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The influence of carrier mobility on the space charge transport behavior inside the oil-impregnated pressboard insulation of converter transformers cannot be neglected. However, at present, current knowledge is usually derived from empirical or theoretical values, lacks experimental studies, and often ignores the effects of temperature and field strength under actual operating conditions. In this paper, based on the variable-temperature surface potential decay (SPD) method, a carrier mobility measurement platform for oil-impregnated pressboard is established, and the carrier mobility values for different combinations of oil and oil-impregnated pressboard are obtained experimentally to analyze and reveal the influence mechanisms of temperature and field strength on the carrier mobility. The results indicate the following: (1) The positive and negative carrier mobilities of oil-impregnated pressboard are in the range of 10−12–10−13 m2·V−1·s−1, and the negative carrier mobility is always higher than the positive carrier mobility. (2) The carrier mobility is positively correlated with the changes of temperature and field strength, and when the temperature increases from 20 °C to 80 °C, the positive and negative carrier mobilities increase by 4.01 times and 4.72 times, respectively; when the field strength increases from 1 kV/mm to 7 kV/mm, the positive and negative carrier mobility increases by 2.53 and 2.72 times, respectively. (3) The carrier mobility of the pressboard with a higher oil absorption rate changes more significantly with temperature; when the field strength is 7 kV/mm and the temperature increases from 20 °C to 80 °C, the positive polarity carrier mobility increases from 3.96 × 10−13 m2·V−1·s−1 to 2.64 × 10−11 m2·V−1·s−1, an increase of 66.67 times, while the increase in the carrier mobility of the pressboard with a lower oil absorption rate is only 1.59 times. (4) The carrier mobility of the naphthenic transformer oil-impregnated pressboard is higher than that of the paraffin-based transformer oil-impregnated pressboard, and the carrier mobility of two kinds of naphthenic transformer oil-impregnated pressboard is 3.16 times and 2.47 times higher than that of the paraffin-based transformer oil-impregnated pressboard, respectively, under the conditions of 60 °C and 7 kV/mm. (5) Utilizing the Darcy model and microscopic scanning results of the pressboard morphology, it was revealed that permeability and fiber structure are key factors influencing the variation in carrier mobility. The research results of this paper can provide theoretical basis for the calibration and optimization of the oil-pressboard insulation structure of converter transformers. [ABSTRACT FROM AUTHOR]

The European Union (EU) regulations mandate 10% of all food packaging to be reusable by 2030. United States (U.S.) exporters of specialty crops face new challenges in ensuring microbiological food safety using reusable packaging. A novel antimicrobial formulation consisting of ammonium carboxylate salt of capric acid and L-arginine (GS-2) was recently developed as a spray coating chemical for food packaging materials. In this study, we evaluated the antimicrobial efficacy of GS-2 against microbial strains representing three foodborne bacterial pathogens (Escherichia coli O157:H7, Listeria monocytogenes, Salmonella enterica), one fungal spoilage organism (Aspergillus niger), and one surrogate viral pathogen (murine norovirus) on three reusable plastic materials (acrylonitrile butadiene styrene, high-density polyethylene, and polypropylene) and one cardboard packaging material, respectively. Different chemical concentrations, exposure times, and storage conditions were individually evaluated for the relative antimicrobial efficacies of GS-2 against these microorganisms. Our results showed that GS-2 was highly effective for inactivating bacterial pathogens on both plastic and cardboard surfaces. For instance, 3% GS-2 achieved a >5 log CFU/in2 reduction in E. coli O157:H7, L. monocytogenes, and S. enterica on tested plastic surfaces at an exposure time of 60 min. However, its efficacy against A. niger and murine norovirus was less optimal, resulting in a ≤1 log CFU/in2 reduction on all tested surfaces. Based on our study, GS-2 demonstrated a strong potential as an antibacterial coating reagent for reusable food packaging materials to minimize pathogen contamination and ensure the safety of the specialty crops. [ABSTRACT FROM AUTHOR]

Typical household recyclable bin in Australia contains around 60% of waste cardboard. Given the possibilities of developing a construction material, this study conducted a life cycle assessment (LCA) comparing the development of cardboard trusses with © timber trusses, encompassing production to construction. The results show that cardboard trusses offer significant environmental benefits, including a 73% reduction in climate change category, an 83% decrease in ozone-depleting potential, and almost complete avoidance of agricultural land occupation compared to timber trusses, showcasing their sustainability. In both material manufacturing and material transportation, cardboard trusses prioritize climate change mitigation, accounting for over half of the environmental impact. Timber trusses, in contrast, heavily impact land occupation and exhibit climate change dominance. A benefit analysis highlights advantages of cardboard trusses, particularly in reducing land occupation, sustainability, circular economy, and particulate matter formation. The life cycle cost analysis demonstrates an impressive 83% cost reduction for cardboard trusses compared to timber trusses, despite higher labor costs during manufacturing. [ABSTRACT FROM AUTHOR]

The impact of perforation patterns on the compressive strength of cardboard packaging is a critical concern in the packaging industry, where optimizing material usage without compromising structural integrity is essential. This study aims to investigate how different perforation designs affect the load-bearing capacity of cardboard boxes. Utilizing finite element method (FEM) simulations, we assessed the compressive strength of packaging made of various types of corrugated cardboards, including E, B, C, EB, and BC flutes with different heights. Mechanical testing was conducted to obtain accurate material properties for the simulations. Packaging dimensions were varied to generalize the findings across different sizes. Results showed that perforation patterns significantly influenced the compressive strength, with reductions ranging from 14% to 43%, compared to non-perforated packaging. Notably, perforations on multiple walls resulted in the highest strength reductions. The study concludes that while perforations are necessary for functionality and aesthetics, their design must be carefully considered to minimize negative impacts on structural integrity. These findings provide valuable insights for designing more efficient and sustainable packaging solutions in the industry. [ABSTRACT FROM AUTHOR]

The characterization and modeling of the out-of-plane behavior of fiber-based materials is essential for understanding their mechanical properties and improving their performance in various applications, especially in the forming process. Despite this, research on paper and paperboard has mainly focused on its in-plane behavior rather than its out-of-plane behavior. However, for accurate material characterization and modeling, it is critical to consider the out-of-plane behavior. In particular, delamination occurs during forming processes such as creasing, folding, and deep drawing. In this study, three material models for paperboard are presented: a single all-material continuum model and two composite models using different cohesion methods. The two composite models decouple in-plane and out-of-plane behavior and consist of continuum models describing the behavior of individual layers and cohesive interface models connecting the layers. Material characterization experiments are performed to derive the model parameters and verify the models. The models are validated using three-point bending and bulge tests and show good agreement. A case study is also conducted on the application of the three models in the simulation of a deep drawing process with respect to wrinkle formation. By comparing the simulation results of wrinkle formation in the deep drawing process, the composite models, especially the cohesive interface composite model, show greater accuracy in replicating the experimental results, indicating that a single continuum model can also be used to represent wrinkles. [ABSTRACT FROM AUTHOR]

Silphium perfoliatum, an energy crop with a high fiber content but low concentrations of fermentable carbohydrates, presents challenges for complete fermentation in biogas production. To overcome this, a bioeconomic approach proposes the use of the fibers for paper and board production, which requires high-quality silage with minimal butyric acid, which affects the marketability of the fibers. This study aims to optimize the silaging process of Silphium perfoliatum by investigating the effects of harvest date, bacterial cultures and additives on fermentation results. Laboratory experiments were conducted to evaluate the effect of three harvest dates on fermentation acid composition, with a focus on increasing lactic acid production to inhibit butyric acid formation. Results indicate that an early harvest date (early September) is critical for achieving stable fermentation and minimizing ensiling losses. The addition of sugar-rich additives, such as syrup, was found to be essential, especially for later harvest dates. Despite these interventions, a late harvest (early November) consistently resulted in suboptimal fermentation. The results suggest that optimizing harvest timing and incorporating appropriate additives are key strategies for producing high quality silage and ensuring the suitability of Silphium perfoliatum fibers for industrial applications. [ABSTRACT FROM AUTHOR]

