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Understanding the fatigue behaviors of weld joints is significant in engineering practice. Rotary friction welding (RFW) can join the additively manufactured polymer components. Until now, no research has focused on the fatigue behavior of polymer components jointed via RFW. This study investigates the fatigue life of ABS/PC dissimilar components fabricated via RFW and proposes the fatigue mechanism based on the failure structure. This work uses five different cyclic loads and rotational speeds to investigate the fatigue life. The fatigue life of the RFW of ABS/PC dissimilar rods is better compared with the pure ABS and pure PC specimens due to weld and integrity microstructural changes resulting from the combination of ABS and PC materials. The number of cycles until the rupture of RFW of ABS/PC dissimilar components (y) can be determined by the cyclic load (x) according to the prediction equation of y = −838.25x2 − 2035.8x + 67,262. The fatigue life of the RFW of ABS/PC dissimilar components increase with the increased rotational speed. The number of cycles until rupture (y) can be determined by the different rotational speeds (x) according to the prediction equation of y = 315.21x2 + 2710.4x + 32,124. [ABSTRACT FROM AUTHOR]

The friction spot welding (FSpW) method was used to weld 2198-T8 Al-Li alloy at rotational speeds of 500 rpm, 1000 rpm, and 1800 rpm. It was shown that the grains in the FSpW joints were transformed from "pancake" grains to fine equiaxed grains by the heat input of welding, and the reinforcing phases of S' and θ were all redissolved into the Al matrix. This leads to a decrease in the tensile strength of the FsPW joint compared to the base material and a change in the fracture mechanism from mixed ductile-brittle fracture to ductile fracture. Finally, the tensile properties of the welded joint depend on the size and morphology of the grains and their dislocation density. At the rotational speed setting of 1000 rpm in this paper, the mechanical properties of welded joints consisting of fine and uniformly distributed equiaxed grains are best. Therefore, a reasonable set of the rotational speed of FSpW can improve the mechanical properties of the welded joints of 2198-T8 Al-Li alloy. [ABSTRACT FROM AUTHOR]

To elucidate the wind-direction dependence of the rotor performance in closely spaced vertical-axis wind turbines, wind-tunnel experiments were performed at a uniform wind velocity. In the experiments, a pair/trio of three-dimensional printed model turbines with a diameter of D = 50 mm was used. The experiments were performed systematically by applying incremental adjustments to the rotor gap g and rotational direction of each rotor and by changing the wind direction. For tandem layouts, the rotational speed of the downwind rotor is 75–80% that of an isolated rotor, even at g/D = 10. For the average rotational speed of the rotor pair, an origin-symmetrical and a line-symmetrical distribution are observed in the co-rotating and inverse-rotating configurations, respectively, thereby demonstrating the wind-direction dependence for the rotor pair. The inverse-rotating trio configuration yields a higher average rotational speed than the co-rotating trio configuration for any rotor spacing under the ideal bidirectional wind conditions. The maximum average rotational speed should be obtained for a wind direction of θ = 0° in the inverse-rotating trio configuration. The wind-direction dependence of the rotational speeds of the three turbines was explained via flow visualization using a smoke-wire method and velocity field study using two-dimensional computational fluid dynamics. [ABSTRACT FROM AUTHOR]

This paper focuses on high-speed-operation textile machines with the aim of increasing the rotational speed by operating within the resonance region to vibration amplitudes up to 5g. The native design does not allow keeping the vibration amplitude under 5g, which is a safe operation mode, for revolutions more than 120,000 min−1. The innovative modification of the design was made by the incorporation of polymer composite materials with carbon dust, glass hollow microspheres, and silica sand fillers to the rotor-bearing casing; moreover, through the incorporation of a multilayered foam composite structure and particle damper to the pressure plate of the mechanical machine system. By using the approach of supplementing with high-damping composites, the existing native design can be used, thus avoiding the costly production of new components and subassemblies with modified shapes and dimensions. Twelve possible combinations of mentioned modifications were tested, evaluated and compared with the native design made of steel, as standard structure material in mechanical engineering. The average vibration amplitudes were evaluated in the region before the resonance peak and in the range of the resonance peak, i.e., 120,000–135,000 min−1. Significant vibration amplitude reductions in the range from 30 to 70% of the average vibration amplitude were obtained. The vibration amplitude reduction results were evaluated considering the mass through the amplitude reduction efficiency coefficient. [ABSTRACT FROM AUTHOR]

