional and three-dimensional images of the analyzed samples. The analysis of these images, using FEI Avizo 9.0 image processing software, allowed for obtaining the volumes of concrete, mortar, voids, and porosities of concrete mortars, in addition to the quantities, shapes, and dimensions of pores (voids) present in the samples. The air contents of the concrete with incorporated air were higher than the reference concrete, directly proportional to the additive contents used, and very close to the mixes with the same additive contents. Both the standard and modified mixes showed an increase in air content as the additive content increased. The specific mass of the concretes decreased as the additive content increased in the standard and modified concretes. As for consistency, the air-incorporated concretes showed greater slumps compared to the reference concrete and increased as the additive content increased, demonstrating the action of the air-incorporating additive in improving workability. [ABSTRACT FROM AUTHOR]

Reactive magnesia cement (RMC) has gained interest due to its lower production temperatures when compared to Portland cement. In this study, the performance of pozzolan-based RMC concrete samples against sulphate attack was examined. Cube samples, after being removed from their moulds, were stored in a CO2-rich environment to gain compressive strength. Information obtained from XRD showed the formation of Mg carbonates in different forms. The use of fly ash and slag in large volumes reduces the environmental impact of concrete, but the use of these components have been found to greatly affect the formation of Mg carbonates in RMC mixes. This is mainly due to their filler effects. The coexistence of Ca- and Mg-based products was found in the slag-RMC mixes. The concrete samples based on RMC underwent mass and strength losses when stored in a MgSO4 solution for up to 12 weeks. The removal of Mg from the microstructure of these samples was confirmed using SEM analysis. The use of the most widely used pozzolans at 50% by weight of the binder greatly affected the carbonation mechanism of the RMC mixes. This finding suggests that they should be limited in the design of Mg-based products that harden under CO2-rich conditions. [ABSTRACT FROM AUTHOR]

Managing disposable waste surgical face masks and plastic made from polyethylene (PE) resin is a real challenge. Thus, these are considered a great threat to the environment. Generally, surgical face masks are made of microplastic made of polypropylene materials. Both polypropylene and PE are not easily decomposable in the soil. Consequently, the presence of these waste materials can have detrimental effects on terrestrial and aquatic ecosystems, exacerbating the ongoing crisis faced by the animal kingdom and the broader biosphere. Hence, it is imperative to identify alternate and efficient methods for waste management. Given its significant economic importance, the construction industry holds a prominent position among many industries globally. Consequently, waste masks within the construction sector might assume a crucial role in mitigating plastic pollution. Concrete, one of the most widely used construction materials, is being adapted with various waste materials as the partial or complete substitutes for natural constituents, such as cement and aggregates. This study focused on using different percentages of used COVID-19 surgical masks in fiber form and PE as partial replacements of natural coarse aggregates in producing sustainable concrete. Mask fibers were used in concrete production at percentages of 0%, 0.5%, 1%, 1.5%, and 2% of the total volume of concrete. Similarly, PE aggregates replaced the coarse aggregates by volume at 0%, 5%, 10%, and 15% in concrete. The results showed that the strength of concrete reduced as the percentages of mask fiber and PE aggregates increased. However, the strength and crack-bridging capability of mask concrete are still acceptable for some structural and non-structural applications. The results obtained from this research could also help engineers to design sustainable concrete materials with mask fibers. [ABSTRACT FROM AUTHOR]

Geopolymer concrete is gaining recognition as an environmentally friendly alternative to traditional cement-based materials, offering potential solutions for reducing the carbon emissions of the construction industry. This study aims to develop GGBFS–FNS geopolymers utilising ferronickel slag (FNS) and ground-granulated blast-furnace slag (GGBFS). Ground FNS (GFNS) is a potential candidate for replacing fly ash in geopolymers. This research aims to develop for the first time a GGBFS–FNS alkali-activated concrete. Numerous trials were conducted including different GGBFS–FNS blend percentages, several chemical admixtures and varying activator concentrations to develop the optimal binder mix composition. The effects of different chemical admixtures on the properties of geopolymer pastes, mortars, and concretes were investigated. The study evaluated setting time, compressive strength, shrinkage, and physical and durability properties. The results indicate that conventional admixtures have limited impact on the setting time, while increasing the water/solid ratio and decreasing the GGBFS content could extend the initial and final setting times. The presence of FNS aggregate could improve the compressive strength of geopolymer mortars. The water absorber admixture was highly effective in reducing shrinkage and increasing chloride diffusion resistance. The geopolymer mix containing 50 wt.% GFNS and 50 wt.% GGBFS with the presence of the water absorber admixture presented high chloride diffusion resistance, non-reactivity to the alkali–silica reaction and high sulphate resistance. Overall, the GGBFS–FNS geopolymers exhibited promising potential for engineering applications as an environmentally friendly material, particularly in aggressive environments. [ABSTRACT FROM AUTHOR]