The World Health Organization (WHO) has released a report on the global prevalence of oral disorders and the importance of oral health for overall well-being. The report emphasizes the need for affordable and accessible oral health care, particularly for marginalized populations. The journal Oral from MDPI has published a special issue that covers a wide range of topics related to oral health, including disease mechanisms, diagnostic strategies, and the impact of systemic diseases on oral health. The articles in this special issue aim to improve patient outcomes and address the global burden of oral diseases. They cover subjects such as odontogenic keratocysts, intraoral sialadenoma papilliferum, medication-related osteonecrosis of the jaw, primary failure of eruption, periodontitis and psoriasis, oral health in post-acute-COVID syndrome patients, oral complications of cancer patients undergoing immunotherapy, digital health technologies in oral and general healthcare, and photodynamic therapy for oral cancer. The articles highlight the importance of research in improving clinical practice and patient outcomes in oral health. The authors stress the need for continued investment in oral health research and collaboration among researchers, clinicians, and policymakers to address global health disparities and prioritize oral health as a fundamental component of overall well-being. [Extracted from the article]

The building and construction industry heavily relies on the use of concrete and cementitious composites due to their exceptional attributes, including strength and durability. However, the extensive use of these materials has led to significant environmental challenges, including resource depletion, carbon emissions, and waste accumulation. In response to these challenges, recent advancements in fibre cementitious composites have shown promise in mitigating these detrimental effects. The integration of waste materials to supplement manufactured fibres represents a promising development in reinforced concrete composite materials. Waste materials like textiles and cardboard are emerging as potential fibre supplements in cementitious composites. While these materials have primarily been investigated for their mechanical characteristics, understanding their thermal properties when applied in construction materials is equally crucial. Incorporating fibres within composite designs often requires matrix modification to reduce degradation and enhance fibre longevity. This study aims to investigate the thermo-phase change properties of both textile and cardboard fibres within varied concrete matrices. Additive materials offer a range of advantages and challenges when used in composite materials, with additional complexities arising when incorporating fibre materials. Understanding the thermal reactivity of these materials is crucial for optimizing their application in construction. This study demonstrates the potential of waste fibres used with gypsum, metakaolin, and silica fume as matrix modifiers in concrete. This research provides valuable insights for future studies to explore specific material combinations and investigate complex fire testing methods, ultimately contributing to the development of sustainable construction materials. [ABSTRACT FROM AUTHOR]

Single-use plastic foams are used extensively as interior packaging to insulate and protect items during shipment but have come under increasing scrutiny due to the volume sent to landfills and their negative impact on the environment. Insulative compression molded cellulose fiber foams could be a viable alternative, but they do not have the mechanical strength of plastic foams. To address this issue, a novel approach was used that combined the insulative properties of cellulose fiber foams, a binder (starch), and three different reinforcing paperboard elements (angular, cylindrical, and grid) to make low-density foam composites with excellent mechanical strength. Compression molded foams and composites had a consistent thickness and a smooth, flat finish. Respirometry tests showed the fiber foams mineralized in the range of 37 to 49% over a 46 d testing period. All of the samples had relatively low density (Dd) and thermal conductivity (TC). The Dd of samples ranged from 33.1 to 64.9 kg/m3, and TC ranged from 0.039 to 0.049 W/mk. The addition of starch to the fiber foam (FF+S) and composites not only increased Dd, drying time (Td), and TC by an average of 18%, 55%, and 5.5%, respectively, but also dramatically increased the mechanical strength. The FF+S foam and paperboard composites had 240% and 350% higher average flexural strength (σfM) and modulus (Ef), respectively, than the FF-S composites. The FF-S grid composite and all the FF+S foam and composite samples had equal or higher σfM than EPS foam. Additionally, FF+S foam and paperboard composites had 187% and 354% higher average compression strength (CS) and modulus (Ec), respectively, than the FF-S foam and composites. All the paperboard composites for both FF+S and FF-S samples had comparable or higher CS, but only the FF+S cylinder and grid samples had greater toughness (Ωc) than EPS foam. Fiber foams and foam composites are compatible with existing paper recycling streams and show promise as a biodegradable, insulative alternative to EPS foam internal packaging. [ABSTRACT FROM AUTHOR]

The study presented in this paper was undertaken in response to two instances of unexpected blade breakage in the cutting blade used in a Carton Wrap machine (CW). Failure of the Al7075 alloy blade occurred at an indentation during typical operational loading conditions. Subsequent metallographic examinations of the fractured samples confirmed that both cases were attributed to fatigue failure. The main objective of this study is to investigate potential causes of fatigue failure in the CW blade using simplified linear elastic static numerical simulations through Finite Element Analysis (FEA). In this research, we employed the well-established Theory of Critical Distance (TCD), and this case study provided a contextualization at an industrial level. Furthermore, the analysis focused on a second key aspect: proposing a new blade geometry aimed at mitigating the identified issues and eliminating possible causes of failure. In this context, the actual stress concentration at the indentation was determined using the TCD with Line Method (LM). The results from the numerical simulations indicated that the new blade geometry significantly reduced stress concentration, resulting in a risk factor reduction of approximately four compared to the original blade design, even under non-optimal operating conditions. Overall, in conjunction with simple linear static FEA, the proposed numerical approach provided substantial support for designers, especially in fault analysis and when comparing different industrial solutions. [ABSTRACT FROM AUTHOR]

The article presents continued considerations presented in a prior publication on the development of a model for calculating the bending stiffness BS of cellular honeycomb paperboards, applying the strength properties of paper raw materials used for the production of paperboard and the geometric parameters of cellular board. The results of BS calculations obtained by using the analytical model presented in the prior publication were significantly overestimated in relation to the value obtained by measurements. The calculation error in relation to the measurement value for the tested group of paperboards in the case of bending stiffness in the machine direction MD was within the range from 23% to 116%, and the average error was 65%, while in the cross direction CD, it was within the range from 2% to 54%, and the average error was 31%. The calculation model proposed in this work based on the physical properties of cellular paperboard reduces the error values for bending stiffness in both the machine and cross directions. The value of the average error for both main directions in the paperboard plane was 10%. The method enables more accurate determination of BS in the machine direction MD and in the cross direction CD at the paperboard design stage. In order to validate the proposed analytical model, the calculation results were compared with the results of BS laboratory measurements performed using the four-point bending method and, in order to expand the group of tested paperboards, with the measurement results presented in the prior article for cardboards with different raw material composition and different geometric parameters. [ABSTRACT FROM AUTHOR]

Paperboard boxes represent a sought-after class of packaging products, where the use of recycled fibers offers a cost-effective and environmentally friendly alternative to virgin fibers. The presence of a significant proportion of recycled fibers in the paperboard leads to a number of limitations associated with the deterioration of its characteristics. In this study, the properties of coated and uncoated paperboards containing recycled fibers, wood pulp, and virgin cellulose fibers were investigated using a laboratory sample of paperboard produced from 100% recycled fibers without any chemical additives for comparison. Properties such as smoothness, bulk density, absorbency, and tensile strength, as well as colorimetric characteristics, were determined for the recycled paperboards; for the latter test, charts were printed using inkjet printing and UV-curable inks. Whiteness was calculated by three formulae (CIE, Berger, and Stensby), and all the paperboards had a relatively low whiteness (not exceeding 90 CIE), with a yellowish tint due to recycled fibers and mechanical pulp in the composition. The absence of optical brightening agents in the paperboards was experimentally confirmed. The color gamuts of the paperboards were in direct ratio to their whiteness, with the highest ones demonstrated by the coated paperboards. Color reproduction, according to the tone value increase curves, also depended on the whiteness. Uncoated paperboards demonstrated smaller color shifts than the coated ones, with the greatest increase in tone for yellow color. Coated recycled paperboards are suitable for packaging printing under the same conditions as virgin fiber boards, while uncoated boards are the recommended choice for digital printing with UV inks. [ABSTRACT FROM AUTHOR]