Welding tools of different designs have been used to join friction stir welding 2-mm-thick Al 7075 sheets, to investigate the effect of the tool geometry on the weld performance. Five cylindrical tools with different pin geometries were manufactured from heat-treatable low alloy steel WNr 1.6582/DIN 34CrNiMo6. Additionally, the effect of the welding speed was considered in the work, with six different speeds ranging from 80 mm/min to 300 mm/min. The weld tool rotational speed was kept constant at 1000 rpm and all other parameters were also kept constant in the experiments. The tensile strength was measured to investigate the mechanical properties of the weld. Results were processed with statistical analysis tools, which showed that the mechanical strength was affected by tool geometry as well as welding speed. The weld tool with the highest pin diameter achieved the highest tensile strength. The welding speed affected the tensile strength differently in the different weld tool geometries studied. The highest weld efficiency reported in the tests is 72.20%, achieved with a cylindrical pin weld tool at 250 mm/min. [ABSTRACT FROM AUTHOR]

Although the energy change field in the centrifugal pump has been investigated under quasi-steady conditions (QSC), equivalent information is not yet known during the rapid starting period (RSP). A centrifugal pump loop system is constructed to investigate the energy change field in the centrifugal pump during RSP. The RSP is selected as a linear rotational speed from 0 rev/min to 2900 rev/min (design rotational speed) and a constant valve opening of 0.569. Results show that the flow rate lags behind the pump head value with the linear increase in rotational speed. The large values of partial derivations of mechanical energy in normal and tangential components are mainly concentrated at the impeller outlet, whose position is insensitive to rotational speed. The region of dominant energy loss is negatively correlated with rotational speed, and an opposite phenomenon is observed in the region of dominant energy increase. With the rotational speed increasing, the mean energy gradient function in the pump impeller and pump volute gradually increases, and the slope of the former is less than that of the latter. After reaching the design rotational speed, the energy change field gradually approaches that under quasi-steady conditions. [ABSTRACT FROM AUTHOR]

This paper presents the design of a permanent magnet generator for a gearless backyard wind turbine. The magnetisation characteristics of the rotor steel and the stator at different field strength ranges were considered at the design stage and mathematically described using a model in Matlab. The detailed calculations and the design of the planar model were carried out using FEMM software. The high-quality results obtained from the calculations shown in the paper made it possible to make a real model of the generator. This paper presents views of the stator package, the rotor, the entire generator and selected test results. The parameter of this turbine that distinguishes it from a wide range of manufactured generators is its low, non-standard rotational speed and low breakaway torque, which allows the power plant to start in winds of approximately 2 m/s. Other advantages of this generator is its low weight resulting from the use of a light rotor and light alloys for the generator housing. [ABSTRACT FROM AUTHOR]

This article presents a method for detecting rotational speed by LC (inductor-capacitor) wireless sensors. The sensing system consists of two identical LC resonant tanks. One is mounted on the rotating part and the other, as a readout circuit, is placed right above the rotating part. When the inductor on the rotating part is coaxially aligned with the readout inductor during rotation, the mutual coupling between them reaches the maximum, resulting in a peak amplitude induced at the readout LC tank. The period of the readout signal corresponds to the rotation speed. ADS (Advanced Design System) software was used to simulate and optimize the sensing system. A synchronous detection circuit was designed. The rotational speed of an electric was measured to validate this method experimentally, and the results indicated that the maximum error of the rotation speed from 16 rps to 41 rps was 0.279 rps. [ABSTRACT FROM AUTHOR]