This study presents a comparison of the protective properties of three concretes of similar composition on the effect of chloride ions. To determine these properties, the values of the diffusion and migration coefficients of chloride ions in concrete were determined using both standard methods and the thermodynamic ion migration model. We tested a comprehensive method for checking the protective properties of concrete against chlorides. This method can not only be used in various concretes, even those with only small differences in composition, but also in concretes with various types of admixtures and additives, such as PVA fibers. The research was carried out to address the needs of a manufacturer of prefabricated concrete foundations. The aim was to find a cheap and effective method of sealing the concrete produced by the manufacturer in order to carry out projects in coastal areas. Earlier diffusion studies showed good performance when replacing ordinary CEM I cement with metallurgical cement. The corrosion rates of the reinforcing steel in these concretes were also compared using the following electrochemical methods: linear polarization and impedance spectroscopy. The porosities of these concretes, determined using X-ray computed tomography for pore-related characterization, were also compared. Changes in the phase composition of corrosion products occurring in the steel–concrete contact zone were compared using scanning electron microscopy with a micro-area chemical analysis capability, in addition to X-ray microdiffraction, to study the microstructure changes. Concrete with CEM III cement was the most resistant to chloride ingress and therefore provided the longest period of protection against chloride-initiated corrosion. The least resistant was concrete with CEM I, for which, after two 7-day cycles of chloride migration in the electric field, steel corrosion started. The additional use of a sealing admixture can cause a local increase in the volume of pores in the concrete, and at the same time, a local weakening of the concrete structure. Concrete with CEM I was characterized as having the highest porosity at 140.537 pores, whereas concrete with CEM III (characterized by lower porosity) had 123.015 pores. Concrete with sealing admixture, with the same open porosity, had the highest number of pores, at 174.880. According to the findings of this study, and using a computed tomography method, concrete with CEM III showed the most uniform distribution of pores of different volumes, and had the lowest total number of pores. [ABSTRACT FROM AUTHOR]

The concept of sustainable development provides for the search for environmentally friendly alternatives to traditional materials and technologies that would reduce the amount of CO2 emissions into the atmosphere, do not pollute the environment, and reduce energy costs and the cost of production processes. These technologies include the production of geopolymer concretes. The purpose of the study was a detailed in-depth analytical review of studies of the processes of structure formation and properties of geopolymer concretes in retrospect and the current state of the issue. Geopolymer concrete is a suitable, environmentally friendly and sustainable alternative to concrete based on ordinary Portland cement (OPC) with higher strength and deformation properties due to its more stable and denser aluminosilicate spatial microstructure. The properties and durability of geopolymer concretes depend on the composition of the mixture and the proportions of its components. A review of the mechanisms of structure formation, the main directions for the selection of compositions and processes of polymerization of geopolymer concretes has been made. The technologies of combined selection of the composition of geopolymer concrete, production of nanomodified geopolymer concrete, 3D printing of building structures from geopolymer concrete, and monitoring the state of structures using self-sensitive geopolymer concrete are considered. Geopolymer concrete with the optimal ratio of activator and binder has the best properties. Geopolymer concretes with partial replacement of OPC with aluminosilicate binder have a denser and more compact microstructure due to the formation of a large amount of calcium silicate hydrate, which provides improved strength, durability, less shrinkage, porosity and water absorption. An assessment of the potential reduction in greenhouse gas emissions from the production of geopolymer concrete compared to the production of OPC has been made. The potential of using geopolymer concretes in construction practice is assessed in detail. [ABSTRACT FROM AUTHOR]