In this study, a numerical investigation was conducted on a verified packaging model, which sticks out beyond the pallet base area, which will evidently weaken its load-bearing capacity. This could lead to damage of the protected goods transported within this packaging. It might also result in the unnecessary overengineered design of the packaging, particularly when the potential for overhanging is anticipated beforehand, but its exact extent is not known. The article analyzed hundreds of cases, varying in terms of packaging dimensions (from 150 mm up to 600 mm), the extent of protrusion beyond the edge of the pallet (from 1% to 50% of box dimensions) and the use of various corrugated boards (B-, C-, EB- and BC-flute), in order to assess the decrease in the load-bearing capacity of the packaging compared to reference packaging, which was not overhanging on a pallet. For instance, it appeared that the decrease in the load-bearing capacity of the packaging when overhanging was insensitive to the corrugated cardboard material used. Additionally, the decrease in box strength was rapid while overhanging, even for a small value of overhanging. [ABSTRACT FROM AUTHOR]

The present study aimed to assess the effect of alternative packaging materials on the quality retention and shelf-life of whole fish under low and abuse temperature conditions. Red sea bream (Pagrus major) was harvested and stored in different packaging containers, i.e., a conventional polystyrene (PS) box, a CaCO3-based box and a cardboard box (tested as a simple alternative container for transportation and short-term storage of food). After harvesting and transportation, fish was stored in the tested containers at 2 °C for 11 days and periodically kept at room temperature (25 °C) to simulate potential temperature fluctuations in the actual supply chain. The effect of temperature fluctuations and packaging materials on the quality and remaining shelf-life of fish was determined by microbial enumeration (total viable counts, Pseudomonas spp. and Enterobacteriaceae). PS retained fish quality and maintained a low temperature of fish for longer periods of time during storage at ambient conditions. The CaCO3-based containers also showed satisfactory performance, resulting in a similar microbial load in fish flesh to the samples stored in PS boxes after 11 days of simulated transportation and storage (TVC load 7.8–8.0 logcfu/g). Cardboard resulted in a rapid increase in the internal temperature during the temperature fluctuations at ambient conditions, resulting in higher microbial loads of fish flesh at all stages of the simulated cold chain. The replacement of conventional plastic packaging materials with alternative, environmentally friendly packaging systems without affecting the shelf-life of fish may reduce plastic waste while ensuring the high quality and shelf-life of perishable food products. [ABSTRACT FROM AUTHOR]

This paper aims to present a methodology for the application of matching methods in industry to measure causal effect size. Matching methods allow us to obtain treatment and control samples with their covariates as similar as possible. The matching techniques used are nearest, optimal, full, coarsened exact matching (CEM), and genetic. These methods have been widely used in medical, psychological, and economic sciences. The proposed methodology provides two algorithms to execute these methods and to conduct an exhaustive search for the best models. It uses three conditions to ensure, as far as possible, the balance of all covariates, the maximum number of units in the treatment and control groups, and the most significant causal effect sizes. These techniques are applied in the carton board industry, where the causal variable is downtime, and the outcome variable is waste generated. A dataset from the carton board industry is used, and the results are contrasted with an expert in this process. Meta-analysis techniques are used to integrate the results of different comparative studies, which could help to determine and prioritize where to reduce waste. Two machines were found to generate more waste in terms of standardized measures whose values are 0.52 and 0.53, representing 48.60 and 36.79 linear meters (LM) on average for each production order with a total downtime of more than 3000 s. In general, for all machines, the maximum average wastage for each production order is 24.98 LM and its confidence interval is [13.40;36.23] LM. The main contribution of this work is the use of causal methodology to estimate the effect of downtime on waste in an industry. Particularly relevant is the contribution of an algorithm that aims to obtain the best matching model for this application. Its advantages and disadvantages are evaluated, and future areas of research are outlined. We believe that this methodology can be applied to other industries and fields of knowledge. [ABSTRACT FROM AUTHOR]

In the process of logistics, shock and vibration are the most important factors contributing to product damage. Assembling honeycomb paperboard and EPE is commonly used to provide cushioning and anti-vibration effects to materials. Therefore, it is necessary to study the vibration transmission properties of this kind of assembly in the anti-vibration process. The aim of this paper was to experimentally determine the vibration transmission properties of assemblies with honeycomb paperboard and expanded polyethylene (EPE). Through a sinusoidal sweep vibration test of this assembly, the vibration transmission characteristic curves of assemblies with honeycomb paperboard and EPE of different thicknesses were obtained and compared. Assuming the assembly and mass block as a single degree of freedom with a small damping linear system, the damping energy dissipation of the assembly and the resonance frequency were obtained. The vibration transmission property curves of the assembly can be divided into four regions. With an excitation acceleration of 0.5 g and a honeycomb paperboard with a thickness of 60 mm (F60), the vibration transmission rate and the resonance frequency—of the material dampened with EPE at a thickness of 60 mm (E60), and the assembly (F30/E30) with a 30 mm thick honeycomb paperboard and 30 mm thick EPE—increased by −2.5% and −17.5%, −86.9% and 79.3%, and −95.9% and −85.7%, respectively. Compared to the assembly with 20 mm thick honeycomb and 20 mm thick EPE (F20/E20), the vibration transmission rate, the resonance frequency, and the material damping and damping energy dissipation of F40/E20, F30/E30, and F20/E40 increased by 75.6%, 48.3%, and 66.1%; 1.2%, −21.5%, and −38.9%; 241.5%, 82.8%, and 13.3%; and 12.5%, 98.9%, and 106.8%, respectively. Compared to F60 and E60, the damping energy dissipation of F30/E30 increased by 2816.7% and 133.3%, respectively. The assembly of F30/E30 has the smallest vibration transmission rate and the most vibration energy dissipation among these assemblies. This means that the assembly of F30/E30 absorbs the most external vibration energy, while the acceleration that is transmitted to the internal product is minimal. Therefore, in the design of cushioning packaging, according to the characteristics and natural frequency of the internal products, an appropriate assembly can be selected, which should have a lower vibration transmission rate and more vibration energy dissipation, and should not resonate with the internal product. This will provide a theoretical basis for the design of cushioning packaging. [ABSTRACT FROM AUTHOR]

The growing demand for sustainable and innovative materials in product design has spurred interest in unconventional resources. Despite this, a gap persists in the effective utilization of paper-based materials, particularly with metallic coatings, for creative applications. This study aims to address this by exploring the technical methods for applying Aluminum (Al) coatings to paper substrates. We developed paper-based aluminum coatings and combined them with corrugated cardboard to create a novel material for product development. Utilizing high-strength specialty paper as the substrate, an orthogonal experiment was conducted to identify key process parameters. Factors such as target–substrate distance, working pressure, current intensity, and coating duration were evaluated for their impact on the properties of the Al film. Our research culminated in the production of high-quality Al-plated corrugated cardboard. Capitalizing on its unique attributes, we employed a design approach that led to the creation of innovative furniture featuring structural forms like folding and insertion. This study not only introduces a new range of Al-plated corrugated cardboard products but also expands the potential applications of paper-based aluminized film in material-based product design. [ABSTRACT FROM AUTHOR]