This paper presents an investigation of abrasive waterjet turning (AWJT). The purpose of the article was to investigate significant parameters of the turning process and to evaluate their impact on the turning product. The influence of the traverse speed, the rotational speed, and the relative position of the jet to the specimen (lateral jet shift) were investigated. Based on the previous research done in this field, the multi-pass tangential turning method was selected. Rotational speed does not seem to have a significant impact on the AWJ turning process. However, the relative position of the jet is a key parameter for improving the efficiency of the process. Increasing the lateral jet shift causes the volume of the material removed to increase until the optimal impact angle is reached. These findings need to be extended in order to adjust AWJT. Without these improvements, a comparison of jet to traditional technologies is inappropriate. [ABSTRACT FROM AUTHOR]

In order to obtain desirable crop yields, grain seeds need to be sown at the optimal seed amount per hectare with uniform distribution in the field. In previous grain sowing processes, the seeding rates are controlled by the rotational speed of the flute roller which significantly effects the uniform distribution of the seeds due to disturbances, such as the reduction of the seeds' mass in the hopper and the change of working length of the flute roller. In order to overcome the above problem, we developed an adaptive roller speed control system based on the seed flow rate sensor. The developed system can monitor and feedback actual seeding rates. In addition, based on the monitoring value of the real-time seeding rates, an adaptive roller speed control method (ARSCM), which contains an algorithm for calculating the seeding rate with a compensation, was proposed. Besides, the seeding performance of the ARSCM and that of the conventional roller speed control method (CRSCM) were compared. The results of constant-velocity experiments demonstrated that the accuracy (SA) and the coefficient of variation (SCV) of the seeding rates controlled by the ARSCM were 94.12% and 6.77%, respectively. As for the CRSCM, the SA and SCV were 89.00% and 8.95%, respectively. Under variable-velocity conditions, the SA and SCV of the proposed system were 91.58% and 11.08%, respectively, while those of the CRSCM were 88.48% and 13.08%, respectively. Based on the above results, this study concluded that the ARSCM is able to replace the CRSCM in practical sowing processes for the optimal and uniform seed distribution in the field. [ABSTRACT FROM AUTHOR]

In industrial production processes, rotational speed is a key parameter for equipment condition monitoring and fault diagnosis. To achieve rotational speed measurement of rotational equipment under a condition of high temperature and heavy dust, this article proposes a digital approach using an electrostatic sensor. The proposed method utilizes a strip of a predetermined material stuck on the rotational shaft which will accumulate a charge because of the relative motion with the air. Then an electrostatic sensor mounted near the strip is employed to obtain the fluctuating signal related to the rotation of the charged strip. Via a signal conversion circuit, a square wave, the frequency of which equals that of the rotation shaft can be obtained. Having the square wave, the M/T method and T method are adopted to work out the rotational speed. Experiments were conducted on a laboratory-scale test rig to compare the proposed method with the auto-correlation method. The largest relative errors of the auto-correlation method with the sampling rate of 2 ksps, 5 ksps are 3.2% and 1.3%, respectively. The relative errors using digital approaches are both within ±4‰. The linearity of the digital approach combined with the M/T method or T method is also superior to that of the auto-correlation method. The performance of the standard deviations and response speed was also compared and analyzed to show the priority of the digital approach. [ABSTRACT FROM AUTHOR]

The effect of rotation of the stagnation surface on the nanoparticle deposition in the flame stabilizing on a rotating surface (FSRS) configuration was numerically assessed using CFD method. The deposition properties including particle trajectories, deposition time, temperature and surrounding O2 concentration between the flame and stagnation surface were examined. The results revealed that although flame position is insensitive to the surface rotation, the temperature and velocity fields are remarkably affected, and the deposition properties become asymmetric along the burner centerline when the surface rotates at a fast speed (rotational speed ω ≥ 300 rpm). Particles moving on the windward side have similar deposition properties when the surface rotates slowly, but the off-center particles on the leeward side have remarkable longer deposition time, lower deposition temperature, and lower surrounding O2 concentration, and they even never deposit on the surface when the surface rotates at a high speed. The rotation effect of the stagnation surface can be quantitatively described by an analogous Karlovitz number (Ka'), which is defined as the ratio of characteristic residence time of moving surface to the aerodynamics time induced by flame stretch. For high quality semiconducting metal oxide (SMO) films, it is suggested that Ka' ≥ 1 should be kept. [ABSTRACT FROM AUTHOR]