The PN-EN 197-1:2012 standard allows the use of additives as the main component above 5.0% by mass, as well as as a secondary component in an amount less than 5.0% by mass of cement. Proper selection of additives positively affects the rheological characteristics and hardened concrete parameters during longer maturity periods. Additives have already become an integral component of concrete mixes. The aim of the research is to confirm the possibility of using the tested additive in the composition of concrete mixes in an amount of 15% relative to the amount of cement, which would solve the problem of storing and utilizing waste generated during the production of broken chalcedonite aggregates. The planned laboratory tests were carried out for concrete of three classes, C30/37, C35/45, C40/50, according to the PN-EN 206+A1:2016-2 standard, with the addition of chalcedonite dust in a constant amount of 15% relative to cement, and three series without additives as control series. The additive used for concrete mixes was chalcedonite dust with a diameter below 72 μm. It is waste from a broken aggregate mine. The research program included rheological tests of fresh concrete mix, i.e., air content, consistency, bulk density, as well as parameters of hardened concrete mix—compressive strength, absorbability, and capillary uptake. Compressive strength was tested after 7, 14, 28, 56, and 90 days. The laboratory tests aimed to verify whether the addition of 15% chalcedonite dust additive would not worsen the predicted hardened concrete parameters resulting from the designed concrete classes. All three tested series, C30/37, C35/45, and C40/50, with the addition of 15% chalcedonite dust relative to the amount of cement, achieved the assumed strength classes after 28 days of maturation. Concrete mix components were correctly designed. The addition of chalcedonite dust to the concrete mix did not cause a decrease in compressive strength to the extent that the analyzed series did not meet the normative requirements for concrete classes according to the PN-EN 206+A1:2014 standard. The results of absorbability testing indicate water absorption below 5%, while the increase in sample mass in the capillary uptake test gained similar values. [ABSTRACT FROM AUTHOR]

The objective of this study is to explore the feasibility of using ultrasonic pulse wave measurements as an early detection method for corrosion-induced concrete damages. A series of experiments are conducted using concrete cube specimens, at a size of 200 mm, with a reinforcing steel bar (rebar) embedded in the center. The main variables include the water-to-cement ratio of the concrete (0.4, 0.5, and 0.6), the diameter of the rebar (10 mm, 13 mm, 19 mm, and 22 mm), and the corrosion level (ranging from 0% to 20% depending on rebar diameter). The impressed current technique is used to accelerate corrosion of rebars in concrete immersed in a 3% NaCl solution. Ultrasonic pulse waves are collected from the concrete specimens using a pair of 50 kHz P-wave transducers in the through-transmission configuration before and after the accelerated corrosion test. Deep learning techniques, specifically three recurrent neural network (RNN) models (long short-term memory, gated recurrent unit, and bidirectional long short-term memory), are utilized to develop a classification model for early detection of concrete damage due to rebar corrosion. The performance of the RNN models is compared to conventional ultrasonic testing parameters, namely ultrasonic pulse velocity and signal consistency. The results demonstrate that the RNN method outperforms the other two methods. Among the RNN methods, the bidirectional long short-term memory RNN model had the best performance, achieving an accuracy of 74% and a Cohen's kappa coefficient of 0.48. This study establishes the potentiality of utilizing deep learning of ultrasonic pulse waves with RNN models for early detection of concrete damage associated with steel corrosion. [ABSTRACT FROM AUTHOR]

Although the use of 3D printing in civil engineering has grown in popularity, one of the primary challenges associated with it is the absence of steel bars inside the printed mortar. As a result, developing 3D printing mortar with ultra-high compressive, flexural, and tensile strengths is critical. In the present study, an ultra-high-performance mortar incorporating silica fume (SF) and graphene nanoplatelets (GNPs) was developed for 3D printing application. The concrete mixture added SF to the concrete mixture in the range between 0% and 20%, while GNPs were added as a partial replacement by cement weight from 0.5% to 2%. The flowability and the machinal properties of the proposed mortar, including compressive (CS), tensile (TS), and flexural strength (FS), were investigated and assessed. Microstructure analysis involving FESEM and EDX was also investigated and evaluated, while response surface methodology (RSM) was considered to predict and optimize the optimum value of GNPs and SF. Workability results show that the flowability is reduced when the amount of graphene increases. Based on the predicted and experimental results, ultra-high-strength mortar can be developed by including 1.5% of GNPs and 20% of SF, in which the CS jumped from 70.7 MPa to 133.3 MPa at the age of 28 days. The FS and TS were 20.66 MPa and 14.67 MPa compared to the control mix (9.75 MPa and 6.36 MPa), respectively. This favorable outcome was credited to the pozzolanic activity of SF and the effectiveness of GNPs in compacting the pores and bridging the cracks at the nanoscale level, which were verified by FE-SEM and EDX. In addition, the developed quadratic equations proved their accuracy in predicting and optimizing the mechanical properties with low error (less than 0.09) and high correlation (R2 > 0.97). It can be concluded that the current work is an important step forward in developing a 3D printing mortar. The lack of reinforcement in the printed mortar structure has been a considerable difficulty, and the SF and GNPs have increased the compressive, flexural, and tensile strengths of the mortar. Thus, these improvements will encourage the industry to utilize sustainable materials to produce more affordable housing. [ABSTRACT FROM AUTHOR]