Due to increased pressure on the availability of wood biomass in the EU and the regulatory attempts to lower CO2 values, where wood-based biomass plays a crucial role in carbon sequestration, the use of cellulose derived from alternative sources is gaining increased interest in the pulp and paper industry as well as in other industries. The processing properties of alternative fiber-based packaging need to be checked in current processing operations with other types of materials and recycling workflows. For example, in the production of folding boxes, after printing other converting properties such as glueability are also of great importance. The adhesive absorption and bonding strength of materials are important as adhesive joints of packaging can interfere with the protective function. In the presented research, three different paperboards produced on a pilot scale from alternative raw material sources were tested. Two paperboards were produced from the alien invasive plants Japanese knotweed and black locust, and one from residual sawdust. The basic paperboard properties were tested regarding paperboard porosity, roughness, z-directional tensile strength, and dynamical behavior regarding liquid interaction (contact angle and liquid penetration dynamic), as water-based adhesives were used in the research. For adhesive joint strength testing, Y- and T-peel adhesion testing was performed on the joint paperboard samples, as still there is no fully standardized method for the evaluation of such fiber-based material properties. The results indicate differences in the penetration dynamics of liquids. This parameter had the highest influence on the peel adhesion strength, while porosity, roughness, and dynamic contact angle were not so significant. Regarding the two adhesive joint tests, the differences in separate materials regarding peel adhesion curves show similar results. However, the Y-peel maximum force values are higher due to the testing setup (in comparison to the T-peel test). The paperboards made from invasive plants showed adhesive joint failures which are more suitable for tamper-proof packaging due to their low surface strength and crack propagation into the fiber structure. [ABSTRACT FROM AUTHOR]

The hypothesis of the present study is that thin multiple layer coatings on paperboard from the aqueous solutions of poly(vinyl alcohol) (PVOH) at high machine speeds is more effective in terms of barrier properties than one or two thick layers. The objectives included attempts to use surface roughness parameters to understand the coating process and mechanisms behind coating defects. The present study is focused on pilot-scaled PVOH coating onto uncoated paperboard at machine speeds of 400 m/min. The multiple coating operation was carried out in six passes with a dry coat weight of about 1 g/m2 in each layer. The concept of thin multiple coatings resulted in coated surfaces without detected pinholes and with Kit rating 12 after only two thin layers. However, the oxygen transmission rates were still fairly high (100 ± 89 cm3/m2 day atm) after six layers, and some coating defects (such as craters and cracks) could be identified. The analyses of surface structure indicated that the surface properties are affected by water uptake during the coating processes. The compression of paperboard beneath the metering element seemed to be required to achieve homogeneous thin layers. However, an analysis of defects revealed flaws and inhomogeneities near objects protruding from the surface, such as surface fibers and craters, caused by blistering. For rough paperboard substrates, the desired barrier properties may require a careful balance between sufficient compression for fiber coverage and gentle compression in order to avoid defects near craters and surface fibers. [ABSTRACT FROM AUTHOR]

The vast amount of synthetic polymers used in packaging is putting a strain on the environment and is depleting finite, non-renewable raw materials. Abundantly available biopolymers such as alginate, chitosan and microfibrillated cellulose (MFC) have frequently been suggested in the literature to replace synthetic polymers and their barrier properties have been investigated in detail. Many studies aim to improve the properties of standalone biopolymer films. Some studies apply these biopolymers as barrier coatings on paper, but the solids content in most of these studies is quite low, which in turn would result in a high energy demand in industrial drying processes. The aim of this study is to suggest a laboratory procedure to investigate the suitability of these biopolymers at higher and such more industrially relevant solids content as potential coating materials for paper and board in order to improve their barrier properties. First, biopolymer solutions are prepared at a high solids content at which the viscosity at industrially relevant higher shear rates of 50,000 s−1 (1000 s−1 for MFC) is in the same range as a synthetic reference material (in this case ethylene vinyl alcohol EVOH) at 10 wt%. These solutions are analyzed regarding properties such as rheology and surface tension that are relevant for their coatability in industrial coating processes. Then, free-standing films are cast, and the films are characterized regarding important properties for packaging applications such as different surface, mechanical and barrier properties. Based on these results suitable biopolymers for future coating trials can be easily identified. [ABSTRACT FROM AUTHOR]

The article presents a simplified method for determining the strength of corrugated board packaging subjected to dynamic transport loads. The proposed algorithm consists of several calculation steps: (1) a static analysis of the compressive strength of the package, (2) an analysis of random vibrations in the frequency domain used to determine the resonance frequencies and (3) a dynamic analysis of the package loaded with computed resonant frequencies. For this purpose, numerical models of the static compression test of the packaging before and after the dynamic analysis of the package subjected to general transport loads were developed. In order to validate the model, laboratory packaging compression tests were also performed for samples of boxes using three-layer cardboard. Due to this, it was possible to verify the numerical simulation results of the compression tests for several box geometries. This, in turn, allowed for the development of a method based on dynamic and post-dynamic (static) numerical analyses, permitting a high-accuracy determination of the resistance of the selected packaging to vibrations and dynamic loads. The results of the (experimentally validated) numerical analysis proved the usefulness of the simplified method presented herein for precise estimation of the load capacity of various packages dynamically loaded during transport. [ABSTRACT FROM AUTHOR]

Paper is one of the packaging materials that presents a biodegradable character, being used in several areas; however, its barrier properties (gases and fat) and mechanics are reduced, which limits its application. Coating papers with synthetic polymers improve these properties, reducing their biodegradability and recyclability. The objective of this work was to develop and characterize coated paperboard, using the tape casting technique, with different ratios of film form agar–agar/chitosan (AA:CHI, 100:0, 50:50, and 0:100) and different numbers of coating layers (operating times for application of 14.25 min and 28.5 min for one and two layers, respectively). A significant reduction in water absorption capacity was found by applying a 0:100 coating (approximately 15%). Considering all coating formulations, the water vapor permeability reduced by 10 to 60% compared to uncoated paperboard, except for two layers coated with 0:100. The tensile index (independent of AA:CHI) was higher in the machine direction (22.59 to 24.99 MPa) than in the cross-section (11.87–13.01 MPa). Paperboard coated only with chitosan showed superior properties compared to the other formulation coatings evaluated. [ABSTRACT FROM AUTHOR]

The food contact materials (FCMs) industry is forced to develop substitute materials due to constant pressure from consumers and authorities to reduce fossil-based plastic. Several alternatives are available on the market. However, market share, trends, and consumer preferences are still unclear. Therefore, this study aims to provide an overview of the Belgian FCMs market, the available substitute materials, and their uses. The market analysis was performed with an integrated web-based approach. Fifty-two sources were investigated, covering e-shops selling materials intended to replace disposable plastic materials or being advertised as environmentally friendly and websites describing homemade FCMs. The first screening identified 10,523 articles. The following data cleaning process resulted in a homogeneous dataset containing 2688 unique entries, systematically categorised into fifteen material categories and seven utilisation classes. Paper and board was the most popular material category (i.e., 37% of the entries), followed by bagasse, accounting for 9% of the entries. Takeaway and food serving (44.4% and 22.8% of the entries) were the most common usage categories. The study pursued to provide insights into current trends and consumer preferences, highlighting priorities for safety assessment and future policy making. [ABSTRACT FROM AUTHOR]

The main objective of the presented research was to find a model that describes the maximum compressive force of paper in its plane. The research began with crushing tests of a number of packaging paper samples of various lengths. It was shown that due to the specific structure of the paper and the high heterogeneity of its structure, packaging paper is material where it is difficult to determine the maximum compressive stress. Next, three analytical models describing the load capacity of a flat paper web were investigated and an alternative empirical model was proposed. The results of the performed tests are directly applicable in the calculation of the mechanical properties of corrugated cardboard and the determination of the load capacity of cardboard packaging. [ABSTRACT FROM AUTHOR]

Perfluorooctane sulfonate (PFOS) and perfluorooctanoic acid (PFOA) are extensively used in food-contact paper and cardboard. However, they may migrate from food-contact materials to food, and the migration rate may be increased at elevated temperatures. In addition, there is a positive association of PFOS/PFOA levels with total cholesterol. Therefore, this study aims to assess the human health risk of increased total cholesterol associated with long-term exposure to PFOS and PFOA migration from food-contact paper and cardboard under temperature variation scenarios in adults. An exposure assessment was performed using an uptake dose model to estimate the uptake doses of PFOS and PFOA for the high-, intermediate-, and low-exposure scenarios. Benchmark dose (BMD) modeling was conducted to describe the dose–response relationships between PFOS/PFOA and total cholesterol levels. Finally, a margin of exposure (MOE) approach was used to characterize the risk. The results of the exposure assessment showed that PFOS and PFOA uptake doses in the high-exposure scenarios were around one and two orders of magnitude greater than those in the intermediate- and low-exposure scenarios, respectively. Under high-exposure scenarios, the uptake levels of hundredth-percentile PFOS and PFOA at high temperatures may raise health concerns (MOE < 1). This study provides a methodology to assess the health risks associated with exposure to migration of food contaminants from various types of paper and cardboard that come into contact with food. [ABSTRACT FROM AUTHOR]

