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This paper proposes a novel method to measure each constituent of an oil–gas–water mixture in a water continuous flow, typically encountered in many processes. It deploys a dual-plane electrical resistance tomography sensor for measuring dispersed phase volume fraction and velocity; a gradiomanometer flow density meter and a drift flux model to estimate slip velocities; with absolute pressure and temperature measurements. These data are fused to estimate constituent volume flow rates. Other commonly used operational parameters can be further derived: water cut or water liquid ratio (WLR) and gas volume fraction (GVF). Trials are described for flow rates of water 5–10 m3 h−1; oil 2–10 m3 h−1 and gas 1–15 m3 h−1. The comparative results are included with published data from the Schlumberger Gould Research flow facility. The paper proposes the use of the described configuration for measurement of volume flow rates in oil–gas–water flows with an absolute error of ±10% within GVF 9%–85% and WLR > 45%.

In the aqueous-based two-phase flow, if the void fraction of dispersed phase exceeds 0.25, conventional electrical impedance tomography (EIT) produces a considerable error due to the linear approximation of the sensitivity back-projection (SBP) method, which limits the EIT's wider application in the process industry. In this paper, an EIT sensing system which is able to handle full void fraction range in two-phase flow is reported. This EIT system employs a voltage source, conducts true mutual impedance measurement and reconstructs an online image with the modified sensitivity back-projection (MSBP) algorithm. The capability of the Maxwell relationship to convey full void fraction is investigated. The limitation of the linear sensitivity back-projection method is analysed. The MSBP algorithm is used to derive relative conductivity change in the evaluation. A series of static and dynamic experiments demonstrating the mean void fraction obtained using this EIT system has a good agreement with reference void fractions over the range from 0 to 1. The combination of the new EIT system and MSBP algorithm would significantly extend the applications of EIT in industrial process measurement.