Additive manufacturing (AM) with concrete, also known as concrete 3D printing, is one of the most interesting approaches for disrupting the construction industry and is currently subject to numerous research activities worldwide. AM has great potential to decrease labour costs and increase the material efficiency and geometric complexity of non-standardised building components. Although prior investigations have shown various fields of application for AM with concrete, the full potential with respect to different structural component types has not been covered yet. With this paper, an up-to-date review of fabrication strategies for the main structural components, (1) walls, (2) columns, (3) slabs, and (4) beams, is provided to identify trends and existing challenges. Therefore, firstly, AM methods and their underlying principles and characteristics for concrete components are presented, and secondly, fabrication strategies for each AM method are shown. The investigation uncovers different AM strategies (direct part vs. indirect "permanent formwork"; in situ, on-site, or off-site), which are currently being used. As a result, future applications of AM will require a hybrid manufacturing strategy combining conventional and additive manufacturing to fully explore its potential. [ABSTRACT FROM AUTHOR]

Over the past few decades, research has been conducted to develop high-strength concrete (HSC) for high-rise structures and bridge decks. The research discussed in the study focuses on using polyurethane resin (PR) and aramid fibers (AF) to develop HSC, which enhances its strength, durability, and structural properties without increasing the cementitious content. This approach can lead to more sustainable and cost-effective construction practices by reducing the cementitious materials required. In the present investigation, M50-grade concrete mixes were designed in accordance with the guidelines mentioned in Indian Standard (IS) 10262 along with the addition of supplementary cementitious materials, such as fly ash and silica fume. Initially, varying percentages of AF (0% to 3%) and PR (0% to 6%) were added into the concrete mixes and detailed experimental investigations were completed on workability, strength, durability, and structural properties. It is concluded that the addition of AF and PR shows significant improvements in strength, durability, and structural properties compared to traditional HSC created with zero AF and PR content. As reinforced concrete (RC) elements serve as the final product for human construction projects, it is crucial to ensure that their structural properties are reliable. In order to validate the findings from experimental investigations, numerical simulations were conducted using the ANSYS commercial package software. Specifically, the structural properties of RC beams were analyzed using this software, allowing for further validation and verification of the experimental results. From the detailed investigation, it is concluded that 2.5% addition of AF and 4% addition of PR demonstrates better results and is considered the optimum ingredient dosage, which can be used as a reference for future studies and practical applications. These findings can result in the development of new and improved building materials and techniques that can potentially lead to safer, more durable, and sustainable structures. [ABSTRACT FROM AUTHOR]

The application of pre-cast components in building structures has become increasingly widespread, with projects often utilizing steam curing methods. The utilization of pre-fabricated concrete has demonstrated the capacity to enhance construction efficiency. However, strength and durability issues arising from steam curing of concrete have become prominent considering the quality of concrete construction. The use of fly ash and slag in steam-cured concrete to improve its performance has gained extensive popularity. While research into single-blended mineral admixtures has been conducted with notable achievements, the study of steam-cured concrete with binary blended mineral admixtures remains relatively limited. This paper focuses on the mechanical properties and durability of steam-cured concrete with mineral admixtures (fly ash and slag), exploring the influence of mineral admixture ratios and steam-curing regimes on the mechanical properties and durability of concrete. The properties of the steam-cured concrete were further analyzed through compressive strength tests, mercury intrusion porosimetry, and thermogravimetric analyses. It was found that when fly ash and slag were added in equal proportions, the compressive strength and microstructure of the concrete were optimized. In addition, the optimized static resting time and constant temperature time should be controlled as 3 h and 6 h, respectively, to improve the compressive strength and microstructure of the steam-cured concrete. [ABSTRACT FROM AUTHOR]