Manufacturing of a product such as a corrugated cardboard box (CCB) includes the extraction of a variety of raw materials in addition to supply chain efforts to get the raw materials to the industry. Conducting a LifeCycle Assessment (LCA) gives the carbon emission of each phase of the product and a quantitative estimate of the overall product carbon footprint and its effect on the environment. This gives impetus to recommendations for improving the phases of the lifecycle to minimize carbon emissions. The proposed waste management method in this paper is the "reuse" method instead of recycling or landfilling the CCB and, in so doing, focusing only on reducing carbon emissions in the manufacturing phase. The paper examines if the incremental cost of reusing the CCBs is less than the environmental and economic cost of reducing the extraction and supply chain of raw materials. This paper uses LCA to evaluate the carbon emission in each phase of the lifecycle of a typical 1 kg corrugated cardboard box in the United States. Carbon emission for the proposed "reuse" phase is also calculated, and the results are compared. This paper also explores the economic feasibility of the proposed "reuse" method that incentivizes the general population to reuse the CCBs instead of recycling or landfilling them. Economic tools such as willingness-to-pay vs. marginal cost curves and benefit-cost analyses are used to evaluate economic feasibility. The results indicate that the "reuse" method for CCBs is economically and environmentally feasible. It also supports the approach of using analytics, economics, and LCA to create a model that can be used for other products and processes as an evaluative process to determine if businesses can benefit from the reduction (or removal) of material extraction costs from the supply chain. [ABSTRACT FROM AUTHOR]

Corrugated cardboard boxes are generally used in modern supply chains for the handling, storage, and distribution of numerous goods. These packages require suitable strength to maintain adequate protection within the package; however, the presence and configuration of any cutouts on the sidewalls significantly influence the packaging costs and secondary paperboard waste. This study aims to evaluate the performance of CCBs by considering the influence of different cutout configurations of sidewalls. The compression strength of various B-flute CCB dimensions (200 mm, 300 mm, 400 mm, 500 m, and 600 mm in length, with the same width and height of 300 mm), each for five cutout areas (0%, 4%, 16%, 36%, and 64%) were experimentally observed, and the results were compared with the McKee formula for estimation. The boxes with cutout areas of 0%, 4%, 16%, 36%, and 64% showed a linear decreasing tendency in compression force. A linear relationship was found between compression strength and an increase in cutout sizes. Packages with 0% and 4% cutouts did not show significant differences in compression strength (p < 0.05). Furthermore, this study shows a possible way to modify the McKee estimation for such boxes after obtaining empirical test data since the McKee formula works with a relatively high error rate on corrugated cardboard boxes with sidewall cutouts. Utilizing the numerical and experimental results, a favorable estimation map can be drawn up for packaging engineers to better manage material use and waste. The results of the study showed that the McKee formula does not appropriately estimate the box compression strength for various cutout sizes in itself. [ABSTRACT FROM AUTHOR]

In this study, the surface modification of thin ink films with added nanoparticles was used to improve the functional properties of ink applied on paperboard substrates. The surface modification was performed by additional exposure of the samples to xenon radiation. Anatase TiO2, rutile TiO2 and ZnO were added to the base ink. The effect of surface modification on the surface, structural, and mechanical properties of the printed ink films was determined by FTIR-ATR spectroscopy, calculating the surface free energy and adhesion parameters, performing the rub resistance test of the printed samples, and by measuring the resistance to bending. Color measurements on the ink films were performed in order to observe the optical properties of unmodified and modified samples. The results showed that surface modification significantly improved the adhesion properties of the thin ink films and the mechanical properties of the samples. The results obtained on uncoated and coated paperboard showed that the addition of rutile TiO2 and ZnO nanoparticles had the greatest effect on the rub resistance of the ink films. The results of the color analysis showed that the addition of nanoparticles did not change the optical properties of the modified ink films and that rutile TiO2 and ZnO nanoparticles improved the lightfastness of the applied ink films. [ABSTRACT FROM AUTHOR]

This article analyzes the influence of the initial deflection of the flat layers on the bending stiffness (BS) of honeycomb paperboards and presents two methods for its calculation. Both methods allow for the determination of BS in the main directions in the plane of the paperboard, i.e., the machine direction (MD) and the cross direction (CD). In addition, they have been verified by comparing the calculation results with the results of the BS measurements. The first method allowed for the calculation of the BS of cellular paperboard based on the mechanical properties of the paper used for its production. The second method allowed for the estimation of the BS of cellular paperboard based on the bending stiffness of other honeycomb paperboards with the same raw material composition and the same core cell size but with different thicknesses. In the first analytical method for the calculation of the bending stiffness of cellular paperboard, which does not include the deflections of the flat layers, the calculation results significantly differ from the measurement results, and they are overestimated. The second of the presented BS calculation methods allowed for a much more accurate assessment of paperboard's bending stiffness depending on its thickness. [ABSTRACT FROM AUTHOR]

Circular-economy-based sustainability approaches in construction are gaining wide acceptance due to the volume of waste generation and increasing demand for natural materials. Propelled by the recent timber shortage in Australia and the issues of waste management of cardboard, this study aims to analyse the possibilities of using cardboard as a construction material, based on its initial strength and multiple recycling options. A systematic review of research papers published in the last 40 years has been undertaken using a single keyword search to select the database. The review is presented in terms of the characteristics of the cardboard, dimensional stability, durability, structural strength, design, and analysis of cardboard. Recurring themes are evaluated using a latent Dirichlet allocation approach to identify the factors that ascertain the suitability of cardboard. Analysis reveals that despite certain constraints, such as water absorption and fire resistance, cardboard can be used as a replacement for timber by overcoming such limitations. This observation has benefits for the construction industry and the recycling industry. This study found that cardboard adheres to the circular economy principles, which should inspire policymakers. The paper concludes by highlighting the current circumstances and scientific challenges that impede the usage of cardboard in construction and recommends potential works needed to address these challenges for the benefit of practitioners and researchers. [ABSTRACT FROM AUTHOR]

The building and construction industry consumes a significant amount of virgin resources and minimizing the demand with alternative waste materials can provide a contemporary solution. In this study, thermal components of kraft fibres (KFs) derived from waste cardboard are investigated. The mechanical properties containing KFs within concrete composites are evaluated. Metakaolin (MK) and KFs were integrated into concrete samples as a partial substitute for cement. Silica Fume (SF) was applied to the KF (SFKFs) with a view to enhancing the fibre durability. The results indicated that there was a reduction in compressive strength of 44 and 56% when 10% raw and modified KFs were integrated, respectively. Raw, fibre and matrix-modified samples demonstrated a 35, 4 and 24% flexural strength reduction, respectively; however, the tensile strength improved by 8% when the matrix was modified using MK and SFKF. The morphology of the fibres was illustrated using a scanning electron microscope (SEM), with an energy dispersion X-ray spectroscopy (EDS) provision and Fourier transform infrared spectroscopy (FT-IR) employed to gain insights into their chemical nature. The thermal, calorimetric and combustion attributes of the fibres were measured using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and pyrolysis combustion flow calorimetry (PCFC). SFKFs showed a lower heat release capacity (HRC), demonstrating a lower combustion propensity compared to raw KFs. Furthermore, the 45% decreased peak heat release rate (pHRR) of SFKFs highlighted the overall reduction in the fire hazards associated with these materials. TGA results also confirmed a lower mass weight loss of SFKFs at elevated temperatures, thus corroborating the results from the PCFC runs. [ABSTRACT FROM AUTHOR]

Synthetic polymer coatings impact the biodegradable behavior of cellulosic packaging material. The environmental consequences of food packaging disposal have increased consumer concern. The present study aimed to use natural polymer coatings incorporating palmitic acid and activated carbon applied to paperboard surfaces as a sustainable alternative to improve cellulosic packaging material's moisture and fat barrier properties, minimizing the environmental impact. The coating formulation was defined using a Factorial Experimental Design with independent variables: chitosan, palmitic acid, activated carbon concentrations, and the number of coating layers. The highest concentration of chitosan (2.0% w/w) filled the pores of the cellulosic paperboard network, supporting the compounds incorporated into the filmogenic matrix and improving the fat resistance. The water vapor permeability of the coated paperboard material (range: 101 ± 43 to 221 ± 13 g·d−1·m−2) was influenced by the hydrophobicity effect of palmitic acid, the non-polar characteristic of activated carbon, and the number of applied layers. The coating formulation selected was a chitosan concentration of 2.0% (w/w), a palmitic acid concentration of 1.8% (w/w), an activated carbon concentration of 1.2% (w/w), and an application of three layers. The coating provides the potential for a paperboard surface application, improving the cellulosic packaging material's fat and moisture barrier properties and maintaining biodegradability and recyclability. [ABSTRACT FROM AUTHOR]

For preserving food packed in environmentally friendly and recyclable paperboard packages, it is important to have sufficient gas barrier performance of the paperboard container. Paperboard has poor intrinsic barrier properties and to overcome this deficiency, so a barrier coating is needed that does not hinder the recycling of the paperboard substrate. However, the gas barrier properties and the recyclability of such coatings have been rarely studied. Here, both the gas barrier performance and the removal of an alkali-soluble resin (ASR)-stabilized waterborne barrier coatings from paperboard are investigated. For barriers for gases, such as nitrogen, carbon dioxide, and oxygen, defect-free coatings are needed which is achieved by applying three coating layers. The oxygen transmission rate (OTR) of the three-layered coating on paperboard was 920 cm3/(m2∙day). For water vapor barriers, two coating layers already show a strong improvement, as water follows a different penetration mechanism than the other tested gases. The water vapor transmission rate WVTR of double coated paperboard was 240 g/(m2∙day). Preliminary results show that the coating is removed by immersion of the coated paperboard in an aqueous alkaline solution at room temperature. This causes de-protonation of the carboxylic acids of the ASR and subsequent re-dispersion of the coating in water. Removing double-layer coatings from the paperboard is more challenging, possibly due to the coating/coating interface between the two coating layers and enhanced adhesion between coating and paperboard. [ABSTRACT FROM AUTHOR]

Numerical homogenization is an excellent tool for the quick simplification of complex structures with a model that is much simpler and, at the same time, accurately reflects the mechanical behavior of the original model. Corrugated cardboard modeling, with all geometrical nuances preserved, is a complicated and time-consuming process. The transfer of a full 3D model of corrugated board composed of two flat layers and a corrugated middle layer to one layer only, with substitute elastic parameters, greatly simplifies this process. Because the individual layers of corrugated cardboard are made of paper with a grammage in the range of 80–200 g/m2, i.e., very thin plates, they are slightly buckled even in the initial configuration. These imperfections affect the equivalent parameters that are obtained in the homogenization process. This paper presents an approach of taking into account these imperfections when creating a simplified model. The numerical homogenization method based on the equivalence of elastic energy between a representative volumetric element (i.e., a part of a full 3D model) and an equivalent plate were applied. Different shapes of imperfections were analyzed in order to account for the buckling modes, notably for a specific unit deformation and curvature. Finally, one form of initial imperfections was proposed, which most accurately reflects the decrease in all plate stiffnesses. [ABSTRACT FROM AUTHOR]

Control of food spoilage is a critical concern in the current world scenario, not only to ensure the quality and safety of food but also to avoid the generation of food waste. This paper evaluates a dual-sensor strategy using six different pH indicators stamped on cardboard for the detection of spoilage in three different foods: beef, salmon, and strawberries. After function validation and formulation optimizations in the laboratory, the halochromic sensors methyl orange and bromocresol purple 2% (w/v) were stamped on cardboard and, in contact with the previously mentioned foods, were able to produce an easily perceptible signal for spoilage by changing color. Additionally, when it comes to mechanical characterization the inks showed high abrasion (>100 cycles) and adhesion resistance (>91%). [ABSTRACT FROM AUTHOR]

The insulation pressboard is very important in the insulation of oil-immersed transformers, which determines the useful life of the transformer. In order to analyze the change in the micro topography of the pressboard under the condition of thermal aging in detail, the insulation pressboard samples of different thermal aging periods were made. Image enhancement, denoising, segmentation, optimization, edge detection, expansion, and corrosion were used to process SEM images of the pressboard after thermal aging, so as to extract the fiber width, hole size, and surface roughness. By comparing the relationship between the micro topography and the degree of polymerization of the insulation pressboard in different thermal aging periods, it can be concluded that when the fiber width was 91% of the unaged pressboard fiber width, and the corresponding roughness was 0.162, the insulation life was only approximately half of its original value, and when the fiber width was 79% of that of the unaged pressboard, the corresponding roughness was 0.225, and the insulation life was nearing the end of its life. This shows that the image processing method used in this paper can observe the micro topography changes during thermal aging and can estimate the thermal aging degree of the insulation pressboard. [ABSTRACT FROM AUTHOR]

Objective: This study compared the aerosol and splatter diameter and count numbers produced by a dental mouth prop with a suction holder device and a saliva ejector during ultrasonic scaling in a clinical setting. Methodology: Fluorescein dye was placed in the dental equipment irrigation reservoirs with a mannequin, and an ultrasonic scaler was employed. The procedures were performed three times per device. The upper and bottom board papers were placed on the laboratory platform. All processes used an ultrasonic scaler to generate aerosol and splatter. A dental mouth prop with a suction holder and a saliva ejector were also tested. Photographic analysis was used to examine the fluorescein samples, followed by image processing in Python and assessment of the diameter and count number. For device comparison, statistics were used with an independent t-test. Result: When using the dental mouth prop with a suction holder, the scaler produced aerosol particles that were maintained on the upper board paper (mean ± SD: 1080 ± 662 µm) compared to on the bottom board paper (1230 ± 1020 µm). When the saliva ejector was used, it was found that the diameter of the aerosol on the upper board paper was 900 ± 580 µm, and the diameter on the bottom board paper was 1000 ± 756 µm. Conclusion: There was a significant difference in the aerosol and splatter particle diameter and count number between the dental mouth prop with a suction holder and saliva ejector (p < 0.05). Furthermore, the results revealed that there was a statistically significant difference between the two groups on the upper and bottom board papers. [ABSTRACT FROM AUTHOR]