In order to obtain conductive concrete with good electrical conductivity and good mechanical properties, nanographite and magnetite sand excited by different activators and their combinations are added to ordinary concrete to obtain high quality and efficient conductive concrete. The optimal mixture ratio of alkali-excited conductive concrete and the effects of different activators and their combinations on the mechanics and electrical conductivity of concrete were studied. The microstructure of alkali-excited conductive concrete was analyzed by scanning electron microscope (SEM) to study its conductive mechanism. Results show that the conductive concrete obtained by compounding sodium hydroxide, sodium sulfate and calcium hydroxide has optimal mechanical and electrical properties when the graphite is 6% cement, and magnetite sand is 40% fine aggregate. The conductive concrete sample prepared by this method has a flexural strength of 6.84 MPa, a compressive strength of 47.79 MPa and a resistivity of 4805 Ω·cm (28 days). Compared with ordinary concrete (no nanographite and no magnetite sand), the compressive strength of conductive concrete is increased by 122.3%, the bending strength is increased by 116.5%, and the resistivity is reduced by 99.1%. SEM shows that the distribution of conductive materials in concrete is more uniform due to alkali excitation and calcium silicate hydrate (CSH) gel can be formed, which leads to better performance. The research in this paper is only a preliminary exploration of the characteristics of green conductive concrete, and the conductive heating characteristics and electromagnetic wave absorption properties of concrete, along with strength characteristics after adding conductive fillers, need to be further studied. It is suggested that further research should be carried out on the deicing characteristics of conductive concrete and the electromagnetic wave absorption properties used in stealth military engineering. [ABSTRACT FROM AUTHOR]

A current problem in the construction industry is the lack of complex, scientifically based technological materials and design solutions for universal types of building materials, products, and structures, especially in terms of structures operating under conditions of aggressive chloride exposure. The aim of the study was to compare and evaluate the differences in the durability of conventional and variotropic concretes made using three different technologies, vibrating, centrifuging, and vibro-centrifuging, modified with the addition of microsilica, under conditions of cyclic chloride attack. Laboratory experiments and analyses using scanning electron microscopy were conducted. Vibro-centrifuged concrete showed the highest resistance to cyclic aggressive chloride exposure, which was expressed by a lower percentage drop in compressive strength compared to vibrated (87%) and centrifuged concrete (24%). The use of a microsilica as a modifying additive in the amount of 2–6%, instead of as a part of the binder, had a positive effect on the resistance of concrete to cyclic chloride attack. The most effective intervention was the introduction of additives in the amount of 4%. There was a reduction in the loss of strength of vibrated, centrifuged, and vibro-centrifuged concrete after 90 "dry-wet" cycles, as a result of the use of a modifying additive, in an amount between 45% and 55%, depending on the type of technology being used for producing a composite. The combined effect of the use of vibro-centrifuged concrete and microsilica led to a 188% decrease in strength loss resulting from cyclic chloride exposure. [ABSTRACT FROM AUTHOR]

This article is devoted to the study of the combined effect of siliceous fly ash (FA), silica fume (SF), and nanosilica (nS) on the cement matrix morphology and size of microcracks occurring in the Interfacial Transition Zone (ITZ) between the coarse aggregate and the cement paste of concrete composites based on ordinary Portland cement (OPC). The manuscript contains analyses of width of microcracks (Wc) occurring in the ITZ area of concretes based on quaternary blended cements and changes in ITZ morphology in the concretes in question. Experiments were planned for four types of concrete. Three of them were composites based on quaternary blended cements (QBC), while the fourth was reference concrete (REF). Based on the observations of the matrices of individual composites, it was found that the REF concrete was characterized by the most heterogeneous structure. However, substitution of part of the cement binder with active pozzolanic additives resulted in a more compact and homogenous structure of the cement matrix in each of the QBC series concretes. Moreover, when analyzing the average Wc values, it should be stated that the modification of the basic structure of the cement matrix present in the REF concrete resulted in a significant reduction of the analyzed parameter in all concretes of the QBC series. For QBC-1, QBC-2, and QBC-3, the Wc values were 0.70 μm, 0.59 μm, and 0.79 μm, respectively, indicating a decrease of 38%, almost 48%, and 30%, respectively, compared with the working condition of concrete without additives. On the basis of the above results, it can therefore be concluded that the proposed modification of the binder composition in the analyzed materials clearly leads to homogenization of the composite structure and limitation of initial internal damages in concrete. [ABSTRACT FROM AUTHOR]