Bioplastics are contemplated as remarkable substitutes for conventional plastics to accommodate green technological advancements. However, their industrial production has not been fully implemented owing to the cost of carbon resources. From another perspective, valorizing different paper mill wastes has become a prominent research topic. These materials may serve as an affording sustainable feedstock for bioplastic production. Adjustment of cardboard waste hydrolysate as suitable fermentation media for production of bacterial polyhydroxyalkanoates (PHAs) has been investigated. Cardboard samples were defibered and dried before enzymatic hydrolysis. The enzymatic degradation of commercial cellulase was monitored over 15 days. Interestingly, 18.2 ± 0.2 g/L glucose yield was obtained from 50 g cardboard samples using a 1.5% (v/v) enzyme concentration. The samples exhibited maximum weight loss values of 69–73%. Meanwhile, five soil samples were collected from local sites in Lodz, Poland. A total of 31 bacterial isolates were screened and cultured on Nile blue plates. Analysis of the 16S rRNA gene sequence of the most potent producer revealed 100% similarity to Bacillus mycoides. Cardboard hydrolysates whole medium, modified MSM with cardboard hydrolysate and nitrogen depleted MSM with cardboard hydrolysate were utilized for PHA production, followed by PHA productivity and cell dry weight (CDW) estimation compared to glucose as a standard carbon source. An impressive PHA accumulation of 56% CDW was attained when the waste hydrolysate was used as a carbon source. FTIR and NMR analysis of the isolated PHA indicated that functional groups of the polymer were related to PHB (polyhydroxybutyrate). Thermal analysis demonstrates that PHB and PHB-CB (PHB produced from cardboard hydrolysate) have degradation temperatures of 380 and 369 °C, respectively, which reflect the high thermal stability and heat resistance compared to the same properties for a standard polymer. This is the first demonstration of full saccharification of corrugated cardboard paper waste for high-level production of PHA. In addition, the attained PHB productivity is one of the highest levels achieved from a real lignocellulosic waste. [ABSTRACT FROM AUTHOR]

The use of information technology in the field of cultural heritage makes it possible to involve more and more people in the promotion of cultural heritage, fostering social, cultural, economic and community growth. This work stems from the interest in using Virtual Reality (VR) in the field of cultural heritage, creating a tour of the city of Bari that tells its evolution over the years. To this end, a low-cost VR360 application has been developed which, by means of a cardboard, allows the user to experience a virtual journey through time. It tells the story of the city, focusing on its urban expansion and the evolution of its architectural styles, influenced by various dominations over the centuries, up to the current state. The virtual environment was created from spherical images of the city, captured through 360° cameras and enriched with various types of information content. The user experience was assessed by means of a questionnaire derived from previous work that was generalised and adapted to the considered scenario: the results showed a very good level of satisfaction, usability, engagement, immersion and sense of presence; the highest score was obtained for the visual quality of the images of the virtual environment. [ABSTRACT FROM AUTHOR]

The aim of this study was to perform precision measurements of the frequency-temperature dependences of the loss angle tangent of the liquid-solid composite with the FDS Dirana meter. The composite consisted of heavily moistered oil-impregnated pressboard. The moisturization of the pressboard occurred in a manner as close as possible to the process of wetting the insulation in power transformers to a moisture content of (5.0 ± 0.2) wt. %. This value of moisture content was chosen because exceeding this value can lead to transformer failure. The measuring temperature range was from 293.15 K (20 °C) to 333.15 K (60 °C), with a step of 8 K. The measuring frequency range was 0.0001 Hz to 5000 Hz. It was observed that the shape of the frequency dependence of the loss angle tangent for a moisture content of 5.0 wt. % does not depend on the value of the measuring temperature. An increase in temperature leads to a shift of the waveforms into the higher frequency region. This is associated with a decrease in the relaxation time, and its value depends on the activation energy. It was found that a good fit of the waveforms, simulated by Dirana, to the actual tgδ waveforms obtained at temperatures between 293.15 K (20 °C) and 333.15 K (60 °C) requires the introduction of temperatures, higher than the actual insulation temperatures, into the program. It was found that estimating the moisture content for different temperatures using Dirana soft-ware for insulating an oil-impregnated pressboard produced large discrepancies from the actual content. Better results were obtained after an adjustment requiring manual temperature correction towards higher, compared to measured, temperatures. The moisture content estimated after correction by the Dirana meter ranges from of 4.5 wt. % to 5.7 wt. % and increases almost linearly with increasing measuring temperature. The average moisture content estimated by the Dirana meter for all measuring temperatures is 5.1 wt. % and is close to the actual content (5.0 ± 0.2) wt. %. The uncertainty of the estimate is ±0.43 wt. % and is more than twice as high as the true value. [ABSTRACT FROM AUTHOR]

In this study, the conductivity and permittivity of electrical pressboard—insulating liquid—water composites were investigated, and the electrical properties of the composites and water were analysed comparatively. Mineral oil and synthetic ester were used as insulating liquids. It was found that the presence of water caused an increase in the permeability of the composite in the frequency range below 100 Hz. The value of static permittivity determined by water in the content of 5 wt. % was approximately 15. To obtain this value caused by liquid water, its volume should be approximately five (oil) and four times (ester) higher than its actual content, respectively. The determined values of the activation energy of the DC conductivity of the composites were several times higher than the values of the activation energy of the conductivity of the liquid water. The experimental values of the dielectric relaxation times were many orders of magnitude higher than the dielectric relaxation times of water. This means that the experimental results obtained for the dielectric permittivity, the activation energy of conductivity and the dielectric relaxation times for moisture electrical pressboard impregnated by mineral oil or synthetic ester exclude the possibility of the presence of liquid water in the composites. It was found that the conductivity of the composites increased exponentially with increasing water content. Such dependencies are characteristic of hopping conductivity, caused by the quantum phenomenon of electron tunnelling between nanometre-sized potential wells. As the increase in conductivity is determined by the presence of water in the composites, therefore, the nanometre potential wells were single-water molecules or nanodrops. [ABSTRACT FROM AUTHOR]

The aim of the work was to prepare and test a paper-oil insulation system according to the recommendations of CIGRE (Conseil International des Grands Réseaux Électriques) with the parameters X = 50% and Y = 30%. Pressboard was moistened to a water content of (5.0 ± 0.2) wt.% The loss tangent was measured using a DIRANA meter (FDS-PDC dielectric response analyzer) in the frequency range 10−4 Hz–5000 Hz for 6 temperatures from 293.15 K to 333.15 K with a step of 8 K. The waveforms simulated by the DIRANA software were fitted to the experimental dependence of the loss tangent. The fitting process was performed using two methods. In the first method, the measuring temperature value as well as X and Y values were entered into the software. The estimated moisture content of the insulation varied from about 1.4 to about 5.2 wt.%. The average value of moisture content was (3.73 ± 1.11) wt.%. In the second method, only the measuring temperature value was entered into the software. This improved the quality of matching. The estimated average moisture content was (5.83 ± 0.25) wt.%. It was found that the dimensions of the oil channel clearly affected the quality of the fitting process. By not taking into consideration real values of oil channel, the quality of the moisture content estimation was significantly improved. [ABSTRACT FROM AUTHOR]

Due to the complex operation conditions in a power transformer, an oil-impregnated pressboard (OIP) simultaneously suffers from thermal, electrical, and mechanical stress. Since most research studies have paid much attention to thermal or electrical aging of OIPs, this paper analyzes the effects of long-term mechanical vibrations on cellulose degradation in OIPs under simultaneous multi-stress. The aging experiments were firstly conducted at 130 °C, with a DC electric voltage of +6 kV, vibration amplitude of 10–50 μm, and vibration frequency of 100–300 Hz. The finite element analysis (FEA) of the pressboard vibration model was then performed on Abaqus to investigate the time–frequency domain characteristic parameters of compressive stress on the pressboard under varied vibration frequencies and amplitudes. The FEA results reveal that compressive stress on the pressboard in a multi-stress aging experiment coincided with the axial compressive stress on the insulation spacers in an SZ-50000/110 transformer. Moreover, combined with the degree of polymerization (DP) of cellulose, the effects of long-term vibration on cellulose degradation are reflected in two ways: the increase in compressive stress on the pressboard generates more links available for degradation, while more high frequency harmonic components in compressive stress accelerate the reaction rate in cellulose degradation. [ABSTRACT FROM AUTHOR]

The transport characteristics and kinetics of moisture in hot-pressing are crucial to controlling the insulated paperboard drying process. The effects of operating temperature (110, 120, and 130 °C) on moisture transfer characteristics of an insulated paperboard were investigated. The results showed that the hot-pressing process consists of four successive stages, i.e., the warm-up stage, the boiling-point temperature stabilization stage, the temperature slowly rising stage, and the constant temperature stage. It was observed that a higher temperature mainly affected the medium and later stages of the hot-pressing process. When the operating temperature increased from 110 to 130 °C, the maximum value of the drying rate increased by 16.04%, and the drying time decreased by 62.50% consequently. Furthermore, a new mathematical model used to describe the moisture transfer kinetics for the insulated paperboard hot-pressing was developed in this paper. The results from the proposed new model were evaluated with another eight commonly used models. It showed better predictions and satisfactorily described the moisture transfer kinetics of the insulated paperboard compared with other models under the investigated hot-pressing conditions. The values of R2, χ2, and root mean square error (RMSE) of the new model varied from 0.99961 to 0.99999, 0.00001 to 0.00005, and 0.00120 to 0.00599, respectively. [ABSTRACT FROM AUTHOR]

Disposable paper cups are usually composed of high-grade paper board and an inner polyethylene coatings and are extensively used in daily life. However, most disposable paper cups are only used for a short time and then incinerated or accumulated in landfill at the end of their service due to the difficulty in separating the components, leading to a serious threat to our ecosystem. Therefore, developing a facile and green method to recycle and reuse disposable paper cups is vital. By using ionic liquid 1-allyl-3-methylimidazolium chloride (AmimCl) as a solvent, transparent and homogenous cellulose/polyethylene composite films were successfully prepared from used bamboo-based disposable paper cups through the "one-pot method", without any pre-treatment. It was found that there was a transformation of cellulose I to II after the dissolution and regeneration processes, and the crystallinity degree of the regenerated cellulose-based materials decreased significantly, resulting in a change in thermal properties. Meanwhile, compared to traditional pure cellulose films, the composite films possessed good UV-shielding properties and hydrophobicity. Moreover, they also displayed good mechanical properties. Additionally, the size of the ground PE coatings displayed obvious effects on the structures and properties of the composite films, where the CPE100 (sieved with 100–200 mesh) possessed the most homogeneous texture and the highest tensile strength (82 Mpa), higher than that of commercial polyethylene film (9–12 MPa), showing superiority as packaging or wrapping materials. Consequently, the goals to fabricate uniform cellulose/polyethylene composite films and valorize the solid waste from disposable paper cups were simultaneously achieved by a facile and green "one-pot method". [ABSTRACT FROM AUTHOR]

Featured Application: The model proposed in this article lays the foundation for cost-efficient in-process measurement of warp in corrugated cardboard manufacturing and, subsequently, improved process control to reduce waste. A model for describing warp—characterized as a systematic, large-scale deviation from the intended flat shape—in corrugated board based on Kirchhoff plate theory is proposed. It is based on established homogenization techniques and only a minimum of model assumptions. This yields general results applicable to any kind of corrugated cardboard. Since the model is intended to be used with industrial data, basic material properties which are usually not measured in practice are summarized to a few parameters. Those parameters can easily be fitted to the measurement data, allowing the user to systematically identify ways to reduce warp in a given situation in practice. In particular, the model can be used both as a filter to separate the warp from other surface effects such as washboarding, and to interpolate between discrete sample points scattered across the surface of a corrugated board sheet. Applying the model only requires height measurements of the corrugated board at several known (not necessarily exactly predetermined) locations across the corrugated board and acts as an interpolation or regression method between those points. These data can be acquired during production in a cost-efficient way and do not require any destructive testing of the board. The principle of an algorithm for fitting measured data to the model is presented and illustrated with examples taken from ongoing measurements. Additionally, the case of warp-free board is analyzed in more detail to deduce additional theoretical conditions necessary to reach this state. [ABSTRACT FROM AUTHOR]

From a construction point of view, neighborhoods with residents living at or below the poverty threshold are characterized by low energy efficiency buildings, in which people live in acoustic discomfort with no viable options for home improvements, as they usually can not afford the materials and labor costs associated. An alternative to this is to use low-cost insulating elements made of non-conventional materials with acceptable acoustic properties. Given that household materials at their end-of-life (EoLHM) are free of costs and available also to the more disadvantaged population, they can be used to build acoustic panels for such contexts. This approach embraces several benefits since it reduces the amount of waste produced, the footprint deriving from the extraction of new raw materials and, by highlighting the potential of the EoLHM, discourages the abandonment of waste. In this paper, the acoustic properties of EoLHM, such as cardboard, egg-cartons, clothes, metal elements and combinations of them, are investigated by means of the impedance tube technique. The measured sound absorption coefficient and transmission loss have shown that EoLHM can be used for the realization of acoustic panels. However, since none of the analyzed materials shows absorbing and insulating properties at the same time, EoLHM must be wisely selected. This innovative approach supports the circular economy and the improvement for the living condition of low-income households. [ABSTRACT FROM AUTHOR]

The use of waste from the regional production of waste wood, waste paper, and cardboard in the form of briquettes may be causing an increase in local emissions, both of major elements and trace elements. When burning paper and cardboard briquettes, more than 70% of Mn, Zn, As, and Pb is released into the air from the total content of trace elements in the fuel. The largest amounts of major and trace elements are released when burning paper briquettes (56 g/kg of fuel); half of these amounts are released from burning briquettes from waste wood and coal (23 g/kg of fuel). The pursuit of alternative uses for those cardboard components that are not suitable for recycling cannot be directed to the production of briquettes for residential combustion in the framework of the application of the principles of the circular economy. In particular, the high concentrations of undesirable elements in the emissions released in the gas phase into the atmosphere are an obstacle existing even when the parameters of the PM10 emissions of a boiler are met. This is related to the high ash content of the cardboard (13.5%). Waste paper or cardboard could be added to waste wood at a maximum of 10% to make the pollution produced comparable to the burning of coal briquettes. [ABSTRACT FROM AUTHOR]

Featured Application: Measuring moisture in bales of paper and cardboard packaging waste is of great importance in the transaction between the waste operators and the recycling industry. The traditional method (oven drying) to measure the moisture content of bales, in addition to requiring destruction of the bales, does not allow real-time measurement, which often generates distrust or conflicts between sellers and buyers at the time of negotiations. In this work, a new method was tested with a commercial device equipped with dielectric technology. The results are quite promising, providing a more time- and cost-effective, non-destructive and reliable method in the quality control of paper and cardboard packaging waste bales, which also contributes to greater trust between negotiators. Moisture content is a quality issue raised by recycling plants in the acceptance of paper and cardboard coming from waste streams. The current way to measure this parameter is by the oven drying method, which is a slow and invasive process, costing time and resources for the recyclers to do this type of quality control. An alternative to such a measurement technique is the use of plate-form devices which indirectly measure the moisture content using the dielectric properties of water and paper. This study has tested this method and developed a representative equation for the use of devices with these properties in the Portuguese market. For that, 48 wastepaper and cardboard bales were tested with both the traditional (oven drying) method and a commercial device equipped with dielectric technology. An equation that fits the studied reality (R2 = 0.76) was achieved, and possible problems regarding the use of this device were tested. The results showed that this type of device could be used as a time- and cost-saving, non-destructive and reliable method in the quality control of wastepaper and cardboard bales. [ABSTRACT FROM AUTHOR]

This study is to obtain the equivalent (effective) mechanical properties of corrugated paperboard specifically that is widely applied in Korea for packaging of agricultural products. To analyze the equivalent properties of corrugated paperboard, finite element modeling, measurement of the reaction force, and superposition theory for the unit cell were applied. The stress-strain behavior obtained by applying the calculated equivalent mechanical properties to the simplified model of the corrugated paperboard is compared with experimental results. Nine equivalent mechanical properties governing the orthotropic behavior of corrugated paperboard were analyzed through finite element analysis (FEA). The stress-strain behavior of the corrugated paperboard experimentally showed elastic-plastic behavior, although the equivalent mechanical properties applied to the simplified model were elastic properties based on the theoretical approach, so that the finite element analysis results showed linearity. Therefore, when applying the calculated equivalent mechanical properties through FEA, the characteristics of the section where the strain only increases without the increase in the load due to the flute should be taken into consideration. [ABSTRACT FROM AUTHOR]